ecu wiring MAZDA PROTEGE 1992 User Guide

TROUBLESHOOTING GUIDE F
Fuel line pressure:
265-314 kPa (2.7-3.2 kg/cm’, 36-46 psi)
(Vacuum hose to pressure regulator Ine pressure while pinching
d If fuel line pressure quickly in-
creases, check pressure regulator w page F-129
* If fuel line pressure gradually in-
If not clogged, check fuel pump
maximum pressure w page F-126
Ignition timing (BTDC)
l BP DOHC : go-1 1 o l BP SOHC : 4”-6O
Resistance: 12-l 60
eck wiring between ECU
Engine compression (Minimum):
l BP SOHC :
634 kPa (6.5 kg/cm2, 121 psi)900 rpm
check distributor cap and
23UOFX-02
F-47

F TROUBLESHOOTING GUIDE
11 ROUGH IDLE/ENGINE STALLS AT IDLE - WHEN A/C, P/S, OR E/L ON
DESCRIP.
*Engine stalls or vibrates excessively at idle when A/C, P/S, or E/L ON TION *A/C, P/S, daytime running lights (Canada), headlights, blower fan and electric cooling fan operate normally
*Idle condition is normal when A/C, P/S, and E/L is OFF (TROUBLESHOOTING HINTS]
@ Idle speed control system malfunction l Engine speed feedback control inoperative ;TEP INSPECTION
ACTION
1
Check if “00” is displayed on Self-Diagnosis Yes
Checker with ignition switch ON Go to next step W page F-82 No
Service Code No. displayed
Check for cause (Refer to specified
SYSTEM SELECT: 1 check sequence) w page F-83
“88” flashes
W:SELFTEST
Check ECU terminal 1 F voltage w page F-150
Specification: Battery voltage
(Ignition switch ON)
* If OK, replace ECU w page F-149
c3 If not OK, check wiring between
ECU and Self-Diagnosis Checker
2 Check switches for correct operation by Self-
Yes
Diagnosis Checker Monitor Lamp with ignition Go to next step
switch ON CT page F-105
No Lamp not ON or OFF with specltied
switch
Check for cause (Refer to specified
check sequence) w page F-108
Lamp always ON
Check wiring between ECU terminal ID
and Self-Diagnosis Checker
W:SELFTEST
3
EhFKk if ECU terminal IK (MTX) II (ATX) voltage
Yes Try known good ECU and check if con-
dition improves w page F-150 w page F-149
Specification: Battery voltage (at Idle)
1 K (LGIY)
No
Check for short circuit in wiring be-
tween diagnosis connector terminal
TEN and ground
23UOFX-02
-’
F-48

TROUBLESHOOTING GUIDE F
12 ROUGH IDLE/ENGINE STALLS JUST AFTER STARTING
DESCRIP-
*Engine starts normally but vibrates excessively or stalls just after starting (acceleration from idle) TION
*Idle conditions are normal in the other conditions [TROUBLESHOOTING HINTS]
@ Fuel injection control system or idle speed control sys-
@ Idle speed misadjustment
tern malfunction @ Ignition timing misadjustment
*Start signal not input to ECU iTEl
-s-- 3
4
5 INSPECTION
-T- ACTION
Check if “00” is displayed on Self-Diagnosis
Checker with ignition switch ON w page F-82
SYSTEM,SELECT: I
r -SELECT SW: A
Check if ECU terminal voltages are OK
MTX...Especially 1 N
ATX... Especially 1T w page F-150
Connect System Selector to diagnosis connector
and set Test Switch to “SELF TEST” and check
for correct ignition timing at idle after warm-up w page F-78
Ignition timing (BTDC)
l BP DOHC : 9”-11 o l BP SOHC : 4O--6O
l B8 : 60-80
Check continuity between throttle sensor termi-
nals IDL and E CT page F-159
MTX
Clearance between throttle
lever and stopper
MTX O.lmm (0.004 in)
1 .Omm (0.039 in)
ATX 0.1 mm (0.004 in)
0.6mm (0.024 in) Continuity
Yes
No
Yes
No
Try known good ECU and check if condition
mproves w page F-149 Yes
No
Yes
Go to next step No
Check for cause Yes
In same condition as Step 3 inspection
and apply parking brake
Check for correct idle speed w page F-80
Idle speed: 700-800 rpm
No
Adjust Yes
Go to next step No
Adjust Go to next step Service Code No. displayed
Check for cause (Refer to specified
check sequence) w page F-83
“88” flashes
Check ECU terminal IF voltage w page F-150
Specification: Battery voltage
(Ignition switch ON)
d If OK, replace ECU w page F-149
* If not OK, check wiring between
ECU and Self-Diagnosis Checker c7 page F-151
3 If OK, go to next step
3 If not OK, adjust idle speed w page F-80
w page F-79
w page F-159
F-49

F TROUBLESHOOTING GUIDE
13 HIGH IDLE SPEED AFTER WARM-UP
DESCRIP- l Idle speed excessive after warm-up
TION [TROUBLESHOOTING HINTS]
Excessive intake air supplied to engine
@I Throttle valve not fully closed
@ Idle speed control malfunction
l Air valve not closed l ISC valve stuck
l ISC valve connector disconnected l A/C, P/S, or E/L signal sent to ECU l Incorrect coolant temperature signal
stalled and operates freely w page F-l 14
@ If OK, go to Step 2
+ If not OK, clean, adjust or replace w page F-l 14
* If contaminated, clean throttle body Dashpot set speed: + If not contaminated, replace throttle
..*.............*..,........,... Approx. 3,000 rpm w page F-109
BP SOHC . . . . . . . . . . . . . . . . . . . . . . Approx. 2,700 rpm
BP DOHC . . . . . . . . . . . . . . . . . . . . . . Approx. 3,500 rpm
w page F-83
Check ECU terminal 1F voltage w page F-150
Specification: Battery voltage
(Ignition switch ON)
e If OK, replace ECU w page F-149
c3 If not OK, check wiring between
ECU and Self-Diagnosis Checker
Check for cause (Refer to specified
check sequence) w page F-108
W: SELF TEST
and Self-Diagnosis Checker
F-50

F TROUBLESHOOTING GUIDE
14 IDLE MOVES UP AND DOWN/IDLE HUNTING
DESCRIP-
*Engine speeds up and down periodically at idle
TION
[TROUBLESHOOTING HINTS]
@ idle switch (built in throttle sensor) OFF at idle
@ Air leakage
@ Fuel injection amount inconstant
spoor contact point inside airflow meter
@ Poor ignition
iTEP INSPECTION
1 Check if “00” is displayed on Self-Diagnosis
Checker with ignition switch ON
CT page F-82
SYSTEM SELECT: 1
ACTION
Yes Go to next step
No
Service Code No. displayed
Check for cause (Refer to specified
check sequence) w page F-83
“88” flashes
,,;9 Check ECU terminal 1F voltage w page F-150
Specification: Battery voltage
(Ignition switch ON)
W: SELF TEST + If OK, replace ECU KIT page F-149
ELECT SW: A + If not OK, check wiring between
ECU and Self-Diagnosis Checker
2 Check for correct intake manifold vacuum at idle Yes Go to next step
Intake manifold vacuum:
More than 450 mmHg (17.7 inHg)
No Low vacuum
Check for air leakage at intake air
system
3 Check if air cleaner element is clean Yes Go to next step
w page F-79
No Replace air cleaner element
4
Disconnect high-tension lead at idle and check if Yes Go to next step
engine speed decreases equally at each cylinder
No Go to Step 9
5 Check if ECU terminal voltages are OK Yes Go to next step
w page F-150
No Check for cause KII page F-151
6
Connect System Selector to diagnosis connector Yes Go to next step
and set Test Switch to “SELF TEST” and check
for correct ignition timing at idle after warm-up
w page F-79
Ignition timing (BTDC)
l BP DOHC : 9”-11 o l BP SOHC : 4O-8” l B6 : 6O--8O No Adjust ignition timing r-7 page F-79
TEST SWITCH . .
F-52

TROUBLESHOOTING GUIDE F
No Replace airflow meter
9
Check for injector operating sound at idle Yes Go to Step 11
No Go to next Step
10 Check if battery voltage exists at injector connec- Yes Check if injector resistance is OK CT page F-131
tor (W/R) wire Resistance: 12-l 6fi
c3 If OK, check wiring between ECU
and injector
c3 If not OK, replace injector CT page F-131
No
Check wiring between ECU and injector
11 Check if strong blue spark is visible at discon-
Yes Go to next step
netted high-tension lead
No Check high-tension lead
+ If OK, check distributor cap and
rotor w page G-22
* If not OK, replace high-tension lead
12
Check if spark plugs are OK Yes Check for correct engine compression CT page Bl-10
w page G-16 82-10
Compression (Minimum):
. BP SOHC
834 kPa (8.5 kg/cm2, 121 psi)300 rpm
BON BUILDUP l BP DOHC
883 kPa (9.0 kg/cm*, 128 psi)-300 rpm
l.O-l.lmm ’ B6 DAMAGE AND 932 kPa (9.5 kg/cm’, 135 psi)-300 rpm DETERIORATION
c3 If OK, go to next step
c13 If not OK, check for cause CT page Bl-10
B2-10
No
Clean or replace w page G-18
13
Check for injector leakage Yes Replace injector CT page F-131
w page F-132
No Go
to next step
14 Try known good ECU and check if condition im-
proves cc7 page F-149
23UOFX-030
F-53

F TROUBLESHOOTING GUIDE
15
ENGINE STALLS ON DECELERATION
DESCRIP-
l Engine unexpectedly stops running while decelerating or after deceleration
TION l Idle condition normal
[TROUBLESHOOTING HINTS]
Engine speed drops too much when releasing accelerator or poor connector connection disconnected by deceleration
force
3 Idle speed control malfunction
3 Fuel cut control malfunction @ Idle speed misadjustment
TEP INSPECTION
ACTION
1
Check if idle condition is normal Yes
Go to next step
No Adjust or perform troubleshooting
Nos. 8-11 “ROUGH IDLE” v page F-42
F-48
--
2
Check if “00” is displayed on Self-Diagnosis Yes Go to next step
Checker with ignition switch ON
W page F-82 No
SYSTEM SELECT: 1 Service Code No. displayed
Check for cause (Refer to specified
check sequence) w page F-83
“88” flashes
Check ECU terminal IF voltage LIT= page F-150
Specification: Battery voltage
(Ignition switch ON)
W: SELF TEST + If OK, replace ECU w page F-149
Q If not OK, check wiring between
ECU and Self-Diagnosis Checker
3 Check switches for correct operation with Self-
Yes Go to next step
Diagnosis Checker Monitor Lamp with ignition
switch ON
w page F-105 No
Lamp not ON or OFF with specified
switch
Check for cause (Refer to specified
check sequence) CT page F-106
-,-y/
,’ Lamp always ON
Check wiring between ECU terminal 1 D
and Self-Diagnosis Checker
W: SELF
TEST
4 Check if ECU terminal voltages are OK
Yes Go to next step
MTX...Especially IV, 2D, 20, 2U, 2V and 2Q
ATX... Especially 28, 2E, 30, 3U, and 3V
w page F-150 No Check for cause w page F-151
5
Check for poor connection of following parts
Yes Repair or replace
. Ignition coil
l Igniter l Distributor
-- l High-tension lead
No l Injector Go to next step l Circuit opening relay l ECU
F-54

TROUBLESHOOTING GUIDE
16 ENGINE STALLS SUDDENLY (INTERMITTENT)
DESCRIP- l Engine intermittently stops running
TION l Before stalling, engine condition OK [TROUBLESHOOTING HINTS]
@ Intermittently no spark or no-fuel injection caused by ve-
hicle vibration, acceleration, or deceleration
*Poor connection in wire harness
3 INSPECTION
Check if “00” is displayed on Self-Diagnosis
Checker with ignition switch ON c7 page F-82
g
-%ELECT SW: A
Check for poor connection of following parts l ignition coil
l igniter l Distributor l High-tension lead l lniector
l Ci;cuit opening relay l ECU
Check if ECU terminal voltages are OK
MTX...Especially lB, 2A, 28 and 2C
ATX... Especially lB, 3A, 38 and 3C w page F-150
Note
l When checking voltages, tap, move, and
wiggle harness and connector to recreate
problem
Yes
No Service Code No. displayed
Check for cause (Refer to specified
check sequence) Note
l When checking wiring harness and
connectors, tap, move, and wiggle
suspect sensor and/or harness to
recreate problem
“88” flashes
Check ECU terminal IF voltage w page F-150
Specification: Battery voltage
(Ignition switch ON)
c3 If OK, replace ECU CT= page F-149
+ If not OK, check wiring between
ECU and Self-Diagnosis Checker
Yes
Repair or replace
No Go to next step
Yes
No
T ACTION
Go to next step w page F-83
Go to Troubleshooting No.2
‘CRANKS NORMALLY BUT WILL NOT
START (NO COMBUSTION)” CT- page F-30
Check for cause D page F-151
F-56

TROUBLESHOOTING GUIDE
17 HESITATES/STUMBLES ON ACCELERATION
bESCRIP-
*Flat spot occurs just after accelerator depressed or mild jerking occurs during acceleration
‘ION TROUBLESHOOTING HINTS]
0 Air/Fuel mixture becomes lean when depressing accelerator l Fuel injection control malfunction
(Correction for accelerating condition)
*Air leakage
l Fuel line pressure decreases l Spark advance control malfunction TEP INSPECTION ACTION
1 Check if “00” is displayed on Self-Diagnosis Yes Go to next step
Checker with ignition switch ON W page F-82 ’ No
Service Code No. displayed
SYSTEM SELECT: 1 Check for cause (Refer to specified
check sequence) w page F-83
“88” flashes
W: SELF TEST Check ECU terminal IF voltage CT= page F-150
Specification: Battery voltage
(Ignition switch ON) c3 If OK, replace ECU c? page F-149 * If not OK, check wiring between
ECU and Self-Diagnosis Checker Vacuum: More than 450 mmHg (17.7 InHg)
tern components
Replace air cleaner element 4
Check if ECU terminal voltages are OK
Yes Go to next step
MTX...Especiaily 2L
ATX... Especially lT, 2F, and 21 w page F-150
No Check for cause cp page F-151
5
Check if throttle linkage is correctly installed and
Yes Go to next step
operates freely w page F-l 14 ~~
Correct, clean, or replace as required
any binding or damaged linkage and
adjust cable deflection at throttle body w page F-l 14
6
Check continuity between throttle sensor termi- Yes Go to next step
nals IDL and E w page F-189
MTX
A-I-X 1
J E
IDL
Clearance between throttle
lever and stopper Continuity
MTX 0.1 mm (0.004 in) Yes
1 .Omm (0.039 in) No
ATX 0.1 mm (0.004 in)
Yes
0.6mm (0.024 in) No
No Adjust w page F-189
F-57

TROUBLESHOOTING GUIDE
18 SURGES WHILE CRUISING
DESCRIP- *Unexpected change in engine speed which is usually repetitive
TION [TROUBLESHOOTING HINTS]
@ Air/Fuel mixture too lean
@ Misfire
3 Poor connection in wiring harness
SYSTEM SELECT:
1 “88” flashes
Check ECU terminal 1F voltage CT= page F-150
Specification: Battery voltage
(Ignition switch ON)
+ If OK, replace ECU w page F-149 4 If not OK, check wiring between
ECU and Self-Diagnosis Checker
check sequence) w page F-106
heck ECU terminal ID voltage CT page F-150
oxygen sensor
F-59