LEXUS ES300 2005 Repair Manual

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 5 of 9
12. Install the rear seat center belt assembly RH.
A. Check the degree of tilt when the ELR begins to lock.
Check that the belt does NOT lock at less then 15
of tilt in any direction
but locks at over 45
of tilt when gently moving the installed retractor.
Unlock
Lock455
B. Install the retractor of the rear seat center belt assembly RH and torque the bolt.
Torque: 42 Nm (420 kgfcm, 31 ftlbf)
C. Check the ELR lock.
Check that the belt locks when pulled out quickly.
D. Check the fastening function for the child restraint system.
NOTE:
Check should be done with the assembly installed.
a. Check that the belt cannot be pulled out any more but can be rewound after
being pulled out.
b. Check that the belt can be pulled out and rewound after being fully rewound.
Repair
Procedure
(Continued)

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 6 of 9
E. Install the floor anchor of the rear seat center belt assembly RH with the bolt
facing the arrow mark on the plate toward the front of the vehicle.
Torque: 42 Nm (420 kgfcm, 31 ftlbf)
NOTE:
Ensure that the anchor does NOT run into any protrusions on the floor panel.
FrontProtrusion
Protrusion
F. Check the ELR lock.
Check that the belt locks when pulled out quickly.
13. Remove the rear seat center belt assembly LH.
Remove the bolt and remove the rear seat center belt assembly LH.
Repair
Procedure
(Continued)

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 7 of 9
14. Install the rear seat center belt assembly LH.
A. Check the degree of tilt when the ELR begins to lock.
Check that the belt does NOT lock at less then 15
of tilt in any direction
but locks at over 45
of tilt when gently moving the installed retractor.
Unlock
Lock455
B. Install the retractor of the rear seat center belt assembly LH and torque the bolt.
Torque: 42 Nm (420 kgfcm, 31 ftlbf)
C. Check the ELR lock.
Check that the belt locks when pulled out quickly.
D. Check the fastening function for the child restraint system.
NOTE:
Check should be done with the assembly installed.
a. Check that the belt cannot be pulled out any more but can be rewound after
being pulled out.
b. Check that the belt can be pulled out and rewound after being fully rewound.
Repair
Procedure
(Continued)

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 8 of 9
E. Install the floor anchor of the rear seat center belt assembly LH with the bolt
facing the arrow mark on the plate toward the front of the vehicle.
Torque: 42 Nm (420 kgfcm, 31 ftlbf)
NOTE:
Ensure that the anchor does NOT run into any protrusions on the floor panel.
FrontProtrusion
Protrusion
F. Check the ELR lock.
Check that the belt locks when pulled out quickly.
15. Install the package tray trim panel assembly.
A.Without Sun Shade:
Engage the 6 claws and 2 clips to install the package tray trim panel assembly.
: Claw
: Clip
Repair
Procedure
(Continued)

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 9 of 9
B.With Sun Shade:
Engage the 2 clips to install the package tray trim panel assembly.
: Clip
16. Reinstall the seat cushions in the reverse order of removal.
17. Dispose of the old seat belt appropriately. For proper disposal procedures, refer to
TIS, 2005 model year ES 330 Repair Manual:
Seat Belt: Rear Seat Belt: Disposal.
Repair
Procedure
(Continued)

Lexus Supports ASE CertificationPage 1 of 1
Title:
CENTER CONSOLE
LATCH IMPROVEMENT
Models:
'02 ± '05 ES 300 & ES 330
Technical Service
Information Bulletin
December 22, 2004
BO012-04
For improved durability, the center console door lock opener for ES 300 and ES 330
vehicles are now made from metal, instead of the previous plastic material. This improved
lock is available as a service part and will not require replacement of the entire
console lid.
2002 ± 2005 model year ES 300 and ES 330 vehicles produced BEFORE the
Production Change Effective VINs shown below.
PLANTPRODUCTION CHANGE EFFECTIVE VIN
TsutsumiJTHBA30G#50024455
KantoJTHBA30G#55077938
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
58908±3205058908±32020Lock Assembly, Console
Compartment Door1
OP CODEDESCRIPTIONTIMEOFPT1T2
BD4024Replace Center Console Lock0.258908±320506212
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in
effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
BODY
Introduction
Applicable
Vehicles
Production
Change
Information
Parts
Information
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 1
Title:
SEAT COVER REPLACEMENT FOR SIDE
AIRBAG EQUIPPED VEHICLES
Models:
'97 ± '06 All Lexus Models
Technical Service
Information Bulletin
November 10, 2005
BO012-05
TSIB UPDATE NOTICE:
The information contained in this TSIB supercedes TSIB No. BO004-98.
TSIB No. BO004-98 is now obsolete and should be discarded.
Beginning in 1997, Lexus introduced side airbags for the LS 400. Starting with 1998,
all Lexus vehicles are equipped with side airbags as standard equipment.
Lexus does NOT recommend replacement of original seat covers* with non-Lexus leather
or other seat cover materials due to the following:
Seat covers NOT recommended by Lexus may affect side airbag performance, in
general or in part, during an accident.
Modifications that negatively affect side airbag performance can result in severe
occupant injuries.
Seat covers are an integral part of this safety system. Replacing original seat covers*
with non-Lexus leather or other seat cover materials may compromise the
effectiveness of this safety system.
The design of the seat is complex, integrating safety and strength with comfort
and luxury.
*NOTE:
Lexus original seat covers that were NOT designed for side airbag equipped seats
cannot be used due to the effect on proper airbag performance.
Lexus strongly discourages modifying original equipment seats that have
side airbags.
Additionally, Lexus strongly advises against the installation or use of aftermarket
seat covers, which could impair the performance of the side airbags in the event of
an accident.
All 1997 ± 2006 model year Lexus vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
BODY
Introduction
Applicable
Vehicles
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 4
Title:
M.I.L. ON" DTC P0031, P0051, P2238,
AND/OR P2241
Models:
'04 ± '05 ES 330
Technical Service
Information Bulletin
February 16, 2005
EG003-05
Under certain driving conditions, some 2004 and 2005 model year ES 330 vehicles may
exhibit a M.I.L. ªONº with at least one of the following DTCs:
P0031 (Oxygen Sensor Heater Control Circuit Low [Bank 1, Sensor 1])
P0051 (Oxygen Sensor Heater Control Circuit Low [Bank 2, Sensor 1])
P2238 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor)
[Bank 1, Sensor 1])
P2241 (Oxygen Sensor Pumping Current Circuit Low (for A/F Sensor)
[Bank 2, Sensor 1])
The A/F sensor manufacturing process and the Engine Control Module (ECM)
(SAE term: Powertrain Control Module/PCM) logic have been modified to improve
these conditions.
NOTE:
Version 12.01a or later Diagnostic Tester software is required to perform
this procedure.
Before proceeding, verify the ECM (PCM) calibration has NOT been updated
by checking for the Authorized Modifications Label (shown in step 2 of the
Repair Procedure).
2004 model year ES 330 vehicles.
2005 model year ES 330 vehicles produced BEFORE the Production Change
Effective VIN shown below.
MODELPRODUCTION CHANGE EFFECTIVE VIN
2005 ES 330JTHBA30G*55086805
OP CODEDESCRIPTIONTIMEOFPT1T2
EG4029Recalibrate ECM (PCM) Engine,
R & R Both A/F Sensors1.6
89661±33A40
89661±33A41
89661±33B30
8A99
Applicable Warranty*:
This repair is covered under the Lexus Federal Emissions Warranty. This warranty is
in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
ENGINE
Introduction
Applicable
Vehicles
Production
Change
Information
Warranty
Information

M.I.L. ªONº DTC P0031, P0051, P2238, AND/OR P2241 ± EG003-05 February 16, 2005
Page 2 of 4
PREVIOUS PART NUMBERCURRENT PART NUMBERPART NAMEQTY
89467±33110SameSensor, Air Fuel Ratio, Rear
(Bank 1)1
89467±33100SameSensor, Air Fuel Ratio, Front
(Bank 2)1
N/A00451±00001±LBLAuthorized Modifications Label1
NOTE:
Authorized Modification Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through Dealer Daily Dealer Support Materials System or by
calling the MDC at 1±800±622±2033.
SPECIAL SERVICE TOOLS (SSTs)PART NUMBERQUANTITY
Lexus Diagnostic Tester Kit*010012701
12 Megabyte Diagnostic Tester Program Card
with version 12.01a Software (or later)*01002593-0051
* Essential SSTs.
NOTE:
Additional Diagnostic Tester Kits, Program Cards, or other SSTs may be ordered by
calling SPX/OTC at 1-800-933-8335.
ENGINEECM (CPU)PREVIOUS CALIBRATION IDNEW CALIBRATION ID
3MZ±FEMain
33350000
33350100
33360000
33360100
Sub5333400053340000
NOTE:
Although the calibration description in the Calibration Update Wizard and on the
Diagnostic Tester reads ª04 ES 330,º these calibrations apply to 2004 and 2005
model year ES 330 vehicles produced before the Production Change Effective VIN
shown on page 1 of this TSIB.
2004 model year ES 330 vehicles, which have been flash reprogrammed using the
procedures in this TSIB, will contain upgraded 2005 model year OBD II logic. Refer
to the 2005 model year ES 330 Repair Manual information on the Technical
Information System (TIS) when checking Powertrain Diagnostic Trouble Codes
(DTCs) on 2004 model year vehicles that have been reprogrammed. Parts
Information
Required
SSTs
Calibration
Identification
Chart

M.I.L. ªONº DTC P0031, P0051, P2238, AND/OR P2241 ± EG003-05 February 16, 2005
Page 3 of 4
1. Replace both Bank 1, Sensor 1 and Bank 2, Sensor 1 air fuel ratio sensors.
2. Check for the Authorized Modifications Label affixed to the vehicle in the location
shown in Figure 1. Confirm if ECM (PCM) calibration has been updated. If not the
latest ECM (PCM) calibration Ð go to step 3.
THESE MODIFICATIONS HAVE BEEN APPROVED
AS APPROPRIATE BY EPA AND CARB
DATE:DEALER CODE:
CHANGE AUTHORITY:TSIB EG003±05 33360100, 5334000089661±33A40
Replacement
ECM (PCM)
Part
Number
Calibration
ID(s)
TSIB NumberDate
Completed
Dealer Code
THE FOLLOWING MODIFICATIONS HAVE BEEN MADE:
Figure 1. Location of Authorized Modifications Label on 2004 ES 330
Repair
Procedure