Engine oil MERCEDES-BENZ ML320 2002 W163 Owner's Manual

1 Contents
IntroductionProduct information .......................... 7
Roadside assistance ......................... 10
Where to find it ................................ 14
Reporting Safety Defects ................ 16Instruments and controlsInstruments and controls ............... 18
Center console .............................. 20
Overhead control panel ............... 21OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29Doors ................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate .............................................. 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ............... 37
Seats, front ....................................... 38
Manual seats ................................ 40
Power seats .................................... 41
Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55Supplemental restraint
system (SRS) ................................ 56
Emergency tensioning
retractor (ETR) ............................. 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ................ 68
Adjustable steering wheel .............. 74
Inside rear view mirror .................. 75
Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97

4 Contents
Instrument cluster displayMalfunction and
indicator lamps in
the instrument cluster .............240
On-board diagnostic system –
Check engine malfunction
indicator lamp .............................240
Brake warning lamp .................. 241
Supplemental restraint system
(SRS) indicator lamp ..................242
Fuel reserve warning .................242Electronic stability program
(ESP) / Electronic traction
system (ETS) – warning lamp .. 243
BAS/ESP malfunction
indicator lamp ............................ 243
4-ETS malfunction
indicator lamp ............................ 243
LOW RANGE
indicator lamp ............................ 243
ABS malfunction
indicator lamp ............................ 244
Adjustable steering wheel –
indicator lamp ............................ 244
AIRBAG OFF
indicator lamp ............................ 244Seat belt warning lamp .............245
Charge indicator lamp ...............245
Low engine oil level
warning lamp ..............................246
Low engine coolant level
warning ........................................246
Low windshield and
headlamp washer system fluid
level warning lamp ....................247
Brake pad wear i
ndicator lamp ..............................247
FSS indicator ...............................247

5 Contents
Practical hintsFirst aid kit .....................................250
Fuses ................................................250
Electrical outlet ..............................252
Stowing items in the vehicle ........252
Hood .................................................253
Checking engine oil level .............255
Automatic transmission
fluid level ...................................256
Engine oil consumption ................256
Coolant level ...................................256
Adding coolant ...........................257
Windshield washer/headlamp
cleaning system .........................258
Windshield and headlamp
washer fluid mixing ratio .........259Ve h i c l e j a c k ,
wheel bolt wrench and
screwdriver ............................... 259
Air pump ......................................... 261
Wheels ............................................ 262
Tire replacement ....................... 262
Rotating wheels ......................... 263
Spare wheel .................................... 264
Changing wheels ........................... 267
Tire inflation pressure ................. 272
Battery ............................................. 273
Jump starting ................................. 275
Towing the vehicle ........................ 277
Transmission selector lever,
manually unlocking .................. 281
Stranded vehicle ............................ 281Exterior lamps ................................282
Headlamp assembly ...................283
Taillamp assemblies ..................287
Adjusting headlamp aim ...............290
Remote control battery
replacement ...............................292
Synchronizing
remote control ............................293
Emergency operation of
sliding/pop-up roof ...................294
Manual release for
fuel filler flap .............................295
Replacing wiper blades .................295
Roof rack .........................................296

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

22 Contents - Operation
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
OperationVehicle keys ...................................... 24
Start lock-out .................................... 25
General notes on the
central locking system ............... 25
Central locking system ................... 26
Radio frequency
remote control .............................. 26
Unlocking the liftgate .................. 27
Panic button .................................. 28
Mechanical keys ........................... 29
Doors .................................................. 30
Central locking switch .................... 32
Automatic central locking .............. 33
Emergency unlocking
in case of accident ...................... 33
Liftgate ............................................... 34
Antitheft alarm system ................... 36
Tow-away alarm and
glass breakage sensor ................ 37
Seats, front ........................................ 38
Manual seats ................................. 40
Power seats ................................... 41Head restraint .............................. 42
Memory function ......................... 43
Heated seats ..................................... 46
Seat belts and
integrated restraint system ....... 48
Seat belts .......................................... 48
Seat belt nonusage
warning system ............................ 49
BabySmart
TM airbag
deactivation system ................... 55
Self-test BabySmart
TM without
special child seat installed ......... 55
Supplemental restraint
system (SRS) ............................... 56
Emergency tensioning
retractor (ETR) ............................ 57
Airbags .............................................. 58
Safety guidelines for
the seat belt, emergency
tensioning retractor
and airbag ..................................... 66
Infant and
child restraint systems ............... 68
Adjustable steering wheel ............... 74
Inside rear view mirror .................. 75Antiglare night position .............. 75
Exterior rear view mirrors ............. 77
Exterior rear view mirror,
electrically folding ....................... 79
Instrument cluster ........................... 82
Indicator lamps in
the instrument cluster ............... 84
Trip computer ................................... 89
Flexible service system
(FSS) .............................................. 94
Engine oil level indicator ................ 96
Exterior lamp switch ....................... 97
Headlamp mode ............................... 99
Night security illumination ......... 101
Locator lighting .......................... 102
Fog lamp switch ............................ 103
Hazard warning flasher
switch .......................................... 104
Headlamp cleaning system .......... 104
Windshield wiper/washer
switch .......................................... 105
Rear window wiper/washer ......... 106
Automatic climate control ............ 108
Dust filter ..................................... 111

83 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index 1Coolant temperature gauge, see page 87
2Outside temperature indicator (optional), see
page 88
3Fuel gauge with reserve and fuel cap placement
warning lamp, see page 242
4Left turn signal indicator lamp, see exterior lamp
switch, page 97
5Knob for odometer / trip odometer readout / reset,
FSS indicator, and intensity of instrument lamps,
see page 86
64-ETS+ and ESP warning lamp, see page 243
For 4-ETS+ (four wheel electronic traction system),
seepage221;
for ESP (electronic stability program), see page 223.7Speedometer
8Selectable:
Trip odometer, see page 86
Main odometer, see page 86
FSS display, see page 94
Engine oil level indicator, see page 96
9Right turn signal indicator lamp, see exterior lamp
switch, page 97
10Knob for setting clock, see page 87
11Tachometer, see page 88
12Gear range indicator display, see selector lever
positions, page 186
13Clock, see page 87

84 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Indicator lamps in the instrument cluster
High beam
BAS malfunction, see page 243
ESP malfunction, see page 243
4-ETS+ malfunction, see page 243
ABS malfunction, see page 244
Brake pads worn down, see page 247
Engine oil level low, see page 246
Coolant level low, see page 246
Transmission in LOW RANGE mode,
see page 243ESP and 4-ETS+. Adjust driving to road
condition, see page 243
Brake fluid low, see page 241
EBP malfunction, see page 222
Parking brake engaged, see page 191
Front passenger airbag automatically
switched off, see page 55
Front fog lamp, see page 103
Steering wheel adjustment not locked,
see page 74
Fasten seat belts,
see page 245
Battery not being charged properly,
see page 245
SRS malfunction, see page 242
Fluid level for windshield and headlamp
washer system low, see page 247.
BAS
ESPABSLOW
RANGE
BRAKESRS

95 Flexible service system
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Important!
The FSS indicator is not an engine oil level indicator.
See page 96 for engine oil level indicator.
Notes:
When disconnecting vehicle battery for one or more
days at a time, such days will not be counted. Any such
days not counted by the FSS can be added by your
Mercedes-Benz Light Truck Center.
The interval between services is determined by the type
of driving for which the vehicle is used. For example,
driving at extreme speeds, and cold starts combined
with short distance driving in which the engine does not
reach normal operating temperature, reduce the interval
between services.
Following a completed A or B service the Mercedes-
Benz Light Truck Center sets the counter mileage to
10 000 miles (Canada: 15 000 km).
The counter can also be set by any individual. To do so:
1. Turn the key in steering lock to position 2.
2. Immediately press button (1) twice within one
second.3. The present status for days or distance is displayed.
Within 10 seconds turn key in steering lock to
position 0.
4. Press and hold button (1), while turning key in
steering lock to position 2 again. The present status
for days or distance is displayed once more.
Continue to hold button (1).
After approximately 10 seconds a signal sounds, and
the display shows 10 000 miles (Canada: 15 000 km)
for approximately 10 seconds.
5. Release button (1).
If the FSS counter was inadvertently reset, have it
corrected at a Mercedes-Benz Light Truck Center.
Note:
However you choose to set your reference numbers, the
scheduled services as posted in the Service Booklet
must be followed to properly care for your vehicle.

96 Engine oil level indicator
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Engine oil level indicator
To check the engine oil level, park vehicle on level
ground, with engine at normal operational temperature.
Check oil level approximately 5 minutes after turning
off the engine, allowing for the oil to return to the oil
pan.
Turn the key in steering lock to position 2 and wait until
the display “––––––” appears in the odometer display
field.
Within 1 second press button (1) twice.The following messages are available:
“OIL i.O”
No oil needs to be added.
“–1.0 L”
“–1.5 L”
“–2.0 L”
Add oil according to amount displayed.
See page 255 for instructions on adding engine oil.
“OIL HI”
Do not overfill the engine.
Excessive oil must be siphoned or drained off. It could
cause damage to the engine and catalytic converter not
covered by the Mercedes-Benz Limited Warranty.
The display “––––––” flashes in the odometer display
field if a proper oil level check cannot be performed. The
engine oil level check can be repeated after a short time.
Perform the engine oil level check with the dipstick, if it
cannot be completed via the odometer display field.
Seepage255.
In this case we recommend that you have the system
checked at a Mercedes-Benz Light Truck Center.

200 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
If the vehicle is parked after being driven on salt treated
roads, the braking efficiency should be tested as soon as
possible after driving is resumed while observing the
safety rules in the previous paragraph.
Winter driving
Have your vehicle winterized at your authorized
Mercedes-Benz Light Truck Center before the onset of
winter.
•Change the engine oil if the engine contains an oil
which is not approved for winter operation. For
viscosity (SAE / CCMC class) and filling quantity,
see page 314.•Check engine coolant anticorrosion / antifreeze
concentration.
•Additive for the windshield washer and headlamp
cleaning system: Add MB Concentrate “S” to a
premixed windshield washer solvent / antifreeze
which is formulated for below freezing temperatures
see page 259.
•Test battery: Battery capacity drops with decreasing
ambient temperature. A well charged battery helps
to ensure that the engine can be started, even at low
ambient temperatures.
•Tires: We recommend M+S rated radial-ply tires on
all four wheels for the winter season. Observe
permissible maximum speed for M+S rated
radial-ply tires and the legal speed limit.
In winter operation, the maximum effectiveness of the
antilock brake system (ABS), the four wheel electronic
traction system (4-ETS+), the electronic stability
program (ESP), and electronic brake proportioning
(EBP) can only be achieved with M+S rated radial-ply
tires and / or snow chains recommended by
Mercedes-Benz. Snow chains maximize performance.
For driving instructions using snow chains see
page 199.
Wa r n i n g !
If the vehicle becomes stuck in snow, make sure
that snow is kept clear of the exhaust pipe and
from around the vehicle with engine running.
Otherwise, deadly carbon monoxide (CO) gases may
enter vehicle interior resulting in unconsciousness
and death.To assure sufficient fresh air ventilation, open a
window slightly on the side of the vehicle not
facing the wind.