wheel LAND ROVER FREELANDER 2001 Workshop Manual

RESTRAINT SYSTEMS
REPAIRS 75-13
Air bag - steering wheel
$% 76.74.01
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing an airbag module, do not lean
directly over it.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove 2 Torx bolts securing airbag module to
steering wheel.
3.Release airbag module from steering wheel.
CAUTION: Do not allow the airbag module
to hang by the airbag harness.
4.Disconnect SRS connector from air bag
module.
5.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.Refit
1.Position airbag module and fit connector with
harness pointing upwards.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag module to steering wheel and tighten
Torx bolts to 9 Nm (7 lbf.ft).
3.Connect battery leads, earth lead last.

RESTRAINT SYSTEMS
REPAIRS 75-19
Rotary coupler - (SRS) air bag system
$% 76.74.20
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
CAUTION: Before disconnecting any part of
the steering linkage, ensure the road wheels
are positioned straight ahead and the
steering wheel is prevented from turning.
Unrestricted turning of the steering wheel
will damage the SRS rotary coupler.
2.Remove steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
CAUTION: Use adhesive tape to prevent
rotation of the rotary coupler once the
steering wheel is removed.
3.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
4.Disconnect 2 multiplugs from rotary coupler.
5.Remove 4 screws and remove rotary coupler.
CAUTION: Do not dismantle the rotary
coupler, it has no serviceable parts and
must be replaced as a complete assembly.Refit
1.Ensure the rotary coupler is installed in its
centred position. To obtain centre position,
rotate coupler gently clockwise and
anticlockwise until the white segment appears
on the indicator wheel.
CAUTION: Ensure front road wheels are in
the straight ahead position.
2.Fit rotary coupler and secure with screws.
3.Connect multiplugs to rotary coupler.
4.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
5.Fit steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
6.Connect battery leads, earth lead last.

RESTRAINT SYSTEMS
75-20 REPAIRS
Airbag module - steering wheel -
deployment - off vehicle
$% 76.74.16
These guidelines are written to aid authorised
personnel to carry out the safe disposal of airbag
modules when removed from the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Remove airbag module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
3.Check condition of deployment tool LRT-86-
003 and associated flyleads.
4.Position toolLRT-86–007–02 in vice, ensuring
that vice jaws grip tool above bottom flange to
prevent possibility of tool being forced upwards
from vice. Tighten vice.
5.Secure airbag module to tool LRT-86–007–02
using both fixings LRT-86–007–05.
6.Ensure airbag module mounting brackets are
secure.
WARNING: Ensure the deployment tool is
not connected to the battery.7.Connect deployment tool flylead LRT-86–003–
08 to driver airbag module.
8.Connect deployment tool flylead LRT-86–003–
08 to deployment tool LRT-86–003.
9.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the airbag
module.

RESTRAINT SYSTEMS
REPAIRS 75-21
10.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool flylead LRT-86–
003–08 from driver airbag module.
12.Using gloves and face mask, remove airbag
module from tool LRT-86–007–02, place airbag
module in plastic bag and seal bag.
13.Wipe down tool with damp cloth.
14.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.
Airbag module - steering wheel -
deployment - in-vehicle
$% 76.74.15
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of airbag modules when still fitted to the
vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment tool LRT-86–
003and associated flyleads.
3.Remove steering column nacelle.
4.Disconnect SRS harness connector from back
of rotary coupler.
WARNING: Ensure airbag module is secure
within steering wheel.
WARNING: Ensure the deployment tool is
not connected to the battery.

RESTRAINT SYSTEMS
75-22 REPAIRS
5.Connect deployment tool flylead LRT-86–003–
01 to back of rotary coupler.
6.Connect deployment tool flylead LRT-86–003–
01 to deployment tool LRT-86–003.
7.Connect tool LRT-86–003 to battery.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
8.Press deployment tool operating button to
deploy airbag module.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.9.Disconnect deployment tool flylead LRT-86–
003–01 from back of rotary coupler.
10.Using gloves and face mask, remove airbag
module from steering wheel.

+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
11.Place airbag module in plastic bag and seal
bag.
12.Transport deployed airbag module to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
13.DO NOT re-use or salvage any parts of the
SRS system including steering wheel or
steering column.

DOORS
REPAIRS 76-1-5
Door - tail assembly - remove for access
& refit
$% 76.28.19.99
Remove
1.Remove spare wheel from taildoor.
2.Remove RH rear quarter lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
3.Release and disconnect 3 multiplugs and rear
washer tube from lower 'E' post.
4.Remove 2 bolts from tail door check strap,
release strap and position aside.5.Release door harness sheath from 'E' post and
pull harness through 'E' post.
6.Mark position of hinges.
7.Support weight of tail door.
8.Remove 6 bolts securing tail door hinges to
body and with assistance, remove tail door.
Refit
1.With assistance position door. Fit securing
bolts but do not tighten at this stage.
2.Position check strap and secure with bolts.
3.Align hinges and tighten bolts to 30 Nm (22
lbf.ft).
4.Feed door harness through 'E' post and secure
harness sheath.
5.Connect and secure multiplugs and rear
washer tube at 'E' post.
6.Fit rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
7.Fit spare wheel to tail door.

EXTERIOR FITTINGS
REPAIRS 76-2-1
EXTERIOR FITTINGS REPAIRS
Wing - front
$% 76.10.24
Remove
1.Remove front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
2.Remove lower sill finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
3.Remove 4 bolts securing rear of front wing.
4.Release wheel arch liner from rear of front
wing.5.Remove 2 bolts securing wing bracket to 'A'
post.
6.Remove 4 bolts securing top of wing.
7.Remove bolt securing front of wing to bracket
on body.
8.Remove screw securing wheelarch liner to
under side of wing.
9.Release wing from body and disconnect
multiplug from repeater lamp.
10.Remove front wing from body.
11.Remove side repeater lamp from front wing.

EXTERIOR FITTINGS
76-2-2 REPAIRS
Refit
1.Fit side repeater lamp to front wing.
2.Position front wing to body.
3.Connect repeater lamp multiplug.
4.Align front wing to body.
5.Fit bolts securing rear wing to 'A' post, top of
wing and front of wing, but do not tighten at this
stage.
6.Align wing and tighten bolts in sequence shown
to 5 Nm (3.5 lbf.ft).
7.Align wheel arch liner to rear of wing.
8.Fit screw securing wheel arch liner to under
side of wing.
9.Fit lower sill finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
10.Fit front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
Liner - front wheel arch
$% 76.10.48
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
4.Remove 3 screws securing wheel arch liner to
wing and bumper.
5.Remove 8 retaining studs securing wheel arch
liner to inner wing.
6.Release and remove wheel arch liner.
Refit
1.Fit wheel arch liner.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stand and lower vehicle.

EXTERIOR FITTINGS
REPAIRS 76-2-3
Liner - rear wheel arch
$% 76.10.49
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel(s).
3.Remove rear mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
4.Remove screw securing mud flap bracket to
bumper and remove bracket.
5.Remove 2 scrivets securing wheel arch liner to
wing.
6.Remove 3 screws securing wheel arch liner to
wing and bumper.
7.Remove 5 retaining studs securing wheel arch
liner to inner wing.
8.Release and remove wheel arch liner.Refit
1.Position wheel arch liner to inner wing.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit scrivets securing wheel arch liner to wing.
5.Position mud flap bracket to bumper and
secure with screw.
6.Fit rear mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
7.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
8.Remove stands and lower vehicle.

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.