air condition KIA FORTE 2019 Repair Manual

763
Maintenance
Fuse NameFuse ratingCircuit Protected
MODULE 510ACrash Pad Switch, Head Lamp Left Handle side/Right Handle side, Auto Transmission Shift Lever Indicator,
Electro Chromic Mirror, Audio/Video & Navigation Head Unit, Air Conditioner Control Module, Rear Seat
Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control Module
DOOR LOCK20ADoor Lock/Unlock Relay, ICM (Integrated Circuit Module) Relay Box (Two Turn Unlock Relay)
IBU 115AIBU (Integrated Body Control Unit)
BRAKE SWITCH10AIBU (Integrated Body Control Unit), Stop Lamp Switch
IG125AEngine Room Junction Block (Fuse - ABS 3, ECU 5, SENSOR 4, TCU 2)
WIPER (LO/HI)10AEngine Room Junction Block (Front Wiper (Low) Relay), Front Wiper Motor, ECM (Engine Control
Module)/PCM (Power train Control Module), IBU (Integrated Body Control Unit)
AIR CONDITIONER17.5AEngine Room Junction Block (Blower, PTC Heater), Air Conditioner Control Module
AIR BAG 210ASRS (Supplemental Restraint System) Control Module
WASHER15AMultifunction Switch
MDPS7.5AMDPS (Motor Driven Power Steering) Unit
MODULE 77.5ARear Seat Warmer Control Module, Front Seat Warmer Control Module, Front Air Ventilation Seat Control
Module
SUNROOF 115ASunroof Motor
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Maintenance
64
7
Fuse NameFuse ratingCircuit Protected
CLUSTER7.5AInstrument Cluster
MODULE 37.5ASport Mode Switch, Stop Lamp Switch
START7.5AICM (Integrated Circuit Module) Relay Box (Burglar Alarm Relay), Transaxle Range Switch, IBU
(Integrated Body Control Unit), ECM (Engine Control Module)/PCM (Power train Control Module),
Engine Room Junction Block (Start)
IBU 27.5AIBU (Integrated Body Control Unit)
AIR BAG
INDICATOR7.5AInstrument Cluster, Air Conditioner Control Module
MODULE 67.5AIBU (Integrated Body Control Unit)
MODULE 210AAudio/Video & Navigation Head Unit, IBU (Integrated Body Control Unit), Rear USB Charger, Wireless
Charger, AMP (Amplifier), Power Outside Mirror Switch, Engine Room Junction Block (Power Outlet)
AIR BAG 115ASRS (Supplemental Restraint System) Control Module, Passenger Occupant Detection Sensor
AIR
CONDITIONER 210AEngine Room Junction Block (BLOWER Relay), Air Conditioner Control Module, Blower Resistor, Blower
Motor
POWER OUTLET20ACigarette Lighter
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795
Maintenance
High-corrosion areas
If you live in an area where your vehi-
cle is regularly exposed to corrosive
materials, corrosion protection is
particularly important. Some of the
common causes of accelerated cor-
rosion are road salts, dust control
chemicals, ocean air and industrial
pollution.
Moisture breeds corrosion
Moisture creates the conditions in
which corrosion is most likely to
occur. For example, corrosion is
accelerated by high humidity, partic-
ularly when temperatures are just
above freezing. In such conditions,
the corrosive material is kept in con-
tact with the vehicle’s surface by
moisture that evaporates slowly.
Mud is particularly corrosive
because it dries slowly and holds
moisture in contact with the vehicle.
Although the mud appears to be dry,
it can still retain the moisture and
promote corrosion.High temperatures can also acceler-
ate corrosion of parts that are not
properly ventilated so the moisture
can be dispersed. For all these rea-
sons, it is particularly important to
keep your vehicle clean and free of
mud or accumulations of other mate-
rials. This applies not only to the vis-
ible surfaces but particularly to the
underside of the vehicle.
To help prevent corrosion
You can help prevent corrosion from
beginning by observing the following:
Keep your vehicle clean
The best way to prevent corrosion is
to keep your vehicle clean and free
of corrosive materials. Attention to
the underside of the vehicle is partic-
ularly important.
If you live in a high-corrosion area
— where road salts are used, near
the ocean, areas with industrial
pollution, acid rain, etc.—, you
should take extra care to prevent
corrosion. In winter, hose off the
underside of your vehicle at least
once a month and be sure to clean
the underside thoroughly when
winter is over.
vehicle, give particular attention to
the components under the fenders
and other areas that are hidden
from view. Do a thorough job; just
dampening the accumulated mud
rather than washing it away will
accelerate corrosion rather than
prevent it. Water under high pres-
sure and steam are particularly
effective in removing accumulated
mud and corrosive materials.
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7101
Maintenance
Do not operate the engine in con-fined or closed areas (such as
garages) any more than what is
necessary to move the vehicle in or
out of the area.
When the vehicle is stopped in an open area for more than a short
time with the engine running,
adjust the ventilation system (as
needed) to draw outside air into the
vehicle.
Never sit in a parked or stopped vehicle for any extended time with
the engine running.
When the engine stalls or fails to start, excessive attempts to restart
the engine may cause damage to
the emission control system.Operating precautions for catalyt-
ic converters (if equipped)
WARNING- Catalytic converter
Keep away from the catalytic
converter and exhaust system
while the vehicle is running or
immediately thereafter. The
exhaust and catalytic systems
are very hot and may burn you.
WARNING- Fire
Do not park, idle or drive the vehicle over or near flamma-
ble objects, such as grass,
vegetation, paper, leaves, etc.
A hot exhaust system can
ignite flammable items under
your vehicle.
Also, do not remove the heat sink around the exhaust sys-
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control.
It may present a fire risk under
certain conditions.
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Specifications & Consumer information
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
8-2
Bulb wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Gross vehicle weight. . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Luggage volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . 8-5
Recommended lubricants and capacities . . . . . . . . 8-6
• Recommended SAE viscosity number. . . . . . . . . . . . . 8-8
Vehicle identification number (VIN) . . . . . . . . . . . 8-9
Vehicle certification label. . . . . . . . . . . . . . . . . . . . . 8-9
Tire specification and pressure label . . . . . . . . . . . 8-9
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8
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85
Specifications, Consumer information, Reporting safety defects
GROSS VEHICLE WEIGHT
AIR CONDITIONING SYSTEM LUGGAGE VOLUME
We recommend that you contact an authorized Kia dealer for more details.
ItemVolume
SAE15.3 cu ft (434 l)
ItemsWeight of VolumeClassification
Refrigerant g (oz.) 500 ± 25 (17.6 ± 0.88)R-1234yf
Compressor lubricantcc (oz.) 110 ± 10 (3.87 ± 0.35)PAG 30
ItemGasoline 2.0
6MT IVT
Gross vehicle weight
kg (lbs.)
1,650
(3,638)1,720
(3,792)
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Index
2I
Air bag warning label . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Air bag warning light . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Air bags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 3-43Air bag warning label. . . . . . . . . . . . . . . . . . . . . . . . 3-69
Air bag warning light . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Curtain air bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Driver's and passenger's front air bag . . . . . . . . . . . 3-58
Inflation conditions . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Non-inflation conditions . . . . . . . . . . . . . . . . . . . . . 3-66
Occupant detection system. . . . . . . . . . . . . . . . . . . . 3-50
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Side air bag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
SRS Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
SRS components and functions . . . . . . . . . . . . . . . . 3-47
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29\
Filter replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Air conditioning system lubricants. . . . . . . . . . . . . . . . . 8-5
Air ventilation seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-146
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
4-155
Anti-lock Brake System (ABS) . . . . . . . . . . . . . . . . . . 5-36
Appearance care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91 Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
Interior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96
Armed stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Armrest (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Audio system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-155
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-155
AUX, USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-156
How vehicle audio works. . . . . . . . . . . . . . . . . . . . 4-156
Auto defogging system . . . . . . . . . . . . . . . . . . . . . . . . 4-140
Auto light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10\
1
Automatic climate control system . . . . . . . . . . . . . . . 4-125 Automatic heating and air conditioning. . . . . . . . . 4-126
Checking the amount of air conditioner refrigerant and compressor lubricant . . . . . . . . . . . . . . . . . . . . . . 4-135
Climate control air filter. . . . . . . . . . . . . . . . . . . . . 4-135
Manual heating and air conditioning . . . . . . . . . . . 4-127
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-133
Automatic heating and air conditioning . . . . . . . . . . . 4-127
AUX, USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-156
Back up lamp bulb replacement . . . . . . . . . . . . . . . . . . 7-84
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . 7-37 For best battery service . . . . . . . . . . . . . . . . . . . . . . 7-37
Recharging the battery . . . . . . . . . . . . . . . . . . . . . . . 7-38
Reset items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Battery saver function. . . . . . . . . . . . . . . . . . . . . . . . . 4-100
Before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
A
B
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I5
Index
Emergency Trunksafety release . . . . . . . . . . . . . . . . . . 4-25
Emergency while driving . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Emission control system . . . . . . . . . . . . . . . . . . . . . . . . 7-99Crankcase emission control system . . . . . . . . . . . . . 7-99
Evaporative emission control (including ORVR: Onboard Refueling Vapor Recovery) system . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . 7-100
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 8-2
Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 Changing the coolant . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Checking the coolant level . . . . . . . . . . . . . . . . . . . . 7-23
Engine coolant temperature gauge . . . . . . . . . . . . . . . . 4-59
Engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-\
21 Changing the engine oil and filter . . . . . . . . . . . . . . 7-22
Checking the engine oil level. . . . . . . . . . . . . . . . . . 7-21
Engine overheats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Engine start/stop button . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Engine start/stop button position . . . . . . . . . . . . . . . 5-11
Illuminated engine start/stop button . . . . . . . . . . . . . 5-11
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine start/stop button illumination . . . . . . . . . . . . . . 5-11
Engine start/stop button position . . . . . . . . . . . . . . . . . 5-11
Engine will not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Evaporative emission control (including ORVR:
Onboard Refueling Vapor Recovery) system . . . . . 7-99
Exhaust emission control system . . . . . . . . . . . . . . . . 7-100
Explanation of scheduled maintenance items . . . . . . . 7-16 Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Air conditioning refrigerant . . . . . . . . . . . . . . . . . . 7-20
Brake discs, pads, calipers and rotors . . . . . . . . . . . 7-19
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Brake hoses and lines . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17\
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Drive belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Drive shafts and boots . . . . . . . . . . . . . . . . . . . . . . . 7-20
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Exhaust pipe and muffler . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel filter (for gasoline) . . . . . . . . . . . . . . . . . . . . . . 7-16
Fuel lines, fuel hoses and connections . . . . . . . . . . . 7-16
Intelligent Variable Transmission (IVT) fluid . . . . . 7-17
Manual transaxle fluid . . . . . . . . . . . . . . . . . . . . . . . 7-18
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Steering gear box, linkage & boots/lower arm ball joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Suspension mounting bolts . . . . . . . . . . . . . . . . . . . 7-19
Vacuum crankcase ventilation hoses . . . . . . . . . . . . 7-17
Vapor hose and fuel filler cap . . . . . . . . . . . . . . . . . 7-16
Exterior care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
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I7
Index
Hazard warning flasher. . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hazardous driving conditions . . . . . . . . . . . . . . . . . . . 5-128
Headlamp (High beam) bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . 7-77
Headlamp (LED type) replacement (Headlamp Type C) . . . . . . . . . . . . . . . . . . . . . . . . . 7-79
Headlamp (Low beam) bulb replacement (Headlamp Type A,B) . . . . . . . . . . . . . . . . . . . . . . . 7-75
Headlight (Headlamp) escort function . . . . . . . . . . . . 4-113
Headlight position. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Headrest (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Headrest (front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Heated steering wheel. . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
High - beam operation . . . . . . . . . . . . . . . . . . . . . . . . 4-102
High Beam Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-103
High mounted stop lamp (bulb type) bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-85
High mounted stop lamp (LED type) bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Highway driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-131
Hill-start Assist Control (HAC) . . . . . . . . . . . . . . . . . . 5-44
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-35
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-49
How vehicle audio works . . . . . . . . . . . . . . . . . . . . . . 4-156 Immobilizer system . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
Inflation conditions (Air bags) . . . . . . . . . . . . . . . . . . . 3-64
Inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Installing a Child Restraint System (CRS). . . . . . . . . . 3-36
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
Distance to empty. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
58
Indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
LCD modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-69
LCD window control . . . . . . . . . . . . . . . . . . . . . . . . 4-57
LCD windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70
Trip computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Trip modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
User settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
Warning and Indicator lights . . . . . . . . . . . . . . . . . . 4-80
Warning lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
Intelligent Variable Transmission (IVT) . . . . . . . . . . . . 5-22 Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 5-28
Intelligent Variable Transmission (IVT) operation . 5-22
Interior care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96\
Interior features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-144 Air ventilation seat . . . . . . . . . . . . . . . . . . . . . . . . . 4-146
Clothes hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-153
Cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-144
HI
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Index
10I
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Scheduled maintenance service . . . . . . . . . . . . . . . . 7-10
Tire maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Maintenance under severe usage conditions - Non turbo models . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Normal maintenance schedule - Non turbo models . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Maintenance services . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Owner maintenance precautions . . . . . . . . . . . . . . . . 7-6
Owner’s responsibility . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Manual climate control system . . . . . . . . . . . . . . . . . . 4-115 Checking the amount of air conditioner refrigerant and compressor lubricant . . . . . . . . . . 4-124
Climate control air filter. . . . . . . . . . . . . . . . . . . . . 4-123
Heating and air conditioning . . . . . . . . . . . . . . . . . 4-116
System operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-121
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 5-20
Manual transmission operation . . . . . . . . . . . . . . . . 5-18
Map lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-110
Map lamp (Bulb type) bulb replacement . . . . . . . . . . . 7-86
Map lamp (LED type) bulb replacement . . . . . . . . . . . 7-87
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-51 Day/night rearview mirror . . . . . . . . . . . . . . . . . . . . 4-51
ElectroChromic Mirror (ECM) . . . . . . . . . . . . . . . . 4-51
Folding the outside rearview mirror . . . . . . . . . . . . 4-54
Inside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . 4-51 Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . 4-52
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
Non-inflation conditions (Air bags) . . . . . . . . . . . . . . . 3-66
Occupant Detection System . . . . . . . . . . . . . . . . . . . . . 3-50
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
60
Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Opening the trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Outside rearview mirror . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Outside Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
Overheats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
6-7
Owner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 Owner maintenance schedule. . . . . . . . . . . . . . . . . . . 7-8
Parking & Tail light . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Checking the parking brake . . . . . . . . . . . . . . . . . . . 7-28
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