torque LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 759 of 969
F41519
Fulcrum
Length
SST
F41613
Fulcrum
Length
SST
F41496
- POWER STEERINGRACK & PINION POWER STEERING GEAR ASSY
51-37
2612 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
58. INSTALL STEERING LEFT TURN PRESSURE TUBE
(a) Coat 2 new O-rings with power steering fluid and install
them to the steering left turn pressure tube.
(b) Using SST, install the steering left turn pressure tube to
the rack & pinion power steering gear assy.
SST 09023-38201
Torque: 11.5 NVm (117 kgfVcm, 8 ftVlbf)
HINT:
Use a torque wrench with a fulcrum length of 345 mm
(9.84 in.).
This torque value is effective in the case that SST is paral-
lel to a torque wrench.
59. INSTALL STEERING RIGHT TURN PRESSURE TUBE
(a) Coat 2 new O-rings with power steering fluid and install
them to the steering right turn pressure tube.
(b) Using SST, install the steering right turn pressure tube to
the rack & pinion power steering gear assy.
SST 09023-38201
Torque: 11.5 NVm (117 kgfVcm, 8 ftVlbf)
HINT:
Use a torque wrench with a fulcrum length of 345 mm
(11.81 in.).
This torque value is effective in the case that SST is paral-
lel to a torque wrench.
60. INSTALL POWER STEERING RACK HOUSING HEAT INSULATOR
(a) Install the power steering rack housing heat insulator.
HINT:
Install nut when installing the return clamp.
61. INSTALL RACK & PINION POWER STEERING GEAR
ASSY
(a) Install the rack & pinion power steering gear assy with the
2 bolts and 2 nuts.
Torque: 70 NVm (714 kgfVcm, 52 ftVlbf)
Page 760 of 969
F41568
F41587
Fulcrum
Length
SST
F41586
Fulcrum
Length
SST
F41602
51-38
- POWER STEERINGRACK & PINION POWER STEERING GEAR ASSY
2613 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Connect the tube clamp with the bolt.
Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)
62. CONNECT PRESSURE FEED TUBE ASSY
(a) Using SST, connect the pressure feed tube assy to the
rack & pinion power steering gear assy.
SST 09023-12701
Torque: 22.5 NVm (229 kgfVcm, 17 ftVlbf)
HINT:
Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).
This torque value is effective in the case that SST is paral-
lel to a torque wrench.
(b) Using SST, connect the return tube assy to the rack & pin-
ion power steering gear assy.
SST 09023-12701
Torque: 22.5 NVm (229 kgfVcm, 17 ftVlbf)
HINT:
Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).
This torque value is effective in the case that SST is paral-
lel to a torque wrench.
(c) Install the return tube assy clamp with the nut.
Torque: 9.8 NVm (100 kgfVcm, 87 in.Vlbf)
Page 761 of 969
F41523
F41570
F41595
Matchmarks
C92274
- POWER STEERINGRACK & PINION POWER STEERING GEAR ASSY
51-39
2614 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
63. INSTALL FRONT STABILIZER BRACKET NO.1 LH
(a) Install the front stabilizer bracket No. 1 LH with the 2 bolts.
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
64. INSTALL FRONT STABILIZER BRACKET NO.1 RH
HINT:
Remove the RH side by the same procedures with LH side.
65. CONNECT FRONT STABILIZER LINK ASSY LH
(a) Connect the front stabilizer link assy LH to the shock ab-
sorber assy front LH with the nut.
Torque: 74 NVm (755 kgfVcm, 55 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
66. CONNECT FRONT STABILIZER LINK ASSY RH
HINT:
Connect the RH side by the same procedures with LH side.
67. CONNECT STEERING INTERMEDIATE SHAFT
SUB-ASSY
(a) Align the matchmarks on the steering intermediate shaft
sub-assy and rack & pinion power steering gear assy.
(b) Install the bolt.
Torque: 35.3 NVm (360 kgfVcm, 26 ftVlbf)
(c) Tighten the bolt.
Torque: 35.3 NVm (360 kgfVcm, 26 ftVlbf)
(d) Install the steering column hole cover No.2 to the steering
hole cover No.1.
(e) Connect the clamp to the steering column hole cover
No.1 and tighten the bolt.
Page 762 of 969
51-40
- POWER STEERINGRACK & PINION POWER STEERING GEAR ASSY
2615 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
68. CONNECT TIE ROD ASSY LH
(a) Connect the tie rod assy LH with the nut.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for a new cotter pin are not aligned, tighten the nut further up 60.
69. CONNECT TIE ROD ASSY RH
HINT:
Install the RH side by the same procedures with LH side.
70. INSTALL FRONT WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
71. BLEED POWER STEERING FLUID (See page 51-3)
72. CHECK POWERSTEERING FLUID LEAKAGE
73. INSTALL SPIRAL CABLE SUB-ASSY
(See page 50-8)
74. CENTER SPIRAL CABLE(See page 50-8)
75. INSTALL STEERING WHEEL ASSY
(See page 50-8)
76. INSTALL HORN BUTTON ASSY
(See page 60-22)
77. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT(See page 26-5)
78. INSPECT STEERING WHEEL CENTER POINT
79. INSPECT SRS WARNING LIGHT(See page 05-826)
Page 764 of 969
2704V-06
C92643
Rear Suspension Member
Sub-Assy
Rear Suspension Support
No. 1 Cover LH
Collar
Suspension Support
Spring Bumper
Coil Spring
Lower Insulator Rear Suspension
Arm Assy No. 2 LH
Rear Suspension
Arm Assy No. 1 LH
Strut Rod Assy Rear
Bracket
Bushing
Shock Absorber
Assy Rear LH Rear Stabilizer
Link Assy LH Stabilizer Bar Rear Parking Brake Cable
NVm (kgfVcm, ftVlbf) : Specified torque
49 (500, 36)
39 (400, 29)
55 (561, 41)
100 (1,020, 74)
100 (1,020, 74)
113 (1,150, 83)
39 (400, 29)
19 (195, 14)
5.4 (55, 48 in.Vlbf)
255 (2,600, 188)
113 (1,150, 83)
100 (1,020, 74)
100 (1,020, 74)
55 (561, 41)
38 (387, 28)
RH Side:
w/TEMS:
19 (195, 14)
Non-reusable partw/o TEMS:5.4 (55, 48 in.Vlbf)
27-2
- REAR SUSPENSIONREAR SUSPENSION
2384 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR SUSPENSION
COMPONENTS
Page 765 of 969
2704P-06
SA3213
A
DB
Front
C
C91810
C91811
- REAR SUSPENSIONREAR WHEEL ALIGNMENT
27-3
2385 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR WHEEL ALIGNMENT
ADJUSTMENT
1. INSPECT TIRE (See page 28-1)
2. MEASURE VEHICLE HEIGHT (See page 26-5)
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle height to the specified value.
3. INSPECT TOE-IN
Toe-in:
Toe-in
(total)A + B: 0°22' ± 11' (0.4° ± 0.2°)
C - D: 4 ± 2 mm (0.16 ± 0.08 in.)
If the toe-in is not within the specified value, inspect and re-
place the suspension parts if necessary.
4. ADJUST TOE-IN
(a) Measure the lengths of the right and left No. 2 lower sus-
pension arms.
No. 2 lower suspension arm length difference:
1.0 mm (0.039 in.) or less
If the left-right difference is larger than 1.0 mm (0.039 in.), ad-
just it by following the procedures below.
(b) Loosen the lock nuts.
(c) Turn the right and left adjusting tube by an equal amount
to adjust toe-in.
HINT:
Try to adjust the toe-in to the center value.
One turn of the each adjusting tube will adjust the toe-in
by approximately 67' (112', 10.8 mm, 0.425 in.).
(d) Torque the lock nut.
Torque: 56 NVm (570 kgfVcm, 41 ftVlbf)
5. INSPECT CAMBER
Camber
Right-left error-1°23' ± 45' (-1.38° ± 0.75°)
45' (0.75°) or less
HINT:
Camber is not adjustable. If the measurement is not within the specification, inspect the suspension parts
for damaged and/or worn-out parts and replace them if necessary.
Page 769 of 969
C93768
5
5 Lower Bracket
Suspension supportOutside Front
F02773
C92184
C66634
F41030
A
B
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
27-7
2389 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Align the suspension support with the shock absorber
lower bracket, as shown in the illustration.
HINT:
Set the suspension support so that the ribbed part of the sus-
pension support faces out side.
(f) Install the collar to the piston rod.
(g) Temporarily install a new nut.
(h) Remove the SST.
SST 09727-30021
HINT:
After removing SST, recheck the direction of the suspension
support.
20. INSTALL REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Install the shock absorber with the coil spring and 3 nuts.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Install the shock absorber with the coil spring, 2 bolts and
nuts.
Torque: 255 NVm (2,600 kgfVcm, 188 ftVlbf)
HINT:
Keep the bolt fixed while tightening the nut.
(c) Install the flexible hose and ABS speed sensor wire har-
ness with the 2 bolts.
Torque:
A: Flexible hose: 19 NVm (194 kgfVcm, 14 ftVlbf)
B: ABS speed sensor wire harness:
5.5 NVm (56 kgfVcm, 49 inVlbf)
Page 770 of 969
C92644
w/o TEMS
w/ TEMSSST
C66631
27-8
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2390 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) w/o TEMS:
Tighten the nut in the center of suspension support.
(e) w/ TEMS:
Tighten the nut in the center of suspension support.
SST 09817-33190
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
HINT:
If the shock absorber has not been disassembled, it is neces-
sary to tighten the nut.
21. INSTALL REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
22. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
23. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the stabilizer bar link to the shock absorber with the
nut.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
24. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
25. INSPECT REAR WHEEL ALIGNMENT (See page 27-3)
Page 773 of 969
B53742
B53744
B53744
B53747
38 mm (1.5 in.)
B53748
Front
- REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
27-1 1
2393 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
10. REMOVE REAR SUSPENSION MEMBER SUB-ASSY
(a) Support the rear suspension member with a jack.
(b) Remove the 4 nuts, 2 bolts and 4 retainers from the rear
suspension member.
11. REMOVE REAR SUSPENSION ARM ASSY NO.1 LH
(a) Lower the rear suspension member.
(b) Remove the bolt, nut and lower suspension arm No. 1.
12. INSTALL REAR SUSPENSION ARM ASSY NO.1 LH
(a) Install the lower suspension No. 1 with the bolt, nut and
temporarily tighten the bolt.
(b) Set suspension arm in the position shown in the illustra-
tion and fully tighten the bolt.
Torque: 100 NVm (1,020 kgfVcm, 74 ftVlbf)
HINT:
Install the lower suspension No. 1 so that the bracket leans to-
ward the front of the vehicle, as shown in illustration.
Page 774 of 969
B53742
B53736
B53735
27-12
- REAR SUSPENSIONREAR SUSPENSION ARM ASSY NO.1 LH
2394 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
13. INSTALL REAR SUSPENSION MEMBER SUB-ASSY
(a) Support the rear suspension member with a jack.
(b) Install the rear suspension member with the 4 nuts, 2 bolts
and 4 retainers.
Torque:
A, B: 55 NVm (561 kgfVcm, 41 ftVlbf)
C: 38 NVm (387 kgfVcm, 28 ftVlbf)
14. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.1 LH
(a) Connect the rear suspension arm No. 1 (outer side) to the
rear axle carrier with the bolt and nut, and temporarily
tighten the bolt and nut.
HINT:
Insert the bolt from the front side of the vehicle and temporarily
install the bolt.
15. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 RH
HINT:
Temporarily tighten the RH side by the procedures with the LH side.
16. TEMPORARILY TIGHTEN REAR SUSPENSION ARM
ASSY NO.2 LH
(a) Connect the rear suspension arm No. 2 (outer side) to the
rear axle carrier with the bolt and nut, and temporarily
tighten the bolt.
HINT:
Insert the bolt from the rear side of the vehicle and temporarily
install the bolt.
17. TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO.2 RH
HINT:
Temporarily tighten the RH side by the procedures with the LH side.
18. CONNECT HEIGHT CONTROL SENSOR SUB-ASSY REAR RH (See page 65-33)
19. TEMPORARILY TIGHTEN STRUT ROD ASSY REAR (See page 27-18)