wheel bolts LAND ROVER DISCOVERY 1995 Repair Manual

70BRAKES
16
REPAIR 13.Apply brake fluid to new seal. Fit seal into
groove in bore. When seal is seated it feels
raised to touch at edge furthest away from
mouth of bore.
14.Coat piston with brake fluid. Insert it squarely
into bore. Do not tilt piston during insertion and
leave 8mm projecting from bore.
15.Coat a new wiper seal with brake fluid and fit to
new seal retainer. Slide assembly, seal first, over
protruding piston into bore recess.
16.Using special tool LRT-70-500 - piston clamp,
press home seal retainer and piston.
Mounting inboard piston
17.Carry out same procedure as for removing and
fitting outboard piston and seals, instructions 8 to
16.
Fit calipers and pads to vehicle
18.Fit caliper to axle, tighten two bolts evenly to
82
Nm.
19.Connect brake pipe to caliper. Tighten to15Nm.
20.Remove clamp from flexible brake hose.
21.Insert pads and retaining springs, secure in
position with new retaining pins and spread
ends. Note correct position of retaining springs.
22.Bleed brake system.See Brake System Bleed
23.Press brake pedal firmly several times to locate
pads.
24.Fit road wheels, remove axle stands and finally
tighten road wheel nuts,
25.Road test vehicle. Note new brake pads require
'bedding-in', for several hundred miles before
brakes are at maximum efficiency.
PARKING BRAKE ADJUST
See SECTION 10,
Maintenance, Vehicle Interior

SUPPLEMENTARY RESTRAINT SYSTEM
19
REPAIR
9.Press both operating buttons to deploy airbag
module.
10. DO NOTreturn to airbag module for 30 minutes.
11.Using gloves and face mask, remove airbag
module from tool, place airbag module in plastic
bag and seal bag.
12.Wipe down tool with damp cloth.
13.Transport deployed airbag module to designated
area for incineration.
NOTE: DO NOT transport airbag module in
the vehicle passenger compartment. DO
NOT re-use or salvage any parts of the
airbag system including steering wheel or
steering column.Passenger's Airbag Module
1.Carry out deployment tool self test.
2.Remove airbag module from fascia.
See
passenger's airbag module.
3.Position toolSMD 4082/6in vice, ensuring that
vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
4.Position bracketsSMD 4082/7to tool; lightly
tighten bolts.

CHASSIS AND BODY
11
REPAIR
11.Remove the two bolts, spring and plain washers
securing the door frame to the edge of the door.
12.Lift out the door frame complete with glass and
remove to a suitable workbench.
13.Remove the tape and slide the glass out of the
door frame channel.
Refit
14.Reverse removal procedure.
NOTE: When refitting the door glass frame
ensure that it is adjusted to suit the door
opening before fully tightening the
securing bolts.REAR DOOR
Service repair no - 76.28.19
Remove
1.Remove the spare wheel from the exterior of the
door.
2.Remove the trim panel from inside the rear door.
See rear door trim panel.
3.Release the convoluted grommet from the door
post, expose the door harness connectors and
multiplugs and disconnect.
4.Remove the circlip and washer from the check
stay pivot on the body.
WARNING: Instruction 5 MUST BE carried
out with assistance.
5.Suitably support the door, remove the four bolts
securing the hinges to the door and with
assistance slide the door off the hinges.
Refit
6.Reverse removal procedure.

76CHASSIS AND BODY
30
REPAIR
8.Release the Torx bolt to allow removal of the
seat belt stalk assembly.
Refit
9.Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
10.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR OUTER SEATS BELT
Service repair no - 76.73.18
Remove
1.Remove the rear fold down seat (if applicable).
See rear fold down seats.
2.Remove the speaker by releasing the screws
and disconnecting the Lucars. Withdraw the rear
quarter trim panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the brackets to the
wheel arch and upper bodyside.
5.Remove the bolt securing the inertia reel to the
bodyside and withdraw the seat belt.
6.Remove the seat belt buckle strap from the floor
mounted bracket.
See rear centre seat belt.
Refit
7.Reverse removal procedure.
8.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.

82AIR CONDITIONING
4
FAULT DIAGNOSISFAULT CAUSE REMEDY
E.
NOISY
EXPANSION
VALVE
(steady hissing)1. Low refrigerant charge; evident by
bubbles in sight glass.1. Leak test. Repair or replace
components as required.
F.1. Expansion valve not operating 1. Refer to C-2, C-3, D-1
INSUFFICIENTproperly. and E.
COOLING2. Low refrigerant charge-evident 2. Refer to B-1 and E.
by bubbles in sight glass.
3. Compressor not pumping. 3. Refer to B-2 and B-3
G.1. Belt tension. 1. Adjust belt tension.
COMPRESSOR2. Excessive head pressure. 2. Refer to A-1 through
BELTA-4 and C-6.
SLIPPING3. Incorrect alignment of pulleys 3. Repair as needed.
or worn belt not riding properly.
4. Nicked or broken pulley. 4. Replace as needed.
5. Seized compressor. 5. Replace compressor.
1. Loose or missing mounting bolts. 1. Repair as necessary.
2. Broken mounting bracket. 2. Replace bracket.
3. Loose flywheel or clutch 3. Repair as necessary.
retaining bolt.
H.4. Rough idler pulley bearing. 4. Replace bearing.
ENGINE5. Bent, loose, or improperly 5. Repair as necessary.
NOISEmounted engine drive pulley.
AND/OR6. Defective compressor bearing. 6. Replace bearing.
VIBRATION7. Insecure mountings of 7. Repair as necessary.
accessories; generator, power
steering, air filter, etc.
8. Excessive head pressure. 8. Refer to A-1, A-2, A-3
A-4 and C-6.
9. Incorrect compressor oil level. 9. Refer to compressor Oil
Level Check.
HEATER AND AIR CONDITIONING - CIRCUIT
DIAGRAMS
1.For details of heating and air conditioning
electrics
See Electrical Trouble Shooting
Manual.

82AIR CONDITIONING
12
REPAIR
7.Remove nut securing rear fold down seat
mounting frame to wheel arch.
8.Remove 5 bolts securing rear fold down seat
mounting frame.
NOTE: The rear fold down seat mounting
frame retaining nut is located in the LH
rear wheel arch.
9.Remove mounting frame.
10.Disconnect 2, main to rear air conditioning unit
harness multiplugs.
11.Remove 3 bolts securing evaporator/blower
motor assembly to body.
12.Release evaporator/blower motor assembly
pipes from body grommets.
13.Remove evaporator/blower motor assembly.Refit
14.Lubricate body grommets to aid fitment of
evaporator/blower motor assembly pipe unions.
15.Fit evaporator/blower motor assembly, feed pipe
unions through grommets and align to fittings.
16.Fit bolts securing evaporator/blower motor
assembly to body and tighten to
25 Nm.
17.Connect, main to rear air conditioning unit,
harness multiplugs.
18.Position and align rear fold down seat mounting
frame to fittings, fit nut and bolts and tighten to
25 Nm.
19.Lubricate NEW 'O' rings with refrigerant oil, and
fit to pipe unions.
20.Remove plugs, align unions, and tighten to;
High pressure pipe:
14 Nm
Low pressure pipe:22 Nm.
CAUTION: Use 2 spanners when loosening
or tightening air conditioning pipe unions.
21.Fit LH rear mud flap.
See CHASSIS AND
BODY, Repair, mud flap - rear - lh; Refit
22.Fit evaporator to alpine light duct.See
evaporator to alpine light duct; Refit
23.Evacuate and recharge air conditioning system.
See Adjustment, refrigerant recovery
recycling recharging

WIPERS AND WASHERS
1
REPAIR WASHER RESERVOIR
Service repair no - 84.10.03.
Remove
1.Remove two bolts securing top of reservoir.
2.From underneath the wheelarch remove two
bolts securing base of reservoir.
3.Withdraw reservoir and disconnect tubing from
washer pumps and power wash.
4.Disconnect electrical leads from pumps.
Refit
5.Reverse removal procedure. 1 to 4.WASHER PUMP - WINDSCREEN, REAR WINDOW
OR POWER WASH
Service repair no - 84.20.21.
Remove
1.Remove washer reservoir.See Washer
reservoir
2.Disconnect washer tubing from pump.
3.Disconnect electrical leads from pump.
4.Pull top of pump away from its location in
reservoir and remove pump.
Note position of sealing gasket in reservoir.
Refit
5.Reverse removal procedure. 1 to 4.

84WIPERS AND WASHERS
6
REPAIR Refit
16.Reverse removal procedure.
17.Fit wiper motor to support plate using new
sealing bushes at the motor spindle as
necessary.
18.When positioning assembled motor and support
plate use a new seal and bushes, if necessary.
REAR DOOR WIPER MOTOR
Service repair no - 84.35.12.
Remove
1.Disconnect battery negative lead.
2.Remove rear door trim panel.
3.Remove spare wheel.
4.Remove wiper arm and grommet.
5.Remove nut, plain washer and seal from drive
spindle.
6.From inside the door, disconnect wiper motor
leads from door harness at multi-plug.
7.Remove bolts securing wiper motor mounting
bracket and negative lead to inner door panel.
8.Withdraw motor spindle from outer door panel
and manoeuvre wiper motor from door casing
complete with the spindle spacer.
9.Remove two rubber mounted nuts securing
mounting bracket to motor and detach bracket.
Refit
10.Reverse removal procedure. 1 to 9.
NOTE: If a new wiper motor assembly has
been fitted, before fitting the wiper arm.
Reconnect battery negative lead. Operate
wiper motor to ensure that motor spindle is in
park position.

86ELECTRICAL
46
REPAIR STARTER MOTOR - 4.0 V8
Service repair no - 86.60.01
Remove
1.Disconnect battery negative lead.
2.Raise vehicle on ramp.
3.Remove heated oxygen sensor from RH front
exhaust pipe.
See EMISSION CONTROL,
Repair, Heated Oxygen Sensor (HO2S) - 4.0
V8
4.Mark front propeller shaft and drive flanges for
assembly reference.
5.Remove 4 nuts and bolts securing propeller
shaft flange.
NOTE: Raise 1 front road wheel and rotate
propeller shaft to gain access to all
fixings.
6.Tie propeller shaft aside.
7.Position starter motor heat shield above motor.
See Starter Motor Heat Shield - 4.0 V8
8.Disconnect Lucar from solenoid.
9.Remove nut securing feed wires to starter
solenoid and disconnect from terminal.