Rear Axle MAZDA MODEL B4000 4WD TRUCK 2004 Owners Manual (in English)

STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to decrease the driver's effort in steering the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with the power steering pump fluid level
below the MIN mark on the reservoir.
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, check for:
²Underinflated tire(s) on any wheel(s)
²Uneven vehicle loading
²High crown in center of road
²High crosswinds
²Wheels out of alignment
²Loose or worn suspension components
TRACTION-LOK AXLE/LIMITED SLIP DIFFERENTIAL (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle.
PREPARING TO DRIVE YOUR VEHICLE
WARNING: Utility vehicles have a significantly higher rollover
rate than other types of vehicles.
WARNING: In a rollover crash, an unbelted person is
significantly more likely to die than a person wearing a safety
belt.
Your vehicle has larger tires and increased ground clearance, giving the
vehicle a higher center of gravity than a passenger car.
Driving
113

WARNING: Do not spin the wheels at over 56 km/h (35 mph).
The tires may fail and injure a passenger or bystander.
Sand
When driving over sand, try to keep all four wheels on the most solid
area of the trail. Do not reduce the tire pressures but shift to a lower
gear and drive steadily through the terrain. Apply the accelerator slowly
and avoid spinning the wheels.
Mud and water
If you must drive through high water, drive slowly. Traction or brake
capability may be limited.
When driving through water, determine the depth; avoid water higher
than the bottom of the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectively as dry brakes. Drying can be improved by moving
your vehicle slowly while applying light pressure on the brake pedal.
After driving through mud, clean off residue stuck to the driveshafts and
tires. Excess mud stuck on tires and rotating driveshafts causes an
imbalance that could damage drive components.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Driving through deep water where the transmission vent tube is
submerged may allow water into the transmission and cause
internal transmission damage.
Replace rear axle lubricant any time the axle has been submerged in
water. The rear axle does not normally require a lubricant change for the
life of the vehicle. Rear axle lubricant quantities are not to be checked or
changed unless a leak is suspected or repair is required.
Driving on hilly or sloping terrain
When driving on a hill, avoid driving crosswise or turning on steep
slopes. You could lose traction and slip sideways. Drive straight up,
straight down or avoid the hill completely. Know the conditions on the
other side of a hill before driving over the crest.
When climbing a steep hill, start in a lower gear rather than downshifting
to a lower gear from a higher gear once the ascent has started. This
reduces strain on the engine and the possibility of stalling.
Driving
122

GAW (Gross Axle Weight)± is the total weight placed on each axle
(front and rear) ± including vehicle curb weight and all payload.
GAWR (Gross Axle Weight Rating)± is the maximum allowable
weight that can be carried by a single axle (front or rear).These
numbers are shown on the Safety Compliance Certification Label
located on the driver's door or door pillar. The total load on each
axle must never exceed its GAWR.
WARNING: Exceeding the Safety Certification Label axle
weight rating limits could result in substandard vehicle
handling, performance, engine, transmission and/or structural
damage, serious damage to the vehicle, loss of control and
personal injury.
Note:For trailer towing information refer toTrailer Towingfound in
this chapter or the RV and Trailer Towing Guide provided by your
dealership.
GVW (Gross Vehicle Weight)± is the Vehicle Curb Weight + cargo +
passengers.
Driving
125

TRAILER TOWING
Your vehicle may tow a class I, II or III trailer provided the maximum
trailer weight is less than or equal to the maximum trailer weight listed
for your engine and rear axle ratio on the following charts.
Your vehicle's load capacity is designated by weight, not by volume, so
you cannot necessarily use all available space when loading a vehicle.
Towing a trailer places an additional load on your vehicle's engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully after any towing operation.
4x2 w/manual transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab
2.3L All 2,177 (4,800) 717 (1,580) Equal to
frontal area
of vehicle
3.0L 3.73 2,722 (6,000) 1,207 (2,660) 4.64 (50)
3.0L Dual
Sport4.10 2,722 (6,000) 1,143 (2,520) 4.64 (50)
Cab Plus/Cab Plus 4
2.3L All 2,177 (4,800) 644 (1,420) Equal to
frontal area
of vehicle
3.0L 3.73 2,722 (6,000) 1,125 (2,480) 4.64 (50)
3.0L Dual
Sport4.10 2,722 (6,000) 1,089 (2,400) 4.64 (50)
4.0L All 3,175 (7,000) 1,542 (3,400) 4.64 (50)
4.0L Dual
SportAll 3,175 (7,000) 1,506 (3,320) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1,000
ft.) elevation.
For definition of terms used in this table seeVehicle Loadingearlier
in this chapter.
Driving
128

4x2 w/manual transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
To determine maximum trailer weight designed for your particular
vehicle, seeCalculating the load your vehicle can carry/towearlier
in this chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
4x4 w/manual transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab
3.0L All 2,722 (6,000) 1,061 (2,340) 4.64 (50)
4.0L All 3,175 (7,000) 1,479 (3,260) 4.64 (50)
Cab Plus/Cab Plus 4
4.0L All 3,175 (7,000) 1,406 (3,100) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1,000
ft.) of elevation.
For definition of terms used in this table, seeVehicle loadingearlier
in this chapter.
To determine maximum trailer weight designed for your vehicle, see
Calculating the load your vehicle can carry/towearlier in this
chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
Driving
129

4x2 w/automatic transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab
2.3L All 2,495 (5,500) 1,016 (2,240) Equal to
frontal area
of vehicle
3.0L 3.73 2,722 (6,000) 1,188 (2,620) 4.64 (50)
3.0L Dual
Sport4.10 2,722 (6,000) 1,125 (2,480) 4.64 (50)
Cab Plus/Cab Plus 4
3.0L 3.73 2,722 (6,000) 1,107 (2,440) 4.64 (50)
3.0L Dual
Sport4.10 2,722 (6,000) 1,070 (2,360) 4.64 (50)
4.0L All 4,309 (9,500) 2,658 (5,860) 4.64 (50)
4.0L Dual
SportAll 4,309 (9,500) 2,604 (5,740) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1,000
ft.) elevation.
For definition of terms used in this table seeVehicle Loadingearlier
in this chapter.
To determine maximum trailer weight designed for your particular
vehicle, seeCalculating the load your vehicle can carry/towearlier
in this chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
Driving
130

4x4 w/automatic transmission
Engine Rear axle
ratioMaximum
GCWR - kg
(lbs.)Maximum
trailer
weight - kg
(lbs.)Maximum
frontal area
of trailer -
m
2(ft2)
Regular Cab
3.0L 3.73 2,722 (6,000) 1,043 (2,300) 4.64 (50)
4.0L All 4,309 (9,500) 2,595 (5,720) 4.64 (50)
Cab Plus/Cab Plus 4
4.0L All 4,309 (9,500) 2,522 (5,560) 4.64 (50)
For high altitude operation, reduce GCW by 2% per 300 meters (1,000
ft.) of elevation.
For definition of terms used in this table, seeVehicle loadingearlier
in this chapter.
To determine maximum trailer weight designed for your vehicle, see
Calculating the load your vehicle can carry/towearlier in this
chapter.
Maximum trailer weight is shown. The combined weight of the
completed towing vehicle (including hitch, passengers and cargo) and
the loaded trailer must not exceed the Gross Combined Weight Rating
(GCWR).
WARNING: Do not exceed the GVWR or the GAWR specified on
the certification label.
The certification label is found on the driver's door latch pillar.
WARNING: Towing trailers beyond the maximum recommended
gross trailer weight exceeds the limit of the vehicle and could
result in engine damage, transmission damage, structural
damage, loss of vehicle control, vehicle rollover and personal
injury.
Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Driving
131

²After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
²To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park)
(automatic transmission) or N (Neutral) (manual transmissions).
²Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer's wheels.
Launching or retrieving a boat
Disconnect the wiring to the trailer before backing the trailer
into the water. Reconnect the wiring to the trailer after the
trailer is removed from the water.
When backing down a ramp during boat launching or retrieval:
²do not allow the static water level to rise above the bottom edge of
the rear bumper.
²do not allow waves to break higher than 15 cm (6 inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter vehicle components:
²causing internal damage to the components.
²affecting driveability, emissions and reliability.
Replace the rear axle lubricant any time the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
RECREATIONAL TOWING
Follow these guidelines if you have a need for recreational towing. An
example of recreational towing would be towing your vehicle behind a
motorhome. These guidelines are designed to ensure that your
transmission is not damaged.
4x2 equipped with a manual transmission:
Before you have your vehicle towed:
²Release the parking brake.
²Move the gearshift to the neutral position.
²Turn the key in the ignition to the OFF/UNLOCKED position.
²The maximum recommended speed is 88 km/h (55 mph).
²The maximum recommended distance is unlimited.
Driving
135

Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
(x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Disc brake system I I I I
Caliper slide rails L L L L
Drum brake system, lines and hoses I I I I
Exhaust system for leaks, damage,
loosenessII
Manual transmission fluid R
Automatic
transmission fluid*2 I I
Exhaust system shielding (for
trapped material)II
Propeller shaft U-joints (if equipped
with grease fittings)LLLLLL
Parking brake system (for damage
and operation)III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle
submerged in water
Accessory drive belts
Fuel filter *5 R R
Steering linkage, ball joints,
suspension and driveshaftIII I
*1 The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle's useful life.
Maintenance and Specifications
182

Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
Disc brake systemIIII
Caliper slide railsLLLL
Drum brake system, lines
and hosesIIII
Exhaust system for leaks,
damage, loosenessII
Manual transmission fluid R
Automatic
transmission
fluid*2 I I
Exhaust system shielding
(for trapped material)II
Propeller shaft U-joints (if
equipped with grease
fittings)LLLLLL
Parking brake system (for
damage and operation)IIII
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in
water
Accessory drive belts I
Fuel filter *5 R R
Steering linkage, ball
joints, suspension and
driveshaftIIII
*1 The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
Maintenance and Specifications
184