bonnet LAND ROVER DISCOVERY 1995 Owner's Manual

75SUPPLEMENTARY RESTRAINT SYSTEM
2
FAULT DIAGNOSIS WARNING LABELS
1.Bonnet locking platform
Refer to the Owner's Handbook for information on the
airbag system.
2.Rotary coupler
CAUTION: Ensure wheels are straight
ahead before removal and installation.
3.Driver's sun visor
Refer to the Owner's Handbook for information on the
airbag system.

CHASSIS AND BODY
33
REPAIR WINGS [FENDERS]
Service repair no - 76.10.24
Remove
1.Disconnect battery negative lead.
2.Remove the headlamp surround.
3.Remove the front bumper assembly.
4.Remove the indicator repeater light.
5.Remove the four screws securing the wing
[fender] at the 'A' post.
6.Remove the bolts securing the bottom of the
wing [fender] at the bumper retaining bracket
and at the sill finisher.
7.If removing the RH wing [fender] loosen the
radio aerial securing nut.
8.Remove the seven bolts from the drain channel
in the top of the wing [fender].
9.Break the sealed joints at the valance and 'A'
post; then complete the removal of the wing
[fender]. If removing a RH wing withdraw the
wing [fender] sufficiently to allow removal of the
aerial before completing the removal.Cleaning/painting
10.Thoroughly clean all traces of existing sealant
from the sealing faces of the valance and 'A'
post.
11.Paint the cleaned surfaces with etch primer.
12.If the existing wing [fender] is to be refitted
repeat the cleaning and painting procedure on
the wing [fender] sealing surfaces.
Refit
13.Apply 3M 8572 Bolted Panel Sealer to the joint
faces on the valance and 'A' post and to the
bracket face.
14.Refit the wing [fender], on RH wings [fenders] fit
the radio aerial, and secure with the bolts and
screws ensuring that the wing [fender] correctly
aligns with the bonnet [hood].

76CHASSIS AND BODY
34
REPAIR SILL FINISHER
Service repair no - 76.76.05
Remove
1.Remove the nut, bolt and washer securing the
front of the sill finisher to the wing [fender]
support bracket.
2.Remove the screw securing the bracket at the
rear end of the finisher to the sill.
3.Using a suitable punch, remove the inserts from
the seven plastic retainers and withdraw the
finisher from the sill.
Refit
4.Reverse removal procedure. Using new plastic
retainers.BONNET [HOOD]
Service repair no - 76.16.01
Remove
1.Open the bonnet [hood] and support with the
stay.
2.Mark the position of the hinges to the bonnet
[hood].
3.With the assistance of a second operator,
remove the hinge to bonnet [hood] securing
screws, remove the support stay and lift bonnet
[hood] from the vehicle. Note the quantity of
shims fitted between the hinge and bonnet
[hood].
Refit
4.Reverse removal procedure. Ensuring that it
aligns with the wings [fenders], cowl panel and
front grille before fully tightening the securing
bolts.

CHASSIS AND BODY
35
REPAIR AIR INTAKE PLENUM COWL
Service repair no - 76.11.08
Remove
1.Remove the windscreen wiper arms.
2.Remove the securing nuts and the steel and
rubber washers from the wiper spindles.
3.Open the vehicle bonnet [hood].
4.Remove the rubber seal from the cowl flange.
5.Release the screen washer tubes from the
washer jets on the cowl.
6.Remove the centre bolt securing the cowl centre
section.
7.Remove the retainers securing the centre
section to the outer section.
8.Detach the centre section from the bulkhead.
9.Remove the nuts and bolts and detach the outer
sections of the cowl.Refit
10.Reverse removal procedure.

AIR CONDITIONING
5
DESCRIPTION AND OPERATION Condenser cooling fans
The condenser cooling fans operate automatically
whenever the air conditioning system is switched on.
Fan timer unit
The thermostatically controlled timer will continue to
operate the cooling fans after the air conditioning or
ignition is switched off. When the system temperature
is excessive, the fans will operate for 10 minutes to
reduce condenser and underbonnet temperature.
Blower control
The blower can be operated at any one of four speeds
by sliding the blower switch to the required position.
When the blower is switched off the air conditioning
system will not operate.
The fresh air/recirculation flaps can move between
two positions. One position covers the outside air
inlet, leaving open an inlet from the inside of the
vehicle clear, when recirculated air is required. In the
other position they will cover the inlet from the inside
of the vehicle leaving open the outside air inlet when
fresh air is required.Heater distribution and blend unit control
Blower unit air flow, having passed through the
evaporator passes into the heater blend unit to be
heated, if required. It is then directed into the vehicle
interior in accordance with the flap positions
designated by the air distribution control. Heater flaps
control the amount of air flowing through the heater
matrix. These flaps are controlled individually by the
driver's and passenger's temperature controls.
When the temperature control is in the cold position, a
micro switch actuates a vacuum control to close the
coolant valve on the engine. As the temperature
control is moved away from cold, the coolant valve is
opened allowing heated engine coolant to flow
throught the heater matrix. The temperature of the
heated air flow into the vehicle interior is controlled by
the blend flaps.
The distribution control moves the flaps which control
the direction of the air flow into the interior of the
vehicle.

AIR CONDITIONING
5
ADJUSTMENT AIR CONDITIONING SYSTEM - PERFORMANCE
TEST
WARNING: R134a is hazardous, refer to
the GENERAL PRECAUTIONS given at the
beginning of this section.
Carry out this test with bonnet and doors or windows
open, air conditioning switched on, temperature
control set to cold and blower at maximum speed. Set
the air supply control to supply fresh air.
1.Close low pressure valve on refrigerant station.
2.Close high pressure valve on refrigerant station.
3.Connect a Refrigerant Station to the high and
low pressure servicing connections.4.Insert dry bulb thermometer into cold air outlet
and position dry and wet bulb thermometer close
to outside air inlet.
Do not spill water from the wet thermometer
(psychrometer).
5.Start engine and run it at 1500 rev/min for 10
minutes with air conditioning switched on.
6.Check that sight glass is free of bubbles.
7.Read both pressure gauges and thermometers.
Check readings against table below with
humidity between 60% and 80%. If readings are
incorrect.
See Fault diagnosis, Refrigeration
System Faults.
8.Switch off air conditioning, stop engine,
disconnect test equipment.
Performance range
Intake temperature Outlet temperature Low pressure High pressure
20 - 24°C4-10°C 18 - 28 lbf/in
2213 - 299 lbf/in2
1.2 - 1.9 bar 14.7 - 20.6 bar
25 - 29°C9-19°C 27 - 37 lbf/in2256 - 341 lbf/in2
1.9 - 2.6 bar 17.6 - 23.5 bar
30 - 35°C20-27°C 33 - 47 lbf/in2299 - 384 lbf/in2
2.3 - 3.2 bar 20.6 - 26.5 bar
Table 1
Ambient Compound Gauge High Pressure
Temperature Readings Gauge Readings
ÊC°F bar lbf/in
2bar lbf/in2
16 60 1,03-1,4 15-20 6,9-10,3 100-150
26,7 80 1,4-1,72 20-25 9,6-13,1 140-190
38 100 1,72-2,1 25-30 12,4-15,5 180-225
43,5 110 2,1-2,4 30-35 14,8-17,2 215-250

82AIR CONDITIONING
2
REPAIR PERIODIC MAINTENANCE
Routine servicing, apart from visual checks, is not
necessary. The visual inspections are as follows:
Condenser
With a water hose or air line, clean the fins of the
condenser to remove flies, leaves, etc. Check the pipe
connections for signs of oil leakage.
Compressor
Check pipe connections for signs of oil leakage.
Check flexible hoses for swelling. Examine the
compressor belt for tightness and condition.
Sight glass and Receiver/Drier
Examine the sight glass for bubbles with the system
operating. Check connections for leakage.
Evaporator
Examine the refrigeration connections at the unit. If
the system should develop a fault, or if erratic
operation is noticed,
See Fault diagnosis,
Refrigeration System Faults
RECEIVER DRIER
Service repair no - 82.17.01
Remove
CAUTION: If receiver/drier is to be refitted,
the ports must be blanked off immediately
on disconnection. Exposed life of unit is
only 15 minutes.
1.Disconnect battery negative lead.
2.Recover refrigerant from system.
See
Adjustment, Refrigerant Recovery Recycling
Recharging
WARNING: Wear eye and hand protection
when disconnecting components
containing refrigerant. Plug all exposed
connections immediately.
3.Remove 3 screws from bonnet locking platform
and remove radiator grille.
Automatic gearbox
4.Remove 4 bolts securing transmission oil cooler
to body.

WIPERS AND WASHERS
5
REPAIR WINDSCREEN WIPER MOTOR AND LINKAGE
Service repair no - 84.15.12.
Remove
1.Disconnect battery negative lead.
2.Remove windscreen wiper arms.
See Wiper
arms - Windscreen
3.Remove securing nuts and steel and rubber
washer from wiper spindles.
4.Open the bonnet [hood].
5.Remove rubber seal from cowl flange.
6.Disconnect tubing from windscreen washer jets.
7.Remove centre bolt from cowl.
8.Remove retainers securing centre section of
cowl to outer sections.
9.Detach centre section of cowl.
10.Remove nut and bolt securing wiper motor
negative lead to body.
11.Remove five screws securing wiper
motor/linkage support plate.
12.Lift assembly clear of bulkhead, disconnect
wiper motor multi-plug and withdraw assembly.
13.Remove wiper motor spindle nut and release
rotary connecting link from spindle.
14.Remove wiper motor retaining bolts and
withdraw negative lead and wiper motor from
support plate.
15.The linkage arms can be detached by removing
the retaining clips and withdrawing the arms and
washers.
Note location of plain and wavy washers for
reassembly purposes.

86ELECTRICAL
2
DESCRIPTION AND OPERATION ANTI-THEFT SYSTEM FUNCTION
Perimetric protection
Using the key in the correct sequence will turn on and
off perimetric protection only. When fully perimetrically
armed, all doors, and bonnet [hood] are protected
against unauthorised access. If the door key is used in
the normal manner the driver will be unaware of the
door key sequence. The time taken to lock or unlock
with the key must be less than 5 seconds. To prevent
unauthorised tampering, the alarm will sound if the
key is held in the unlocked position for longer than 5
seconds when armed. Cranking is disabled when
perimetric protection is armed.
NOTE: When key is turned left or right the
keyswitch input will be activated, in
conjunction with the sill button switch
when links are operated.
Volumetric protection
Using the handset transmitter will turn on and off
volumetric protection. In volumetric mode the vehicle
interior is protected using the ultrasonic sensor. Using
the handset also arms and disarms the vehicle
perimetrically. Cranking is disabled when volumetric
and perimetric protection is armed.
NOTE: If armed volumetrically the vehicle
CANNOT be disarmed using the key.
Alarm horn
When an intrusion is detected the alarm horn will
sound intermittently (Switzerland and Denmark
continuous horn sound) and the hazard lights flash
(where territorial regulations allow) for 30 seconds.
The alarm must be retriggered before alarm horn will
sound again.Vehicle status indication
Vehicle status is indicated by up to three devices: (a)
alarm horn, (b) hazard lights, (c) dash board LED.
When the vehicle arms in either mode the hazard
lights will flash three times and the LED will flash
rapidly for 10 seconds. LED will then flash at a slower
rate while vehicle is armed. When the vehicle disarms,
hazard lights will flash once and LED will extinguish. If
LED remains lit, it indicates that the alarm has been
triggered. Turning on ignition or arming the alarm will
extinguish LED. The LED will give a long pulse flash
to indicate the ultrasonic unit being activated.
Central locking
Central locking is controlled by the alarm ECU and
may be operated by the key, sill button(s) or handset.
The system works on both front doors on four door
vehicles or driver's door on two door vehicles.
NOTE: The central door locking system
will shut down for a short period after
more than 15 consecutive operations.
Inertia switch
An inertia switch is incorporated in the alarm system
ECU. If ignition is on and the vehicle receives an
impact sufficient to activate the inertia switch, the ECU
will signal to unlock central locking actuators and flash
hazard lights. Central locking will remain disabled for
30 seconds. To reset turn ignition off and then on after
the 30 second period has elapsed.
Ultrasonic unit
The unit operates by emitting an air pressure carrier
wave and receiving the wave back. Any disturbance
within the vehicle which disturbs the wave will be
detected, triggering the alarm.
When the volumetric sensor is activated it monitors
movement within the vehicle for 15 seconds before
detecting and responding to intrusions. If the sensor
detects movement within the vehicle it delays arming
until a 15 seconds quiet period has elapsed. If
continuous movement is detected the alarm will not
arm volumetrically.

ELECTRICAL
3
DESCRIPTION AND OPERATION Radio frequency system
The RF system uses four frequencies according to
market. If the coaxial aerial is not fitted system
performance will be impaired. Both ECU and handset
have a colour coded label.
Frequency Colour Territory
ECU/Handset
433.92 MHz Blue/black........................... UK, Ireland........................
224.5 MHz, Yellow/yellow............................ France...................
433.92 MHz Blue/Purple........................... Germany......................
433.92 MHz Blue/blue........................... Europe, not France, Switzerland, Italy, Denmark,..........................
Germany
433.92 MHz White/Blue........................... Switzerland, Denmark.......................
315.0 MHz Green/green............................. Rest of world, Italy, Australia....................
315.0 MHz Orange/Green............................. Gulf, Japan..................
Partially armed mode
If a door, tailgate or bonnet [hood] is left open when
the system is armed, the LED will not light for 10
seconds indicating a mislock condition. Hazard lights
will not flash. If an open door or tailgate is causing the
mislock, the starter motor is disabled. The alarm will
sound if ignition is turned to start position. If an open
bonnet [hood] is causing the mislock the starter motor
is disabled. The alarm will arm the volumetric part of
the system. If the door tailgate or bonnet [hood] is
subsequently closed, after a 5 second delay, the
doors will unlock and immediately lock and the system
will fully arm.
Handset transmitter
The handset LED will give one short flash when
button is pressed momentarily.
If button is held down the LED will light again after 2
seconds for 2 seconds, and extinguish until button is
released and repressed. The handset contains unique
information distinguishing it from other transmitters. It
also contains a set of 'random' rolling codes
programmed into the ECU before leaving the factory.
Each time the handset is pressed a different code is
transmitted to the ECU.
If handset is operated more than four times outside
the vehicle range (6 metres) or power supply is
removed, it will be necessary to re-sychronise handset
and the ECU by pressing the handset three times
within range and within 5 seconds.
NOTE: If both handsets are lost or
damaged when system is armed it will be
necessary to fit a new ECU with two
matching handsets.
Handset batteries
If handset LED flashes continuously when button is
pressed, the batteries need replacing. The hazard
lights will flash one 3 second pulse, instead of three
times upon arming vehicle.
Power up mode
The alarm system always remembers the state it was
left in when power was removed. If the alarm powers
up in an armed state and is subsequently triggered it
will give a warning that it will fully trigger unless
disarmed. This warning consists of short horn pulses
every two seconds for 15 seconds.
New born mode
When the ECU is first produced, it will be in its 'new
born' mode. In this mode it will respond to any remote
of the right frequency. This mode will be cancelled
when the ECU has received ten valid handset signals
without power interruption.
Engine cranking
It is only possible to crank the engine when ignition is
ON and alarm disabled.