reduction gear KIA Soul EV 2017 2.G User Guide

75
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized Kia dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the coolant level in thecoolant reservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires. Check if the front of the radiator
and condenser are clean and not
blocked with leaves, dirt or insects
etc. If any of the above parts are
extremely dirty or you are not sure
of their condition, take your vehicle
to an authorized Kia dealer.
While operating your vehicle:
Check for vibrations in the steeringwheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-
ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check the reduction gear P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).

Maintenance
67
At least monthly:
Check the coolant level in thecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flash-
ers.
Check the inflation pressures of all tires including the spare.
At least twice a year
(i.e., every Spring and Fall):
Check the radiator, heater and air conditioning hoses for leaks or
damage.
Check the windshield washer spray and wiper operation. Clean
the wiper blades with clean cloth
dampened with washer fluid.
Check the headlight alignment.
Check the muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean the body and door drainholes.
Lubricate the door hinges and checks, and hood hinges.
Lubricate the door and hood locks and latches.
Lubricate the door rubber weather- strips.
Check the air conditioning system.
Inspect and lubricate the reduction gear linkage and controls.
Clean the battery and terminals.
Check the brake fluid level.

711
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
60,000 km (37,500 miles) or 30 months
❑Inspect reduction gear oil
❑ Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
72,000 km (45,000 miles) or 36 months
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *
1
❑Inspect 12V battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect suspension ball joints & mounting bolts
❑ Inspect steering gear rack, linkage and boots
❑ Inspect brake pedal
❑ Inspect drive shafts and boots
❑ Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
❑ Replace climate control air filter (if equipped)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

713
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
108,000 km (67,500 miles) or 54 months
❑Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
120,000 km (75,000 miles) or 60 months
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *
1
❑Inspect 12V battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect suspension ball joints & mounting bolts
❑ Inspect steering gear rack, linkage and boots
❑ Inspect brake pedal
❑ Inspect drive shafts and boots
❑ Inspect reduction gear oil
❑ Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
❑ Replace climate control air filter (if equipped)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
180,000 km (112,500 miles) or 90 months
❑Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
❑ Inspect reduction gear oil
192,000 km (120,000 miles) or 96 months
❑Inspect air conditioning compressor, air conditioner refriger-
ant and performance (if equipped)
❑ Inspect cooling system *
1
❑Inspect 12V battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake fluid
❑ Inspect disc brakes and pads
❑ Inspect suspension ball joints & mounting bolts
❑ Inspect steering gear rack, linkage and boots
❑ Inspect brake pedal
❑ Inspect drive shafts and boots
❑ Rotate tires - including tire pressure and tread wear
(Every 6,000 km (3,750 miles) or 6 months)
❑ Replace climate control air filter (if equipped)
❑ Replace coolant
(First at 192,000 km (120,000 miles) then
after every 48,000km (30,000 miles))
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

717
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenanceoperationMaintenance intervalsDriving
condition
Reduction gear oilREvery 120,000 km (75,000 miles)C, D, E, G, H, I, K
Drive shaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I, K
Climate control air filter (if equipped)RReplace more frequently
depending on the conditionC, E, G
Disc brakes and padsIInspect more frequently
depending on the conditionC, D, E, G, H

Specifications & Consumer information
68
LubricantVolume Classification
Reduction gear oil 1.3±0.1
l
(1.4±0.1 US qt.) 75W/85, GL-4
Coolant 5.1
l
(5.39 US qt.) Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)
Brake fluid FMVSS116 DOT-3 or DOT-4
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper performance, durability, use only lubricants of the proper quality for your vehicle.
These lubricants and fluids are recommended for use in your vehicle.

Index
4I
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 7-47Fuse/relay panel description. . . . . . . . . . . . . . . . . . . 7-52
Gross vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . 4-22 Closing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
If the vehicle overheats . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
If the vehicle will not start . . . . . . . . . . . . . . . . . . . . . . . 6-4 If vehicle doesn’t turn over or turns over slowly . . . . 6-4
If you have a flat tire (with Tire Mobility Kit). . . . . . . 6-14 Components of the Tire Mobility Kit . . . . . . . . . . . 6-16
Distributing the sealant . . . . . . . . . . . . . . . . . . . . . . 6-18
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Using the Tire Mobility Kit . . . . . . . . . . . . . . . . . . . 6-17
In case of an emergency while driving . . . . . . . . . . . . . . 6-3 If the vehicle stalls at a crossroad or crossing . . . . . . 6-3 If vehicle stalls while driving . . . . . . . . . . . . . . . . . . . 6-3
If you have a flat tire while driving . . . . . . . . . . . . . . 6-3
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-\
42
Instrument Cluster Control. . . . . . . . . . . . . . . . . . . . 4-41
LCD Display Control . . . . . . . . . . . . . . . . . . . . . . . . 4-41
Reduction gear shift indicator . . . . . . . . . . . . . . . . . 4-42
Instrument panel overview . . . . . . . . . . . . . . . . . . . . . . . 2-5
Interior features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-117 Cargo area cover . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124
Clothes hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-122
Cup holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-117
Floor mat anchor(s) . . . . . . . . . . . . . . . . . . . . . . . . 4-122
Luggage net holder. . . . . . . . . . . . . . . . . . . . . . . . . 4-123
Power outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-121
Rear seat warmer . . . . . . . . . . . . . . . . . . . . . . . . . . 4-120
Seat air ventilation . . . . . . . . . . . . . . . . . . . . . . . . . 4-120
Seat warmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-118
Sunvisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-118
Interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90 Glove box lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-92
Interior lamp AUTO cut . . . . . . . . . . . . . . . . . . . . . . 4-90
Luggage room lamp . . . . . . . . . . . . . . . . . . . . . . . . . 4-92
Map lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
Room lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-91
Vanity mirror lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 4-92
Interior overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
G
H
I
F

Index
6I
Self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78
POWER button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Illuminated POWER button . . . . . . . . . . . . . . . . . . . . 5-5
Pedestrian Warning System . . . . . . . . . . . . . . . . . . . . 5-8
POWER button position . . . . . . . . . . . . . . . . . . . . . . . 5-5
Starting the vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Turing off the Vehicle. . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Power electric specifications . . . . . . . . . . . . . . . . . . . . . 8-2
Rear camera display . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
Recommended lubricants and capacities . . . . . . . . . . . . 8-6
Reduction gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Good driving practices . . . . . . . . . . . . . . . . . . . . . . . 5-15
Reduction gear operation . . . . . . . . . . . . . . . . . . . . . 5-11
Road warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Hazard warning flasher . . . . . . . . . . . . . . . . . . . . . . . 6-2
Scheduled maintenance service . . . . . . . . . . . . . . . . . . . 7-7
Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
3-12 Care of seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Pre-tensioner seat belt . . . . . . . . . . . . . . . . . . . . . . . 3-20
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Seat belt restraint system . . . . . . . . . . . . . . . . . . . . . 3-12
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . 3-2 Front seat adjustment . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Rear seat adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Seatback pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Smart key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
4-4 Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Loss of the smart key . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Record your key number . . . . . . . . . . . . . . . . . . . . . . 4-4
Smart key function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Smart key immobilizer system. . . . . . . . . . . . . . . . . . 4-8
Smart key precautions . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Special driving conditions . . . . . . . . . . . . . . . . . . . . . . 5-39 Driving at night . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Driving in flooded areas. . . . . . . . . . . . . . . . . . . . . . 5-42
Driving in the rain . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Driving off-road . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Hazardous driving conditions . . . . . . . . . . . . . . . . . 5-39
Highway driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Reducing the risk of a rollover. . . . . . . . . . . . . . . . . 5-39
Rocking the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Smooth cornering . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 Electric power steering (EPS) . . . . . . . . . . . . . . . . . 4-30
FLEX STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Heated steering wheel . . . . . . . . . . . . . . . . . . . . . . . 4-32
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. 4-32
Tilt and telescopic steering . . . . . . . . . . . . . . . . . . . 4-31
Storage compartment . . . . . . . . . . . . . . . . . . . . . . . . . 4-115 Center console storage . . . . . . . . . . . . . . . . . . . . . . 4-115
R
S

4
High Voltage Junction Block: Supplies power from the high voltage bat-
tery to the inverter, LDC, air-conditioner compressor, and PTC heater.
On-Board Charger (OBC): External device (low speed) to charge the high
voltage battery.
Inverter: Transforms direct current into alternating current to supply power
to the motor, and transforms alternating current into direct current to
charge the high voltage battery.
LDC: Transforms power from the high voltage battery to low voltage (12 V)
to supply power to the vehicle (DC-DC).
Motor: Uses electrical energy stored inside the high voltage battery to
drive the vehicle (functions like an engine in a standard vehicle).
Reduction Gear : Delivers rotational force of the motor to the tires at
appropriate speeds and torque.
High voltage battery (lithium-
ion polymer) : Stores and sup-
plies power necessary for the
electric vehicle to operate (12 V
auxiliary battery provides power to
the vehicle features such as lights
and wipers).
❈ OBC : On-Board Charger
❈ LDC : Low Voltage DC-DC Converter
MAIN COMPONENTS OF
ELECTRIC VEHICLE
Main Components of Electric Vehicle
OPSE0Q4002
High Voltage
Junction Block
On-Board Charger (OBC) High Voltage
Battery
EPCU
(Inverter + LDC)
Motor/
Reduction Gear