belt MERCEDES-BENZ ML320 1997 Complete Repair Manual

GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications

according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)

D
Right turn signal indicator lamp (A1e2)

D
High beam indicator lamp (A1e3)

D
Fuel reserve warning lamp (A1e4)

D
Brake fluid / parking brake warning lamp (A1e7) (except model

163)

D
Low windshield washer fluid level warning lamp (A1e13) (as of

01.09.01 also valid for model 163)

D
Low engine coolant level warning lamp (A1e11) (except model

168, model 163 as of 3.99)

D
Coolant level and temperature warning lamp (A1e11) (only model

168 as of 9.99 and only coolant level function)

D
Generator charge indicator/warning lamp (A1e5)

D
Seat belt warning lamp (A1e9)

D
Seatbelt/backrest lock warning lamp (A1e9)

D
Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------
D

Hydraulic fluid level warning lamp (A1e37)

D
ADS warning lamp, suspension (A1e27)

D
Steering lock warning lamp (A1e40) (only

I
)

D
SRS airbag malfunction indicator lamp (A1e15)

D
AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

Also refer to document: Indicator and warning signals triggered

over CAN data lines
Acoustic warning and indicator signals actuated over direct

lines:
D
Turn signal ticker

D
Seat belt reminder

D
Switched-on lights reminder

D
Key warning

D
Soft top warning, only model 170


Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data

lines:
D
Parking brake warning

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Gear warning, only model 168


Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over

direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over

CAN data lines

GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A

Copyright DaimlerChrysler AG 04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF54.30-P-2001A
Indicator / warning displays, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

The table below lists the various warning alarms and indications

according to type (visual/acoustic) and their actuation (direct/CAN).

Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)

D
Right turn signal indicator lamp (A1e2)

D
High beam indicator lamp (A1e3)

D
Fuel reserve warning lamp (A1e4)

D
Brake fluid / parking brake warning lamp (A1e7) (except model

163)

D
Low windshield washer fluid level warning lamp (A1e13) (as of

01.09.01 also valid for model 163)

D
Low engine coolant level warning lamp (A1e11) (except model

168, model 163 as of 3.99)

D
Coolant level and temperature warning lamp (A1e11) (only model

168 as of 9.99 and only coolant level function)

D
Generator charge indicator/warning lamp (A1e5)

D
Seat belt warning lamp (A1e9)

D
Seatbelt/backrest lock warning lamp (A1e9)

D
Exterior lamp failure indicator lamp (A1e14)

-----------------------------------------------------------------------------------------
D

Hydraulic fluid level warning lamp (A1e37)

D
ADS warning lamp, suspension (A1e27)

D
Steering lock warning lamp (A1e40) (only

I
)

D
SRS airbag malfunction indicator lamp (A1e15)

D
AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

Also refer to document: Indicator and warning signals triggered

over CAN data lines
Acoustic warning and indicator signals actuated over direct

lines:
D
Turn signal ticker

D
Seat belt reminder

D
Switched-on lights reminder

D
Key warning

D
Soft top warning, only model 170


Also refer to document: Acoustic warnings, function

Acoustic warning and indicator signals actuated over CAN data

lines:
D
Parking brake warning

D
Vehicle speed warning

D
Vehicle speed limit warning

D
Gear warning, only model 168


Also refer to document: Acoustic warnings, function

Indicator and warning signals triggered over

direct lines

GF54.30-P-3002A

Indicator and warning signals triggered over

CAN data lines

GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A

Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

GF54.30-P-3002A
Indicator and warning signals triggered over direct lines, function
24.10.96

MODEL
129, 140 as of 1.6.96,

163, 168, 170,

202 as of 1.8.96,

208 up to 31.7.99,

210 as of 1.6.96 up to 30.6.99

Indicator and warning signals

Indicator lamps for left turn signal (A1e1) and right turn signal

(A1e2)
The signal in models 129, 140, 170, 202 comes from the

combination relay (turn signals with trailer coupling, rear

window defroster, wiper motor, anti-theft alarm system)

(N10/2), and in model 210 from the multifunction control

module (N10-1) or the driver's side signal acquisition and

actuation module (SAM) (N10/1).

In model 168 the entire turn signal control is located in the

instrument cluster (A1).

Brake fluid / parking brake warning lamp (A1e7)

The signal for the brake fluid comes direct from the brake fluid level switch (S11) (except model 163).

(The signal for the parking brake comes over CAN.)

Low windshield washer fluid level warning lamp (A1e13) except

models 163 and 168
See

document: Coolant/washer fluid level voltage coding, task /

function

-----------------------------------------------------------------------------------------
Low windshield washer fluid level warning lamp (A1e13) as of

01.09.01 for model 163
See document: Displaying washer fluid level, function

Low engine coolant level warning lamp (A1e11) except models

163 and 168
See

document: Coolant/washer fluid level voltage coding, task /

function

Low engine coolant level warning lamp (A1e11) model 163 as of

3.99
See

document: Displaying coolant level, function

Coolant level and temperature warning lamp (A1e11) model 168

as of 9.99
See

document: Displaying coolant level, function

Fuel reserve warning lamp (A1e4)
When the reserve fuel level is reached, this lamp lights up and

goes out again only after refueling is detected. If the vehicle is

refueled with the ignition ON, refueling is detected only if at

least 7 liters of fuel are added.

-----------------------------------------------------------------------------------------

AIRBAG OFF indicator lamp (A1e56), only model 163 except

I

The signal comes from the emergency tensioning retractor

(ETR) control module with airbag (AB, N2/2)

Generator charge indicator/warning lamp (A1e5)

See document: Terminal 61 and terminal 61e, charge indicator

lamp, exterior lamp failure, function

Seatbelt/backrest lock warning lamp (A1e9)

The seat belt warning lamp is only used in a few national

versions, and is actuated direct by a seat belt buckle switch
(normally closed contact). After engine start, the lamp flashes

for a short time (approx. 6 seconds).

In model 129 if this lamp fails to go out after flashing briefly, but

continues to shine constantly, then the seat backrest is not

locked.
Exterior lamp failure indicator lamp (A1e14)

The signal comes from the lamp failure monitor

See document: Terminal 61 and terminal 61e, charge indicator

lamp, exterior lamp failure, function
Hydraulic fluid level warning lamp (A1e37)
The signal comes direct from the ADS level control oil level

switch (S44).

ADS warning lamp, suspension (A1e27) The signal comes from the ADS control module, suspension
(N51).

SRS airbag malfunction indicator lamp (A1e15)
The signal comes from the emergency tensioning retractor

(ETR) control module with airbag (AB, N2/2)

Voltage coding of coolant / windshield washer

fluid level, function
Except models 163 and 168

GF54.30-P-3006A

Displaying coolant level, function
Model 163 as of 3.99

GF54.30-P-3028GH

Model 168 as of 9.99

GF54.30-P-3028GC

Terminal 61 and terminal 61e, charge

indicator lamp, exterior lamp failure, function

GF54.30-P-3007A

Copyright DaimlerChrysler AG 04.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR54.30-P-6049GH
Removing and installing bulbs of instrument cluster
21.1.97

MODEL
163

P54.30-0632-06

Instrument cluster

A1e1
Left turn signal indicator lamp

A1e2
Right turn signal indicator lamp

A1e3
High beam indicator lamp

A1e4
Fuel reserve indicator lamp

A1e5
Generator charge indicator lamp

A1e6
Brake pad wear indicator lamp

A1e7
Low brake fluid level/parking brake

indicator lamp

A1e8
Instrument illumination

A1e9
Seat belt reminder lamp

A1e11
Low ECL indicator lamp

A1e12
Low engine oil level indicator lamp

A1e15
SRS MIL

A1e17
ABS MIL

A1e21
ASR warning lamp

A1e26
"CHECK ENGINE" MIL

A1e35
ETS MIL

A1e36
ETS warning lamp

A1e40
Steering lock warning lamp

A1e42
ESP MIL

Removing, installing

1
Disconnect ground cable from battery

To prevent the disconnected ground cable

contacting the ground point W16/4

unintentionally, insulate ground cable terminal.

AR54.10-P-0003A

2
Remove instrument cluster

AR54.30-P-6015GH

3
Remove bulbs


AR54.30-P-6049-01Z


Installation:
Install bulbs
AR54.30-P-6049-02Z

4
Install in opposite order


129 589 00 09 00 129 589 01 09 00

Socket
Socket

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Fig. 56: Identifying Luggage Compartment Floor Covering Components

Remove/install
Torx bit set Fig. 24
1.1Remove inner spare wheel together
with coverOnly model 163.174.AR68.30-P-
4610GH
2.1Fold third seat row upwardOnly with 3rd seat row, code 847.
See owner's manual
3Remove load compartment floor
flaps See owner's manual
4.1Remove seat belt end fitting for
third seat row (1)Only with 3rd seat row, code 847.
*BA91.40-P-
1001-01D
5Unscrew screws for load retainer
(2) *BA68.50-P-
1001-02A
6.1Remove mount for child seat
retainer If installed
*BA91.20-P-
1001-01A
7Remove cover for rear edge of load
compartment Do not scratch cover when
removing caps.
Installation: Properly install seal on


2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 56 © 2006 Mitchell Repair Information Company, LLC.

Safety belts/emergency tensioning retractors
Luggage nets
Child seats
Fig. 57: Identifying Assembly Wedge (110 589 03 59 00)

Fig. 58: Identifying Torx Bit Set (000 589 01 10 00)

REMOVE/INSTALL PANELING IN FOOTWELL - AR68.30-P-4010GH
MODELS 163.113 /128 /136 /154 /157 /172 /174 /175
rear-end door.
8Remove floor covering (3) to rear Installation: Install floor covering
below side paneling.
Assembly wedgeFig. 57
9Install in the reverse order
NumberDesignationModel 163 up to 08/99Model 163 as of 09/99
BA91.40-P-1001-01DBelt end fitting screwNm3535
NumberDesignationModel Series
163
BA68.50-P-1001-
02ABolt securing cargo retainer br acket to loading compartment
floorNm24
NumberDesignationModel Series 163
BA91.20-P-1001-01ABracket for child seat anchorage on load compartment floorNm24

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB In terior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 57 © 2006 Mitchell Repair Information Company, LLC.

REMOVE/INSTALL REAR ROOF FRAME PANELING - AR68.30-P-4470GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Fig. 67: Identifying Rear Roof Frame Paneling Components

20headliner (11)
21Unfasten headliner (11) from
Velcro strips (8) Installation: Only with electric sliding/ tilting
roof in glass version, Code (414a): align headliner at
sliding/tilting roof frame.

22Remove wiring harness (9)
from headliner (11)
23
Unclip screw frame for
headliner / overhead control
panel (10) from headliner

24Remove headliner (11)
through tailgate
25Install in the reverse order

Remove, Install
1.1Remove belt end fitting at bottom of
3rd seat row(1)Only with 3rd seat row, code 847.
*BA91.40-P-

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 66 © 2006 Mitchell Repair Information Company, LLC.

Seat belts/belt tensioners
Fig. 68: Identifying Assembly Wedge (115 589 03 59 00)

REMOVE/INSTALL PANELING ON C-PILLAR - AR68.30-P-4490GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
1001-01D
2Unclip center roof frame covering
(2) Installation: Install paneling in door
rubber seal.
Long wedgeFig. 6
3.1Remove expanding anchor (4) from
side roof frame covering (3) up to 31.08.01
Installation: Replace expanding anchor.
3.2Remove screw (5) from side roof
frame paneling (3)
4.1Unclip side roof frame paneling in
upper outer corner As of 01.09.01
4.2Remove side roof frame paneling (3)
upward
Only on 3rd seat row, code 847:
remove seatbelt and remove paneling
Installation: Install paneling in door
rubber seal.

5.1Disconnect connector from
loudspeaker As of 01.09.01 and with sound
system, code 810.
6Install in the reverse order
NumberDesignationModel 163 up to 08/99Model 163 as of 09/99
BA91.40-P-1001-01DScrew on belt end fittingNm3535

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 67 © 2006 Mitchell Repair Information Company, LLC.

Fig. 69: Identifying Paneling On C-Pillar Components

Remove, Install
1.1Remove third seat row Only with 3rd seat row, code 847. See operating
instructions.
2Remove safety net See Operating Instructions
3.1Remove spare wheel cover Only model 163.174.AR68.30-P-
4610GH
4Remove rear roof frame
paneling
Do not unscrew screw for belt end fitting if
present on 23rd seat row (omit step 1), if present.
Loosen D-pillar paneling from C-pillar and guide to
bottom along seat belt.
AR68.30-P-
4470GH
Long wedgeFig. 6
5Remove door sill molding in
load compartment AR68.30-P-
4100GI
6Fold rear seat forward See Operating Instructions
7.1Remove SRS label and
unscrew screw behind Risk of fracturing!
Only as of VIN A145273, X708319.
8Remove screw (1) and
spacer sleeve (3) from belt *BA91.40-P-

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 68 © 2006 Mitchell Repair Information Company, LLC.

Seat belts/belt tensioners
Fig. 70: Identifying Assembly Wedge (115 589 03 59 00)

REMOVING AND INSTALLING SPARE WHEEL COVER - AR68.30-P-4610GH
MODEL 163.174
end fitting (2) of rear seat
belt1001-01D
9Remove brackets (4) (2
each.) from lining (8)
10Open cover (5) and remove
11Unscrew screw (6)
12Unscrew screw (7)
13Remove lining (8)
As of VIN A145273, X708319 up to VIN
A289564, X754619: two clips on inside of paneling
in roof area.
Installation: Check clips and replace if
necessary. Properly insert height adjuster for seat
belt into paneling. Check function Install paneling in
edge molding of floor covering

Long wedgeFig. 6
14Pull seat belt out of lining
15Remove lead from 12V
socket At right paneling
16Install in the reverse order
NumberDesignationModel 163 up to 08/99Model 163 as of 09/99
BA91.40-P-1001-01DScrew on belt end fittingNm3535

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 69 © 2006 Mitchell Repair Information Company, LLC.