mirror LEXUS SC400 1991 Service Workshop Manual

GENERAL DESCRIPTION
The LEXUS SC400/300 is equipped with an SRS (Supplemental Restraint System\
) such as the driver
airbag and front passenger airbag. Failure to carry out service operations in \
the correct sequence
could cause the SRS to unexpectedly deployed during servicing, possibly leadin\
g to a serious acci-
dent. Further, if a mistake is made in servicing the supplemental restraint system, i\
t is possible the
SRS may fail to operate when required. Before performing servicing (inc\
luding removal or installa-
tion of parts, inspection or replacement), be sure to read the followin\
g items carefully, then follow
the correct procedure described in the repair manual.
1. Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic trouble codes become the most important source of information when troubleshooting. When
troubleshooting the supplemental restraint system, always inspect the diagnostic trouble codes before
disconnecting the battery (See page RS±59).
2. Work must be started after 90 seconds from the time the ignition switch turn\
ed to the LOCK position
and the negative (±) terminal cable is disconnected from the battery. (The supplemental restraint
system is equipped with a back±up power source so that if work is sta\
rted within 90 seconds of
disconnecting the negative (±) terminal cable of the battery, the SRS may be deployed.)
When the negative (±) terminal cable is disconnected from the battery, memory of the clock and audio sys-
tems will be canceled. So before starting work, make a record of the contents memo\
rized by the audio
memory system. When work is finished, reset the audio systems as before and ad\
just the clock. When the
vehicle has power tilt and power telescopic steering, power seat, power outside rear view mirror and power
shoulder belt anchorage, which are all equipped with memory function, it is not \
possible to make a record
of the memory contents. So when the work is finished, it will be necessary\
to explain this fact to the custom-
er, and ask the customer to adjust the features and reset the memory.
To avoid erasing the memory of each memory system, never use a back±up\
power supply from outside
the vehicle.
3. Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front passenger
airbag assembly, front airbag sensors and center airbag sensor assembly should be inspe\
cted (See pages
RS±16 , 28 , 41 and 44).
4. Never use SRS parts from another vehicle. When replacing parts, replace \
them with new parts.
5. Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensors during r\
epairs.
6. Never disassemble and repair the steering wheel pad, front passenger airbag a\
ssembly, front airbag sensors or center airbag sensor assembly in order to reuse it.
7. If the steering wheel pad, front passenger airbag assembly, front airbag sensors or center airbag sensor assembly have been dropped, or if there are cracks, dents or dents or ot\
her defects in the case, bracket
or connector, replace them with new ones.
8. Do not expose the steering wheel pad, front passenger airbag assembly, front airbag sensors and center airbag sensor assembly directly to hot air or flames.
9. Use a volt/ohmmeter with high impedance (10 k
/V minimum) of troubleshooting of the system's electrical
circuit.
10. Information labels are attached to the periphery of the SRS components. \
Follow the instructions on the
notices.
11. After work on the supplemental restraint system is completed, perform the SRS\
warning light check (See page RS±59 ).
12. If the vehicle is equipped with a mobile communication system, refer to \
the precaution in the IN section. RS±2
±
SUPPLEMENTAL RESTRAINT SYSTEM GENERAL DESCRIPTION
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Diag. Code 31Air Flow Meter Circuit
CIRCUIT DESCRIPTION
As shown in the figure at right, when a pillar (Vortex
generating body) is placed in the path of a uniform flow,
vortices called Karman±Vortex are generated down-
stream of the object. Using this principle, a vortex gen-
erator is placed inside the air flow meter. By measuring
the frequency of the vortices generated, the ECU can
determine the volume of air flowing through the air flow
meter. The vortices are detected by their exerting pres-
sure on thin metal foil (mirror) surfaces and a light emit-
ting element and light receptor (LED and photo transis-
tor) positioned opposite the mirror which senses the
vibrations in the mirror optically. The ECU uses these
signals mainly for calculation of the basic injection vol-
ume and the basic ignition advance angle.
If the ECU records diagnostic code º31º, it enters fail safe mode \
(See page TR±22).
TR±88
±
ENGINE TROUBLESHOOTING Circuit Inspection
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Diag. Code 31Air Flow Meter Circuit
CIRCUIT DESCRIPTION
As shown in the figure at right, when a pillar (Vortex
generating body) is placed in the path of a uniform flow,
vortices called Karman±Vortex are generated down-
stream of the object. Using this principle, a vortex gen-
erator is placed inside the air flow meter. By measuring
the frequency of the vortices generated, the ECU can
determine the volume of air flowing through the air flow
meter. The vortices are detected by their exerting pres-
sure on thin metal foil (mirror) surfaces and a light emit-
ting element and light receptor (LED and photo transis-
tor) positioned opposite the mirror which senses the
vibrations in the mirror optically. The ECU uses these
signals mainly for calculation of the basic injection vol-
ume and the basic ignition advance angle.
If the ECU records diagnostic code º31º, it enters fail safe mode \
(See page TR±22).
TR±88
±
ENGINE TROUBLESHOOTING Circuit Inspection
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QTY
PART NUMBER
PART NAME
CHANGE IN SUPPLY PARTS FOR INNER REAR VIEW MIRROR Page 1 of 3
Supply parts for the inner rear view mirror have been changed from an assembly to the com-
ponents listed below.
PART NUMBER INFORMATION:
BODY
BO92±008
DECEMBER 4, 1992
SC 300/400
87825±24010 1Spring, Inner Rear View Mirror Body Setting
DESCRIPTION
87808±24010 2Holder Subassembly,
Inner Rear View Mirror
87817±24010 1Spacer, Inner Rear View Mirror
N/A N/A Not available as a
separate supply part
This part is attached to windshield. Use original part or replace windshield\
and mirror base
as an assembly, if necessary.
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CHANGE IN SUPPLY PARTS FOR INNER REAR VIEW MIRROR (CONT'D)Page 2 of 3
1) Remove Center Visor
a) Remove the visor arm set clip (Figure 1).
b) Remove the two attachment screws.
Figure 1
Figure 2
Figure 3
Figure 4 2) Remove Inner Rear View Mirror
a) Remove mirror set screw (Figure 2).
b) Disconnect the mirror wire harness.
INNER REAR VIEW MIRROR REMOVAL:
Note: To prevent damage to plastic parts,
tape the screwdriver tip before use.
COMPONENT DISASSEMBLY:
a) Using snap ring pliers, remove the spring.
b) Remove the two holders and the spacer (Figure 3).
NOTE: Do not remove the mirror base from the windshield.
COMPONENT ASSEMBLY:
a) Reinstall components by installing the spacer, two holders and spring.
b) Install the spring using snap ring pliers (Figure 4).
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CHANGE IN SUPPLY PARTS FOR INNER REAR VIEW MIRROR (CONT'D)Page 3 of 3
a) Install inner rear view mirror by re±installing
attachment set screw (Figure 5).
INNER REAR VIEW MIRROR & CENTER
VISOR INSTALLATION:
PARTS LOCATION:
Note: Use thread locking compound on
set screw to ensure screw reten-
tion.
b) Re±connect wire harness.
Note: Check review mirror dimming operation before re±installation of
center visor.
c) Install center visor by re±installing two attachment screws.
d) Re±install visor arm set clip.
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29
Position of Parts in Instrument Panel
H 7 Hazard SW S 10 Shift Lock ECUS 11 Step Light
I 14 Ignition Key Cylinder Light S 12 Stop Light SW
I 15 Ignition SW, Unlock Warning SW and Key Inter Lock Solenoid S 22 Short Connector
I 16 Integration Relay S 23 Short Connector S 24 Seat Heater SW (for M/T)
K 3 Kick Down SW T 6 TDCL (Total Diagnostic Communication Link)
L 1 Luggage Compartment Door Open SW T 7 Telescopic Position Sensor T 8 Theft Deterrent and Door Lock Control ECU
N 4 Noise Filter (for A/C System) T 9 Theft Deterrent and Door Lock Control ECU T 10 Tilt and Power Telescopic ECU
O 5 O/D Main SW T 11 Tilt and Power Telescopic ECU T 12 Traction Cut SW and Seat Heater SW (for A/T)
P 2 PPS ECU T 13 Traction ECU (for A/T)
P 3 Parking Brake SW T 14 Traction ECU (for A/T) T 15 Trip SW and Theft Deterrent Indicator Light
R 2 Radio and Player
R 3 Radio and Player W 6 Water Temp. Sensor (for A/C System)
R 4 Radio and Player (w/ CD Player) W 7 Wireless Door Lock Main SW
R 5 Radio and Player (w/o CD Player)
R 6 Radio and Player (w/o CD Player)
R 7 Remote Control Mirror ECU
R 8 Remote Control Mirror ECU
R 9 Rheostat
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31
Position of Parts in Body
M 1 Mobilephone R 16 Remote Control Mirror LH
M 2 Moon Roof Control Relay R 17 Remote Control Mirror RH
M 3 Moon Roof Control SW R 18 Remote Control Mirror SW
M 4 Moon Roof Motor and Limit SWS 13 Stereo Power Amplifier
O 8 Oxygen Sensor Sub (for California) S 14 Stereo Power Amplifier
P 4 Power Window Control SW RH T 16 Telephone Transceiver and Speaker Relay
P 5 Power Window Master SW and Door Lock Control SW LH T 17 Telephone Transceiver and Speaker Relay
P 6 Power Window Motor LH T 18 Tension Reducer Solenoid LH
P 7 Power Window Motor RH T 19 Tension Reducer Solenoid RH
P 20 Personal Light V 5 Vanity Light LH
R 10 Rear Combination Light LH V 6 Vanity Light RH
R 11 Rear Combination Light RH
R 12 Rear Speaker LH W 8 Wireless Door Lock ECU
R 13 Rear Speaker RH W 9 Woofer Speaker
R 14 Rear Window Defogger (+) W 10 Woofer Speaker Amplifier
R 15 Rear Window Defogger (±)
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237
GLOVE BOX LIGHT SW
CIGARETTE LIGHTER
LUGGAGE COMPARTMENT
DOOR OPENER SW
COMBINATION METER
(EP )
O/D MAIN SW
RHEOSTAT
DO OR LOCK MOTOR,
DOOR UNLOCK
DETECTION SW AND
DOOR OPEN DETECTION
SW LH
MIRROR HEATER LH DOOR KEY LOCK AND
UNLOCK SW LH
POWER WINDOW
MASTER SW
RE MOTE CO NTROL
MIRROR SW
KEY INTER LOCK
SOLENOID
[IGNITION SW]
UNLOCK WA RNING SW
[IGNITION SW]
TURN SIGNAL SW
[COMB. SW]
WIPER AND WASHER SW
[COMB. SW]
LIGHT CONTROL SW
[COMB. SW]
DIMMER SW
[COMB. SW] INTEGRATION RELAY POWER MAIN RELAY HA ZARD S W A/C CONTROL
ASSEMBLY A/T INDICATOR LIGHT
(
FOR SHIFT LEVER )
SEAT HEATER SW TRACTION CUT SW AND
SEAT HEATER SW SHIFT LOCK ECU
3G 8
3F 8
3F 7
3D 10
3D 9
3A 2
1F 6
1K 6 3H
15
3H 14
3H 3
1D 10
1G 3
1G 4
IF
IG 1E
18 3A
1
W±B W±B W±B
W±B
W±B
W±B W±B W±B
W±B W±B
W±B W±B W±B W±B
W±B W±B
W±B W±B
W±B
W±B
W±B
CE NTER AI RB AG
SENSOR ASSEMBLY
I29
W±B
W±B
3G
3
I38 I8 1K 5
WIPER MOTOR
SEAT HEATER RELAY
KICK DOWN SW
THEFT DETERRENT
AND DOOR LOCK ECU
HE ADLIGHT HI RH
HE ADLIGHT HI LH
COMBINATION METER
(
HIGH BEAM )
CRUISE CONTROL SW
[COMB. SW] E3
I1
4
4
1K
12
IE1
11
IH11
CRUISE CONTROL ECU
( GND ) 1J
1
I7
1G1
8
I5 W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B R
W±B
W±B W±B W±B W±B W±BW±BW±B
W±B W±B W±B
W±B W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
IQ1 10
W±B
(E1 )
( E2 )
TILT AND POWER
TELESCOPIC ECU
( GND2 )
W±B ( A/T )
( M/T )
W±B
1H 13
I38
B4
B31
MOO N ROOF CO NTROL
RE LAY
MOON ROOF LIMIT SW
MOO N ROOF MOTOR
MOO N ROOF CO NTROL
SW
PERSONAL LIGHT
VANITY LIGHT LH
VANITY LIGHT RH
PERSONAL LIGHT
VANITY LIGHT RH
VANITY LIGHT LH B3
B1
B1
B2
B
W±B B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±BW±B
BZ1
4 BZ1
5
B
W±B
W±B
( CANADA )
W±B
( W/O MOON ROOF )(
W/ MOON ROOF )
(
W/O MEMORY MIRROR )
W±B
(
CANADA )
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238
GROUND POINT
RADIO AND PLAYER
WOOFER SPEAKER
AMP LIFIER
STEREO POWER
AMP LIFIER
CHOKE COIL
HIGH MOUNT STOP
LIGHT
HIGH MOUNT STOP
LIGHT
FUEL LID OPENER
SOLENOID
WIRELESS DOOR LOCK
ECU
POWER SEAT CONTROL
SW(
FOR PASSENGER' S
SEAT )
POWER SEAT ECU
( FOR PASSENGER' S
SEAT )
SEAT HEATER RH
( FOR PASSENGER' S
SEAT BACK )
PPS ECU
REMOTE CONTROL
MIRROR ECU I31
II
BV2
8
IQ2
12
B23 : PIONEER
B24 : NAKAMICHI
BR
BR
BR BR
(
W/O CD PLAYER )
( W/ CD PLAYER ) BR
BR
A/C POWER
TRANSISTOR
BLOWER RESISTOR
(
FOR LOW SPEED )
ABS ECU
ABS AND
TRACTION
ECU
TRACTION ECU (
GND )
DOOR LOCK CONTROL
SW
MIRROR HEATER RH DOOR LOCK MOTOR,
D OOR UNL OC K
DETECTION SW AND
DOOR OPEN DETECTION
SW RH DOOR KEY LOCK AND
UNLOCK SW RH
HEADLIGHT LO LH
I25
I14 B33
B6
B7
HEADLIGHT LO RH
B20
B21
B29
E1
I11 I12 I13
IJ
BL
Bd1
2
Bb14
IJ113
IP1 20
IN1
1
IE2
12
IE1
19
BX1
10
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B W±B W±B W±B W±B
W±B
W±B W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
W±B W±B
W±B
(
W/ REAR SPOILER )
( W/O REAR SPOILER )
W±BW±B
W±B W±B
(
GN D2 )
( GN D3 )
( GN D2 )
( GN D3 )
(
GN D1 )
W±B
W±B
BR
I27
W±B
W±B
WOOFER SPEAKER
AMP LIFIER
BU28
(W/O CD PLAYER )
P±L BR
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