service MERCEDES-BENZ CLK-CLASS 2003 Service Manual

259 Tires, Wheels
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Center for further
information.
See your authorized Mercedes-Benz Center for
information on tested and recommended rims and tires
for summer and winter operation. They can also offer
advice concerning tire service and purchase.
Tire replacement
Front tires should be replaced in sets. Rims and tires
must be of the correct size and type. For dimensions,
see “Technical Data”.
We recommend that you break in new tires for approx.
60 miles (100 km) at moderate speed.It is imperative that the wheel mounting bolts be
fastened to a tightening torque of 80 ft.lb. (110 Nm)
whenever wheels are mounted.
For rim and tire specifications, refer to “Technical Data”.
Wa r n i n g !
Worn, old tires can cause accidents. If the tire tread
is badly worn, or if the tires have sustained
damage, replace them.When replacing rims, use only genuine
Mercedes-Benz wheel bolts specified for the
particular rim type. Failure to do so can result in
the bolts loosening and possibly an accident.
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261 Tires, Wheels
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Spare wheel
Important!
The spare wheel rim size is 7
1/2J x 17 H 2.
The spare wheel rim is mounted with a full size tire of
the same type as on the vehicle’s front axle, and is fully
functional. However, that spare wheel rim is weight
optimized and has a limited service life of 12 000 miles
(20 000 km) use before a standard wheel rim must
replace it.
In the case of a rear axle flat tire, you may temporarily
use the spare wheel, when observing the following
restrictions:
•Do not exceed vehicle speed of 50 mph (80 km/h).
•Drive to the nearest tire repair facility to have the
flat tire repaired or replaced as appropriate.
•Do not operate vehicle with more than one spare
wheel mounted.
If the arrow on tire side wall does not point in direction
of vehicle forward movement when using the spare
wheel, observe the following restriction:Unidirectional tires must always be mounted with arrow
on tire sidewall pointing in direction of vehicle forward
movement.
For rim and tire specifications, refer to “Technical Data”.
Wa r n i n g !
The spare wheel rim is for temporary use only. Use
for over a total of 12 000 miles (20 000 km)
(aggregate of all uses) may cause wheel rim failure
leading to an accident and possible injuries.The dimensions of the spare wheel are different
from those of the road wheels of the rear axle. As a
result, the vehicle handling characteristics change
when driving with a spare wheel mounted on the
rear axle.The spare wheel should only be used temporarily,
and replaced with a regular road wheel as quick as
possible.
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268 Battery
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
If a tire constantly loses air, it should be inspected for
damage.
The spare tire should be checked periodically for
condition and inflation. Spare tire will age and become
worn over time even if never used, and thus should be
inspected and replaced when necessary.Battery
Important!
Battery replacement information:
The maintenance-free battery is located in the trunk
under the trunk floor.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Wa r n i n g !
Do not overinflate tires. Overinflating tires can
result in sudden deflation (blowout) because they
are more likely to become punctured or damaged
by road debris, potholes etc.. Follow recommended
inflation pressures.Do not overload the tires by exceeding the specified
vehicle capacity weight (as indicated by the label
on the driver’s door latch post). Overloading the
tires can overheat them, possibly causing a
blowout.
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clot hin g. In cas e i t d oes , i mm ed ia tely f lus h a f fected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc..
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297 Contents – Technical data
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................298
Warranty coverage .........................298
Identification labels .......................299
Layout of poly-V-belt drive ............300
Technical data ................................ 301
Fuels, coolants, lubricants etc. –
capacities ...................................305Engine oils ...................................... 307
Engine oil additives ...................... 307
Air conditioner refrigerant .......... 307
Brake fluid ...................................... 307
Premium unleaded gasoline ........ 308
Fuel requirements ........................ 308
Gasoline additives ......................... 309
Coolants .......................................... 309
Consumer information .................. 311
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298 Technical data
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Spare parts service
All authorized Mercedes-Benz Centers maintain a stock
of original spare parts required for maintenance and
repair work. In addition, strategically located parts
distribution centers provide quick and reliable parts
service.
More than 300 000 different spare parts, for other
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
or compromise its durability or safety.Wa r r a n t y c o v e r a g e
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized
Mercedes-Benz Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Massachusetts, and Vermont emission
control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Center
arrange for a replacement. It will be mailed to you.
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305 Fuels, coolants, lubricants etc. - capacities
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Fuels, coolants, lubricants etc. – capacities
Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Center.
Model Capacity Fuels, coolants, lubricants etc.
Engine with oil filter CLK 430
CLK 55 AMG8.5 US qt (8.0 l)
8.0 US qt (7.5 l)Recommended engine oils
Automatic transmission 9.6 US qt (9.1 l) Automatic transmission fluid
Rear axle 1.4 US qt (1.3 l) Hypoid gear oil SAE 90, 85 W 90
Power steering approx. 1.1 US qt (1.0 l) MB Power steering fluid
Front wheel hubs approx. 2.1 oz (60 g) each High temperature roller bearing grease
Brake system approx. 0.5 US qt (0.5 l) MB Brake fluid (DOT 4)
Windshield/headlamp
washer systemapprox. 7.4 US qt (7.0 l) MB Windshield washer concentrate “S”
1
Cooling system approx. 11.7 US qt (11.1 l) MB Anticorrosion/antifreeze1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
Windshield/headlamp washer system on page 256.
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307 Fuels, coolants, lubricants etc.
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available at your authorized
Mercedes-Benz Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Center
will provide you with additional information.
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310 Fuels, coolants, lubricants etc.
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion/antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion/antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion/antifreeze agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion/antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Center
for service.
Anticorrosion/antifreeze quantity
Model Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
CLK 430,
CLK 55 AMG5.9 US qt
(5.6 l)6.5 US qt
(6.1 l)
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311 Consumer information
Technical
data Instruments
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cluster displayPractical hints Car care Index Consumer information
This has been prepared as required of all manufactures
of passenger cars under Title 49, Code of U.S. Federal
Regulations, Part 575 pursuant to the “National Traffic
and Motor Vehicle Safety Act of 1966”.
Uniform tire quality grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
All passenger vehicle tires must conform to federal
safety requirements in addition to these grades.Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course. For
example, a tire graded 150 would wear one and one-half
(1
1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends
upon the actual conditions of their use, however, and
may depart significantly from the norm due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Tread wear 200 Traction AA Temperature A
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317 Index
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex Engine oil level indicator ...............................................114
ENGINE OIL LEVEL NOT WHEN ENGINE ON
(measuring) - multifunction indicator ....................115
Engine oils ...................................................................... 307
Capacities ...................................................................305
Enlarged cargo area ....................................................... 160
ESP (Electronic stability program) ............ 209, 218, 273
Control switch ...........................................................220
Malfunction and warning message ........................ 243
Malfunction indicator lamp ..................................... 229
Synchronizing ........................................................... 219
Warning lamp ............................................................229
Express opening and closing
See Power windows .................................................. 148
Exterior lamp malfunction
and warning message ..............................................240
Exterior lamp switch ......................................................116
Exterior lamps ................................................................ 275
Adjusting headlamp aim .......................................... 280
Fog lamps ....................................................................116
Headlamps ...................... 116, 240, 241, 276, 280, 294
Low and high beam .......................................... 119, 277
Parking lamps ................................................... 116, 277Replacing bulbs ........................................................ 275
Side marker lamp, front .......................................... 279
Standing lamps ..................................................116, 277
Taillamp assemblies ................................................ 278
Turn signal lamp ...............................................119, 277
FFirst aid kit ..................................................................... 248
Flat tire
See Changing wheels .............................................. 262
Flexible service system (FSS) .......................................111
Fuel
Gasoline additives .................................................... 309
Premium unleaded gasoline ..................222, 306, 308
Fuel cap placement warning ....................................... 228
Fuel filler flap
Manual release ......................................................... 287
Fuel requirements ........................................................ 308
Fuel reserve warning .................................................... 228
Fuels, coolants, lubricants etc. - capacities .............. 305
Fuses, electrical ............................................................. 249
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