oil filter LAND ROVER DISCOVERY 1999 Workshop Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 1999, Model line: DISCOVERY, Model: LAND ROVER DISCOVERY 1999Pages: 1529, PDF Size: 34.8 MB
Page 6 of 1529

CONTENTS
CONTENTS 3
MAINTENANCE ........................................................................................ 10-1
PROCEDURES
V8 engine underbonnet view .......................................................................................................... 10-1
Diesel underbonnet view ................................................................................................................. 10-2
Seats and seat belts ...................................................................................................................... 10-3
Lamps, horns and warning indicators ............................................................................................. 10-5
Wipers and washers ...................................................................................................................... 10-5
Handbrake .................................................................................................................................. 10-6
Alarm handset battery ..................................................................................................................... 10-6
Road wheels ................................................................................................................................... 10-6
Tyres .............................................................................................................................................. 10-6
Brake pads, discs and calipers ....................................................................................................... 10-6
Road wheel speed sensors ............................................................................................................. 10-7
Brake fluid ....................................................................................................................................... 10-7
Fuel filter - diesel engine ................................................................................................................. 10-7
Fuel filter sedimenter ...................................................................................................................... 10-7
Road wheels ................................................................................................................................... 10-8
Radiator/Intercooler ........................................................................................................................ 10-8
Ambient air Temperature and pressure sensor .............................................................................. 10-8
Doors, bonnet and fuel filler flap ..................................................................................................... 10-8
Air suspension intake filter .............................................................................................................. 10-9
Anti-freeze....................................................................................................................................... 10-9
Cooling system ............................................................................................................................... 10-9
Spark plugs - V8 engine.................................................................................................................. 10-10
Air cleaner - V8 engine ................................................................................................................... 10-10
Air cleaner and dump valve - diesel engine .................................................................................... 10-10
Auxiliary drive belt ........................................................................................................................... 10-11
Auxiliary drive belt - V8 engine ....................................................................................................... 10-11
Auxiliary drive belt - diesel engine .................................................................................................. 10-11
Fluid reservoirs ............................................................................................................................... 10-12
Steering box .................................................................................................................................... 10-13
Battery ............................................................................................................................................. 10-13
Intercooler - diesel engine............................................................................................................... 10-14
Engine oil - V8 engine ..................................................................................................................... 10-14
Engine oil - diesel engine ................................................................................................................ 10-15
Centrifuge rotor – diesel engine ...................................................................................................... 10-15
Engine oil filter - diesel engine ........................................................................................................ 10-16
Engine oil filter – V8 engine ............................................................................................................ 10-16
Manual gearbox .............................................................................................................................. 10-17
Automatic gearbox ......................................................................................................................... 10-18
Transfer box .................................................................................................................................... 10-19
Front and rear axle .......................................................................................................................... 10-20
Propeller shafts ............................................................................................................................... 10-20
Anti-roll bar links ............................................................................................................................. 10-22
ACE actuators ................................................................................................................................. 10-23
ACE filter ......................................................................................................................................... 10-23
Page 8 of 1529

CONTENTS
CONTENTS 5
ENGINE - V8 ............................................................................................. 12-2-1
DESCRIPTION AND OPERATION
V8 Engine ....................................................................................................................................... 12-2-1
Cylinder head components ............................................................................................................. 12-2-2
Cylinder block components ............................................................................................................. 12-2-4
Description ...................................................................................................................................... 12-2-6
ADJUSTMENTS
Engine oil pressure check .............................................................................................................. 12-2-11
REPAIRS
Seal - crankshaft - rear .................................................................................................................. 12-2-13
Gasket - cylinder head - LH ........................................................................................................... 12-2-14
Gasket - cylinder head - RH ............................................................................................................ 12-2-16
Gasket - rocker cover - LH ............................................................................................................ 12-2-19
Gasket - rocker cover - RH ............................................................................................................ 12-2-20
Mounting - front - LH ...................................................................................................................... 12-2-22
Mounting - front - RH ..................................................................................................................... 12-2-23
Mounting - rear - LH ....................................................................................................................... 12-2-24
Mounting - rear - RH ...................................................................................................................... 12-2-25
Engine assembly............................................................................................................................. 12-2-26
Flywheel ........................................................................................................................................ 12-2-31
Plate - drive - automatic ................................................................................................................ 12-2-32
Ring gear - starter ......................................................................................................................... 12-2-34
Filter - oil ....................................................................................................................................... 12-2-35
Strainer - oil pick-up ...................................................................................................................... 12-2-35
Pump - oil ...................................................................................................................................... 12-2-36
Gasket - sump ................................................................................................................................ 12-2-37
Switch - oil pressure ....................................................................................................................... 12-2-39
Cooler - engine oil .......................................................................................................................... 12-2-39
Gasket - timing gear cover ............................................................................................................ 12-2-41
Seal - cover - timing gears ............................................................................................................ 12-2-43
OVERHAUL
Gasket - inlet manifold ................................................................................................................... 12-2-45
Gasket - exhaust manifold ............................................................................................................. 12-2-48
Seal - crankshaft - rear - automatic models .................................................................................... 12-2-49
Seal - crankshaft - rear - manual models ........................................................................................ 12-2-50
Bearing - spigot - crankshaft .......................................................................................................... 12-2-52
Gasket - engine sump .................................................................................................................... 12-2-53
Strainer - oil pick-up ....................................................................................................................... 12-2-54
Seal - timing gear cover ................................................................................................................. 12-2-55
Gasket - timing gear cover ............................................................................................................. 12-2-56
Timing chain and gears .................................................................................................................. 12-2-58
Rocker shaft - overhaul ................................................................................................................. 12-2-59
Gasket - cylinder head .................................................................................................................... 12-2-61
Cylinder head - overhaul ................................................................................................................ 12-2-63
Piston assemblies ........................................................................................................................... 12-2-67
Bearings - connecting rods ............................................................................................................ 12-2-72
Crankshaft and main bearings ........................................................................................................ 12-2-73
Camshaft ....................................................................................................................................... 12-2-77
Page 10 of 1529

CONTENTS
CONTENTS 7
ENGINE MANAGEMENT SYSTEM - V8 .................................................. 18-2-1
DESCRIPTION AND OPERATION
Engine management component location - Passenger compartment ............................................ 18-2-1
Engine management component location - Engine compartment .................................................. 18-2-2
Engine management block diagram ............................................................................................... 18-2-4
Description - engine management .................................................................................................. 18-2-6
Operation - engine management .................................................................................................... 18-2-49
DESCRIPTION AND OPERATION
Cruise control component layout .................................................................................................... 18-2-61
Cruise control block diagram .......................................................................................................... 18-2-62
Description - cruise control ............................................................................................................. 18-2-63
Operation - cruise control................................................................................................................ 18-2-74
ADJUSTMENTS
Cable - throttle ............................................................................................................................. 18-2-77
Cable - cruise control .................................................................................................................... 18-2-77
REPAIRS
Spark plugs .................................................................................................................................. 18-2-79
Coil - ignition ................................................................................................................................. 18-2-80
Engine control module (ECM) ......................................................................................................... 18-2-81
Sensor - engine coolant temperature (ECT) ................................................................................ 18-2-82
Sensor - crankshaft position (CKP) ............................................................................................... 18-2-83
Sensor - radiator temperature ....................................................................................................... 18-2-84
Sensor - camshaft position (CMP) ................................................................................................. 18-2-84
Knock sensor (KS) .......................................................................................................................... 18-2-85
Air cleaner assembly ..................................................................................................................... 18-2-86
Element - air filter .......................................................................................................................... 18-2-87
Cable - throttle ................................................................................................................................ 18-2-88
Sensor - Mass Air Flow (MAF) ...................................................................................................... 18-2-89
Throttle Body................................................................................................................................... 18-2-90
Plenum chamber ............................................................................................................................. 18-2-91
Sensor - throttle position (TP) ....................................................................................................... 18-2-91
Valve - idle air control (IACV) ........................................................................................................ 18-2-92
Injectors ......................................................................................................................................... 18-2-92
Actuator - cruise control ................................................................................................................ 18-2-94
Vacuum control unit - up to 03MY................................................................................................... 18-2-94
Vacuum control unit - from 03MY ................................................................................................... 18-2-95
Cable - cruise control ..................................................................................................................... 18-2-96
Switch - cruise control (on/off) ........................................................................................................ 18-2-96
Switch - cruise control (set/resume) ............................................................................................... 18-2-97
Switch - clutch pedal - cruise control ............................................................................................ 18-2-97
ECU - Cruise control ..................................................................................................................... 18-2-98
Page 13 of 1529

CONTENTS
10 CONTENTS
MANUAL GEARBOX - R380 .................................................................... 37-1
DESCRIPTION AND OPERATION
R380 gearbox ................................................................................................................................. 37-1
Gearbox casings, gear change and oil pump ................................................................................ 37-2
Selector shaft and forks, synchromesh assemblies and gear train ............................................... 37-4
R380 gearbox cross section ........................................................................................................... 37-6
Description ...................................................................................................................................... 37-7
Operation ........................................................................................................................................ 37-8
ADJUSTMENTS
Spring - gear lever bias .................................................................................................................. 37-9
REPAIRS
Housing - gear selector .................................................................................................................. 37-11
Gearbox - V8 .................................................................................................................................. 37-12
Gearbox - Diesel ............................................................................................................................. 37-16
Seal - gearbox mainshaft ............................................................................................................... 37-20
Seal - input shaft ............................................................................................................................ 37-21
Cooler - oil - gearbox - Diesel ......................................................................................................... 37-23
Cooler - oil - gearbox - V8............................................................................................................... 37-24
Switch - Reverse light ................................................................................................................... 37-25
OVERHAUL
Shaft - output ................................................................................................................................. 37-27
Synchroniser - gearbox - set ......................................................................................................... 37-32
Fork - set - selector shaft .............................................................................................................. 37-34
Shaft - gearbox - input .................................................................................................................. 37-35
Extension - gearbox rear ............................................................................................................... 37-38
Pump - gearbox oil ......................................................................................................................... 37-41
Filter - gearbox oil ......................................................................................................................... 37-41
Gear - 5th gear set ........................................................................................................................ 37-42
Synchronizer assembly - 5th/reverse ........................................................................................... 37-43
5th gear - layshaft ......................................................................................................................... 37-44
Bearing - layshaft rear support ..................................................................................................... 37-46
Bearing - output shaft rear support ............................................................................................... 37-47
Shaft - reverse idler ...................................................................................................................... 37-48
Housing - gear selector mechanism ............................................................................................. 37-50
Lever - gear change ...................................................................................................................... 37-51
Housing - clutch ............................................................................................................................ 37-52
Cover - front ................................................................................................................................... 37-53
Page 15 of 1529

CONTENTS
12 CONTENTS
AUTOMATIC GEARBOX - ZF4HP22 - 24 ................................................ 44-1
DESCRIPTION AND OPERATION
Automatic gearbox component layout ............................................................................................ 44-1
Control schematic ........................................................................................................................... 44-2
Description ...................................................................................................................................... 44-4
Operation ........................................................................................................................................ 44-17
ADJUSTMENTS
Cable - selector ............................................................................................................................. 44-21
Stall test .......................................................................................................................................... 44-21
REPAIRS
Cable and lever assembly - selector .............................................................................................. 44-23
Selector indicator .......................................................................................................................... 44-24
Switch - starter inhibitor ................................................................................................................. 44-25
Seal - selector shaft ........................................................................................................................ 44-26
Gearbox - convertor and transfer gearbox - Diesel ....................................................................... 44-27
Gearbox - convertor and transfer gearbox - V8 ............................................................................ 44-32
Torque converter and oil seal ......................................................................................................... 44-37
Housing - torque converter ............................................................................................................ 44-38
Gasket - intermediate plate ............................................................................................................ 44-39
Intermediate plate .......................................................................................................................... 44-41
Pump - fluid .................................................................................................................................... 44-43
Seal - rear extension housing ......................................................................................................... 44-44
Gasket - rear extension housing. .................................................................................................. 44-45
Parking pawl assembly. ................................................................................................................ 44-46
Gasket - oil sump ........................................................................................................................... 44-47
Filter - oil ........................................................................................................................................ 44-48
Cooler - fluid - Td5 .......................................................................................................................... 44-49
Cooler - fluid - V8 ........................................................................................................................... 44-50
Valve body assembly ..................................................................................................................... 44-51
Seal - valve body ........................................................................................................................... 44-53
Pressure regulator ......................................................................................................................... 44-54
Lock-up solenoid valve (MV 3) ...................................................................................................... 44-55
Solenoids - shift control valves
(MV 1 & 2) 44-56
Harness - solenoid valves .............................................................................................................. 44-57
Electronic control unit - automatic transmission ............................................................................. 44-58
PROPELLER SHAFTS ............................................................................. 47-1
DESCRIPTION AND OPERATION
Propeller shaft component layout ................................................................................................... 47-1
Description ...................................................................................................................................... 47-2
REPAIRS
Propeller shaft - front ..................................................................................................................... 47-5
Propeller shaft - rear ...................................................................................................................... 47-5
Bush - spigot - rear propeller shaft ................................................................................................ 47-6
Flexible coupling ............................................................................................................................ 47-7
OVERHAUL
Propeller shaft................................................................................................................................. 47-9
Page 40 of 1529

GENERAL INFORMATION
03-5
Checklist
Always adhere to the following.
Electricity and heating:
lkeep doors and windows closed in the winter;
lswitch off machinery or lights when not needed;
luse energy efficient heating systems;
lswitch off computers and photocopiers when
not needed.
Fuel:
ldon't run engines unnecessarily;
lthink about whether journeys are necessary and
drive to conserve fuel.
Water:
ldon't leave taps and hose pipes running;
lmend leaks quickly, don't be wasteful.
Compressed air:
ldon't leave valves open;
lmend leaks quickly;
ldon't leave the compressor running when not
needed.
Use of environmentally damaging materials:
lcheck whether a less toxic material is available.
Handling and storage of materials:
lhave the correct facilities available for handling
liquids to prevent spillage and wastage as listed
above;
lprovide suitable locations for storage to prevent
frost damage or other deterioration.
Waste Management
One of the major ways that pollution can be reduced
is by the careful handling, storage and disposal of all
waste materials that occur on sites. Legislation
makes it illegal to dispose of waste materials other
than to licensed waste carriers and disposal sites.
This means that it is necessary to not only know what
the waste materials are, but also to have the
necessary documentation and licenses.
Handling and storage of waste
Ensure that waste materials are not poured down the
drain or onto soils. They should be stored in such a
way as to prevent the escape of the material to land,
water or air.
They must also be segregated into different types of
waste e.g. oil, metals, batteries, used vehicle
components. This will prevent any reaction between
different materials and assist in disposal.Disposal of waste
Disposal of waste materials must only be to waste
carriers who are licensed to carry those particular
waste materials and all the necessary
documentation must be completed. The waste
carrier is responsible for ensuring that the waste is
taken to the correct disposal sites.
Dispose of waste in accordance with the following
guidelines.
lFuel, hydraulic fluid, anti-freeze and oil: keep
separate and dispose of to specialist contractor.
lRefrigerant: collect in specialist equipment and
reuse.
lDetergents: safe to pour down the foul drain if
diluted.
lPaint, thinners: keep separate and dispose of
to specialist contractor.
lComponents: send back to supplier for
refurbishment, or disassemble and reuse any
suitable parts. Dispose of the remainder in
ordinary waste.
lSmall parts: reuse any suitable parts, dispose
of the remainder in ordinary waste.
lMetals: can be sold if kept separate from
general waste.
lTyres: keep separate and dispose of to
specialist contractor.
lPackaging: compact as much as possible and
dispose of in ordinary waste.
lAsbestos-containing: keep separate and
dispose of to specialist contractor.
lOily and fuel wastes (e.g. rags, used spill kit
material): keep separate and dispose of to
specialist contractor.
lAir filters: keep separate and dispose of to
specialist contractor.
lRubber/plastics: dispose of in ordinary waste.
lHoses: dispose of in ordinary waste.
lBatteries: keep separate and dispose of to
specialist contractor.
lAirbags - explosives: keep separate and
dispose of to specialist contractor.
lElectrical components: send back to supplier
for refurbishment, or disassemble and reuse
any suitable parts. Dispose of the remainder in
ordinary waste.
lElectronic components: send back to supplier
for refurbishment, or disassemble and reuse
any suitable parts. Dispose of the remainder in
ordinary waste.
lCatalysts: can be sold if kept separate from
general waste
lUsed spill-absorbing material: keep separate
and dispose of to specialist contractor.
lOffice waste: recycle paper and toner and ink
cartridges, dispose of the remainder in ordinary
waste.
Page 65 of 1529

GENERAL DATA
04-2
Lubrication
Type Wet sump, pressure fed
Pump type Eccentric rotor, crankshaft driven integral with stiffener plate.
Filter type:
⇒ Primary Centrifuge filter
⇒ Secondary Disposable canister with full flow by-pass
Pressure at idle (Cold) 3.0 bar (43.5 lbf.in
2)
Pressure at 3500 rev/min (Hot) 1.5-3.0 bar (21.75-43.5 lbf.in
2)
Relief valve opening pressure 4.0 bar (58 lbf.in
2)
Low oil pressure switch opening pressure 0.2-0.6 bar (3.0-8.8 lbf.in
2)
Crankshaft
Main journal diameter 61.9875-62.0125 mm (2.4404-2.4414 in)
Crankpin journal diameter 53.99-54.01 mm (2.125-2.131 in)
End float 0.020 - 0.250 mm (0.0008 - 0.0098 in)
Main bearings
Quantity 6 (5 main, 1 thrust)
Pistons
Type Graphite compound skirt with combustion chamber in crown
Clearance in cylinder bore.
Measured at bottom of skirt, 90° to gudgeon pin0.172-0.206 mm (0.007-0.008 in)
Diameter
(Measured at right angles to gudgeon pin and 40.0 mm
(1.5 in) from bottom of skirt)84.270-85.254 mm (3.321-3.361 in)
Gudgeon pins Fully floating, offset towards piston thrust side
Piston rings
Type: 2 compression, 1 oil control
⇒ Upper compression ring Barrel edge, chrome plated
⇒ Lower compression ring Taper faced
⇒ Oil control ring Bevelled ring with spring
New ring to groove clearance:
⇒ Upper compression Not measured
⇒ Lower compression 0.050-0.082 mm (0.002-0.003 in)
⇒ Oil control 0.050-0.082 mm (0.002-0.003 in)
Piston ring fitted gap in cylinder bore:
⇒ Upper compression 0.30-0.45 mm (0.0118-0.0177 in)
⇒ Lower compression 0.40-0.60 mm (0.0157-0.0236 in)
⇒ Oil control 0.25-0.40 mm (0.0098-0.0157 in)
Camshaft
Bearings 6
Drive Duplex chain
End float 0.06-0.16 mm (0.002-0.006 in)
Tappets
Type Hydraulic lash adjusters with followers
Page 68 of 1529

GENERAL DATA
04-5
Idle speed:
⇒ All loads off 660 ± 50 rev/min
⇒ Base idle speed Non-adjustable
⇒ Idle air control (IAC) valve position Checked via TestBook
CO at idle:
⇒ Catalyst vehicles 0.5 %
⇒ Non-catalyst vehicles 0.5 - 1.0 %
Valve timing
Inlet valves:
⇒ Opens 28° BTDC
⇒ Closes 77° ABDC
Exhaust valves:
⇒ Opens 66° BBDC
⇒ Closes 39° ATDC
Fuel grade:
⇒ High compression catalyst vehicles 95 RON minimum unleaded
⇒ Low compression catalyst vehicles 91 RON minimum unleaded
⇒Non-catalyst vehicles 97 RON leaded
Lubrication
Type Wet sump, pressure fed
Pump type Crankshaft driven eccentric rotor
Oil filter Disposable canister with full flow by-pass
Pressure at idle - minimum 0.7 bar (10 lbf.in
2)
Pressure at 2000 rev/min (hot) 3.4 bar (50 lbf.in
2)
Relief valve opening pressure 3.4 bar (50 lbf.in
2)
Low oil pressure switch opening pressure 0.24-0.41 bar (3.5-6.0 lbf.in
2)
Crankshaft
Main journal diameter 63.487 - 63.500 mm (2.4995 - 2.520 in)
Crankpin journal diameter 55.500 - 55.513 mm (2.20 - 2.22 in)
End float 0.08 - 0.26 mm (0.003 - 0.010 in)
Maximum ovality 0.040 mm (0.002 in)
Main bearings
Quantity 5
Material Glacier Vandervell / AS 15
Diametrical clearance 0.015 - 0.016 mm (0.00059 - 0.00063 in)
Connecting Rods
Type Horizontally split big-end, plain small end
Distance between centres 155.120 - 155.220 mm (6.1071 - 6.1110 in)
Big-end bearings
Quantity 8
Material Glacier Vandervell GPL 2120/AS 124A
Diametrical clearance 0.015 - 0.016 mm (0.00059 - 0.00063 in)
End float 0.15 - 0.35 mm (0.0006 - 0.0138 in)
Page 92 of 1529

TORQUE WRENCH SETTINGS
06-1
TORQUE WRE NCH SETTINGS
Maintenance
TORQUE DESCRIPTION METRIC IMPERIAL
Wheel nuts 140 Nm (103 lbf.ft)
V8 oil drain plug 33 Nm (24 lbf.ft)
Td5 oil drain plug 23 Nm (17 lbf.ft)
Oil filter element, tighten two thirds of a turn by hand or to - 17 Nm (13 lbf.ft)
Manual gearbox oil drain plug 50 Nm (37 lbf.ft)
Manual gearbox oil filler/level plug 30 Nm (22 lbf.ft)
Automatic gearbox oil drain plug 15 Nm (11 lbf.ft)
Automatic gearbox oil drain plug 30 Nm (22 lbf.ft)
Transfer gearbox oil drain plug 30 Nm (22 lbf.ft)
Transfer gearbox oil filler/level plug 25 Nm (18 lbf.ft)
Axle oil drain plug 64 Nm (47 lbf.ft)
Axle oil filler/level plug 10 Nm (7 lbf.ft)
Page 93 of 1529

TORQUE WRENCH SETTINGS
06-2
Engine Td5
TORQUE DESCRIPTION METRIC IMPERIAL
ACE pump bolts25 Nm (18 lbf.ft)
A/C compressor bolts 25 Nm (18 lbf.ft)
Alternator support bracket to cylinder head bolts 25 Nm (18 lbf.ft)
Alternator/vacuum pump oil feed pipe union 10 Nm (7 lbf.ft)
Camshaft cover to camshaft carrier bolts 10 Nm (7 lbf.ft)
Camshaft sprocket to camshaft bolts 37 Nm (27 lbf.ft)
Centrifuge cover bolts 10 Nm (7 lbf.ft)
Centrifuge oil drain pipe to sump bolts (or nuts) 10 Nm (7 lbf.ft)
Centrifuge to oil drain pipe bolts 10 Nm (7 lbf.ft)
Centrifuge to oil cooler housing bolts 25 Nm (18 lbf.ft)
CKP sensor bolt10 Nm (7 lbf.ft)
Coolant pipe bolt50 Nm (37 lbf.ft)
Connecting rod bolts, then a further 80°20 Nm (15 lbf.ft)
Crankshaft pulley bolt 460 Nm (340 lbf.ft)
Crankshaft pulley TV damper bolts 80 Nm (59 lbf.ft)
Crankshaft rear oil seal housing bolts 10 Nm (7 lbf.ft)
Cylinder head bolts initial tighten 30 Nm (22 lbf.ft)
Cylinder head bolts final tighten, then a further 90°, then a further 180° and finally a
further 45°65 Nm (48 lbf.ft)
Dipstick tube to camshaft carrier bolt 10 Nm (7 lbf.ft)
Drive plate (automatic transmission) to crankshaft bolts 115 Nm (85 lbf.ft)
EGR pipe clamp to cylinder head bolt - if fitted 25 Nm (18 lbf.ft)
EGR pipe Allen screws 10 Nm (7 lbf.ft)
Engine mounting (front) to cylinder block bolts 48 Nm (35 lbf.ft)
Engine mounting (front) to chassis nuts 85 Nm (63 lbf.ft)
Engine mounting bracket (rear, LH & RH) to gearbox bolts 85 Nm (63 lbf.ft)
Engine mounting bracket (rear, LH & RH) nuts 45 Nm (33 lbf.ft)
Flywheel to crankshaft (manual transmission) bolts, then a further 90°40 Nm (30 lbf.ft)
Front crossmember bolts 26 Nm (20 lbf.ft)
Fuel connector block bolts 25 Nm (18 lbf.ft)
Fuel cooler to inlet manifold bolts 25 Nm (18 lbf.ft)
Gearbox housing to engine bolts 50 Nm (37 lbf.ft)
Heater pipe to cylinder head bolts 25 Nm (18 lbf.ft)
Main bearing cap bolts then a further 90°33 Nm (24 lbf.ft)
Oil cooler housing to cylinder block bolts 25 Nm (18 lbf.ft)
Oil cooler pipe clip bolts 10 Nm (7 lbf.ft)
Oil filter adaptor housing to oil cooler housing bolts 25 Nm (18 lbf.ft)
Oil pick-up strainer Torx screws + 10 Nm (7 lbf.ft)
Oil pressure switch 15 Nm (11 lbf.ft)
Oil pump drive sprocket bolt + 25 Nm (18 lbf.ft)
Oil pump pressure relief valve plug + 25 Nm (18 lbf.ft)
Oil pump and stiffener assembly to cylinder block bolts 13 Nm (10 lbf.ft)
Oil sump to cylinder block bolts 25 Nm (18 lbf.ft)
Oil sump to gearbox bell housing bolts 13 Nm (10 lbf.ft)
PAS pump bracket bolts 27 Nm (20 lbf.ft)
PAS pump pulley bolts 27 Nm (20 lbf.ft)
Rocker arm adjusting screw locknuts 16 Nm (12 lbf.ft)