MERCEDES-BENZ G500 2002 W463 Owner's Manual

358 Technical data
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Layout of poly-V-belt drive 1Automatic belt tensioner
2Crankshaft
3Air conditioner compressor
4Coolant pump
5Generator (alternator)
6Idler pulley
7Power steering pump
For dimensions of the poly-V-belt, see technical data.
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359 Technical data
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cluster displayPractical hints Car care Index Te ch n i c a l d a t aRims – Tires
Model G 500 (463 249)
1
Engine113
Mode of operation 4-stroke engine,
gasoline injection
No. of cylinders 8
Bore 3.54 in (89.90 mm)
Stroke 3.31 in (84.00 mm)
Total piston displacement 303.0 cu.in. (4966 cm
3)
Compression ratio 10:1
Output acc. to SAE J 1349 292 hp / 5500 rpm
(218 kW / 5500 rpm)
Maximum torque acc. to
SAE J 1349336 ft.lb / 2800 rpm
(454 Nm / 2800 rpm)
Maximum engine speed 6000 rpm
Firing order 1-5-4-2-6-3-7-8
Poly-V-belt 2390 mm
1 The quoted data apply only to the standard vehicle. See an
authorized Mercedes-Benz Light Truck Center for the corresponding
data of all special bodies and special equipment.
Model G 500
Rims (light alloy)
Wheel offset7
1/2 J x18 H2 ET43
1.89 in (43 mm)
All season tires:
Radial-ply tires 265 / 60 R18 110V
Spare wheel
Rim (standard equipment)
Light alloy
Wheel offset7
1/2 J x18 H2 ET43
1.89 in (43 mm)
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360
Technical \fata
Te ch n i c a l
\fata
In\btrument\b
an\f control\b Operation Driving
In\btrument
clu\bter \fi\bplay Practical hint\b Car care In\fex
Electrical \by\btem
Vehicle weight\b an\f rating\b
Gr\fss Vehicle Weight Rating (GVWR) is the maximum
\bermissible vehicle weight: 6615 lbs. (3000 kg)
Gr\fss Vehicle Weight (GVW): c\fm\brises weight \ff
vehicle including fuel, t\f\fls, s\bare wheel, installed
access\fries, \bassengers, carg\f and trailer t\fngue. It
must never exceed the GVWR.
Gr\fss Axle Weight Rating (GAWR) is the maximum
\bermissible axle weight: Main \fimen\bion\b
Mo\fel G 500
Generat\fr (alternat\fr) 14 V / 150 A
Starter m\ft\fr 12V / 1.7 kW
B
att ery 12 V /9 0 A h
S\bark \blugs
Electr\fde ga\b
Tightening t\frque B\fsch F 8 DPER
Beru 14 FGH 8 DPUR X 2
0.039 in (1.0 mm)
15–22ft.lb (20–30Nm)
fr\fnt
rear 3110 l b s .
3965 lbs. ( 1410 k g )
(1800 kg)
Wa r n i n g !Do not loa\f item\b on the roof. It may cau\be
in\btability \furing \bome maneuver\b which coul\f
re\bult in an acci\fent.
Mo\fel G 500
Overall vehicle length
(inc. s\bare wheel) 185.6 in (4715 mm)
Overall vehicle width
(inc. rear view mirr\frs) 79.0
in (2 007 m m)
O ver all h eig h t 77.85 i n ( 1 9 77 m m )
Wheel base 112.2 in (2850 mm)
Gr\fund clearance 8.3 in (211 mm)
Turning radius 523.6 in (13.3 m)
Track, fr\fnt 59.6 in (1515 mm)
Track, rear 59.6 in (1515 mm)
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361
Fuel\b, coolant\b, lubricant\b etc. - capacitie\b
Te ch n i c a l
\fata
In\btrument\b
an\f control\b Operation Driving
In\btrument
clu\bter \fi\bplay Practical hint\b Car care In\fex
Fuel\b, coolant\b, lubricant\b etc. – capacitie\b
Vehicle c\fm\b\fnents and their res\bective lubricants must match. Theref\fre use \fnly brands tested and rec\fmmended
by us. Please refer t\f the Fact\fry A\b\br\fved Service Pr\fducts \bam\bhlet, \fr inquire at y\fur Mercedes-Benz Light Truck
Center.
Fuel\b, coolant\b, lubricant\b etc. Mo\fel G 500
Capacity
Engine with \fil filter
(rec\fmmended engine \fils) 8.5 US qt (8.0 l)
Aut\fmatic transmissi\fn
(aut\fmatic transmissi\fn fluid) 9.0 US qt (8.5 l)
Transfer case
( MB part no. A 001 28 03 10 )2.96
U S q t ( 2.8 l )
Di ffe re n tial l \f ck c\f ntr \f l 0.47 - 0.63 US qt (0.46 - 0.6 l)
Rear axle
(Hy\b\fid gear \fil SAE 90, 85 W 90) 1
.9 U S q t ( 1 .8 l )
Fr\fnt axle
( H y\b \fi d g ear \f il S A E 9 0, 85 W 90 ) 1
.5 U S q t ( 1.4 l )
P\fwer steering
(MB P\fwer steering fluid) a
\b \b r\f x . 1.06 U S q t ( 1.0 l )
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362 Fuels, coolants, lubricants etc. - capacities
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Front wheel hubs
(high temperature roller bearing grease)approx. 1.5 oz (43 g) each
Brake system
(MB Brake fluid [DOT 4+])approx. 0.53 US qt (0.5 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)approx. 7.9 US qt (7.5 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))approx. 25.4 US gal (96.0 l)
approx. 5.3 US gal (20.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r ic a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield
Washer Concentrate “S” and commercially available premixed windshield washer solvent / antifreeze for
temperatures below freezing. Follow suggested mixing ratios, see page 307.Fuels, coolants, lubricants etc. Model G 500
Capacity
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363 Fuels, coolants, lubricants etc.
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Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available in the Factory
Approved Service Products pamphlet, or at your
authorized Mercedes-Benz Light Truck Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Light
Truck Center will provide you with additional
information.
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364 Fuels, coolants, lubricants etc.
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Premium unleaded gasoline
Caution!
To maintain the engine’s durability and performance,
premium unleaded gasoline must be used. If premium
unleaded is not available and low octane fuel is used,
follow these precautions:
•have the fuel tank filled only partially with unleaded
regular and fill up with premium unleaded as soon
as possible,
•avoid full throttle driving and abrupt acceleration,
•do not exceed an engine speed of 3000 rpm, if the
vehicle is loaded with a light load such as two
persons and no luggage,
•do not exceed 2 / 3 of maximum accelerator pedal
position, if the vehicle is fully loaded or operating in
mountainous terrain.Fuel requirements
Use only Premium unleaded meeting ASTM
standard D 439:
The octane number (posted at the pump) must be
91 min. It is an average of both the Research (R) octane
number and the Motor (M) octane number: [(R+M) / 2].
This is also known as ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates such as
Ethanol, IPA, IBA and TBA can be used provided the
ratio of any one of these oxygenates to gasoline does not
exceed 10%, MTBE not to exceed 15%.
The ratio of Methanol to gasoline must not exceed 3%
plus additional cosolvents.
Using mixtures of Ethanol and Methanol is not allowed.
Gasohol, which contains 10% Ethanol and 90% unleaded
gasoline, can be used.
These blends must also meet all other fuel requirements
such as resistance to spark knock, boiling range, vapor
pressure etc..
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365 Fuels, coolants, lubricants etc.
Te ch n i c a l
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cluster displayPractical hints Car care Index Gasoline additives
A major concern among engine manufacturers is carbon
build up caused by gasoline. Mercedes-Benz
recommends the use of only quality gasoline containing
additives that prevent the build up of carbon deposits.
After an extended period of using fuels without such
ad ditives , car bon d ep osits c an build up esp ecially on t he
intake valves and in the combustion area, leading to
engine performance problems such as:
•warm-up hesitation,
•unstable idle,
•knocking / pinging,
•misfire,
•power loss.
Do not blend other specific fuel additives with fuel.
They only result in unnecessary cost, and may be
harmful to the engine operation.
Damage or malfunctions resulting from poor fuel
quality or from blending specific fuel additives are not
covered by the Mercedes-Benz Limited Warranty.Coolants
The engine coolant is a mixture of water and
anticorrosion / antifreeze, which provides:
•corrosion protection,
•freeze protection,
•boiling protection (by increasing the boiling point).
The cooling system was filled at the factory with a
coolant providing freeze protection to approximately
-35
°F (-37
°C) and corrosion protection.
If t he an tif ree ze mixture is e f fective to -2 2
°F (-30
°C), the
boiling point of the coolant in the pressurized cooling
system is reached at approx. 266
°F (130
°C).
The coolant solution must be used year round to provide
the necessary corrosion protection and increase in the
boil-over protection. You should have it replaced every
3years.
To provide the important corrosion protection, the
solution must be at least 45% anticorrosion / antifreeze
(equals a freeze protection to approx. - 22°F [-30
°C]). If
you use a solution that is more than 55% anticorrosion/
antifreeze (freeze protection to approx. - 49
°F [-45
°C])-,
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366 Fuels, coolants, lubricants etc.
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the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Light
Truck Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / antifreeze agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Light
Truck Center for service.
Anticorrosion / antifreeze quantity
Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
5.5 US qt
(5.2 l)6.2 US qt
(5.8 l)
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367 Consumer information
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This has been prepared as required of all manufactures
of passenger cars under Title 49, Code of U.S. Federal
Regulations, Part 575 pursuant to the “National Traffic
and Motor Vehicle Safety Act of 1966”.
Uniform tire quality grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
All passenger vehicle tires must conform to federal
safety requirements in addition to these grades.Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course. For
example, a tire graded 150 would wear one and one-half
(1
1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends
upon the actual conditions of their use, however, and
may depart significantly from the norm due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Traction
The traction grades, from highest to lowest are AA, A, B,
and C. Those grades represent the tire’s ability to stop
on wet pavement as measured under controlled
conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Tread wear 200 Traction AA Temperature A
Wa r n i n g !
The traction grade assigned to this tire is based on
straight ahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or
peak traction characteristics.
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