spare MERCEDES-BENZ ML320 2002 W163 Owner's Manual

5 Contents
Practical hintsFirst aid kit .....................................250
Fuses ................................................250
Electrical outlet ..............................252
Stowing items in the vehicle ........252
Hood .................................................253
Checking engine oil level .............255
Automatic transmission
fluid level ...................................256
Engine oil consumption ................256
Coolant level ...................................256
Adding coolant ...........................257
Windshield washer/headlamp
cleaning system .........................258
Windshield and headlamp
washer fluid mixing ratio .........259Ve h i c l e j a c k ,
wheel bolt wrench and
screwdriver ............................... 259
Air pump ......................................... 261
Wheels ............................................ 262
Tire replacement ....................... 262
Rotating wheels ......................... 263
Spare wheel .................................... 264
Changing wheels ........................... 267
Tire inflation pressure ................. 272
Battery ............................................. 273
Jump starting ................................. 275
Towing the vehicle ........................ 277
Transmission selector lever,
manually unlocking .................. 281
Stranded vehicle ............................ 281Exterior lamps ................................282
Headlamp assembly ...................283
Taillamp assemblies ..................287
Adjusting headlamp aim ...............290
Remote control battery
replacement ...............................292
Synchronizing
remote control ............................293
Emergency operation of
sliding/pop-up roof ...................294
Manual release for
fuel filler flap .............................295
Replacing wiper blades .................295
Roof rack .........................................296

6 Contents
Vehicle careCleaning and care of the vehicle .298
Power washer ..............................299
Tar stains .....................................299
Paintwork, painted body
components .................................299
Engine cleaning ..........................300
Vehicle washing .........................300
Ornamental moldings ................300
Headlamps, taillamps, turn signal
lenses ...........................................300
Cleaning the parktronic system
sensors ......................................... 301
Window cleaning ........................ 301
Wiper blades ............................... 301
Light alloy wheels ......................302
Instrument cluster .....................302
Steering wheel and gear selector
lever ..............................................302
Cup holder ...................................302
Seat belts .....................................302
Headliner .....................................302
Upholstery ...................................303Hard plastic trim items ............. 303
Plastic and rubber parts ........... 303
Technical dataSpare parts service ....................... 306
Warranty coverage ........................ 306
Identification labels ...................... 307
Layout of poly-V-belt drive ........... 308
Technical data ................................ 309
Fuels, coolants, lubricants etc. –
capacities .................................... 314
Engine oils ....................................... 316
Engine oil additives ....................... 316
Air conditioner refrigerant ........... 316
Brake fluid ....................................... 316
Premium unleaded gasoline ......... 317
Fuel requirements ......................... 317
Gasoline additives .......................... 318
Coolants ........................................... 318
Consumer information ................. 320
IndexIndex ................................................322

171 Tele Aid
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index When the connection is established, the message
“ROADSIDE ASSISTANCE – CALL CONNECTED”
appears in the MCS display. The Tele Aid system will
transmit data generating the vehicle identification
number, model, color and location (subject to
availability of cellular and GPS signals).
While the call is connected, you can change to
navigation menu by pressing NAVI button on the MCS.
A voice connection between the Roadside Assistance
dispatcher and the occupants of the vehicle will be
established. When a voice connection is established the
audio system mutes and the message “TELE AID –
ROADSIDE ASSISTANCE CALL ACTIVE” appears in the
MCS display. The nature of the need for assistance can
then be described. The Mercedes-Benz Roadside
assistance dispatcher will either dispatch a qualified
Mercedes-Benz technician or arrange to tow your
vehicle to the nearest Mercedes-Benz Center. For
services such as labor and/or towing charges may apply.
Refer to the Roadside Assistance manual for more
information.These programs are only available in the USA:
•Sign and Drive services: Services such as jump start,
a few gallons of fuel or the replacement of a flat tire
with the vehicle spare tire are obtainable,
•Remote Vehicle Diagnostics: This function permits
the Mercedes-Benz Roadside Assistance dispatcher
to download malfunction codes and actual vehicle
data.
Notes:
The indicator lamp in the Roadside Assistance
button• remains illuminated in red for
approximately 10 seconds during the system self-check
after turning key in steering lock to position 2 (together
with the “SOS” button and the Information
button¡).
See system self-check on page 166 when the indicator
lamp does not light up in red or stay on longer than
approximately 10 seconds.

210 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Vehicle and trailer weights and ratings
Gross Vehicle Weight Rating (GVWR) is the maximum
permissible vehicle weight: 6614 lbs. (3000 kg)
Gross Vehicle Weight (GVW): comprises weight of
vehicle including fuel, tools, spare wheel, installed
accessories, passengers, cargo and trailer tongue. It
must never exceed the GVWR.
Gross Axle Weight Rating (GAWR) is the maximum
permissible axle weight:
Gross Trailer Weight (GTW) is the maximum
permissible trailer weight to be towed:
5000 lbs. (2260 kg)
Trailer Tongue Weight Rating (TWR) is the maximum
permissible weight of the trailer tongue:
[500 lbs. (225 kg) limit for MB approved hitch receiver]Loading a trailer
When loading a trailer, you should observe that neither
the permissible GTW, nor the GVWR are exceeded.
Maximum permissible values are listed on the safety
compliance certification labels for the vehicle and for
the trailer to be towed. The lowest value listed must be
selected when determining how the vehicle and trailer
are loaded.
We recommend loading the trailer in such a manner
that it has a tongue weight (TW) between 10% and 15%
of the GTW.
The tongue weight at the hitch ball must be added to the
GVW to prevent exceeding your Mercedes-Benz tow
vehicle’s rear GAWR. front
rear2976 lbs.
3858 lbs.(1350 kg)
(1750 kg)

224 Driving systems
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
If the BAS / ESP malfunction indicator lamp¿ comes
on continuously with the engine running, a malfunction
has been detected in either system. Only partial engine
output will be available.
If the BAS malfunctions, the brake system functions in
the usual manner, but without BAS.
If the BAS / ESP malfunction indicator lamp stays
illuminated, have the BAS or ESP checked at your
authorized Mercedes-Benz Light Truck Center as soon
as possible.
With the ABS malfunctioning, the ESP is also switched
off.
Driving the vehicle with varied size tires will cause the
wheels to rotate at different speeds, therefore the ESP
may activate (yellow ESP warning lampv in
speedometer dial comes on). For this reason, all wheels,
including the spare wheel, must have the same tire
outside diameter.
When testing the parking brake on a brake test
dynamometer, the engine must be shut off. Otherwise,
the ESP will immediately be engaged and will apply the
rear wheel brakes.In winter operation, the maximum effectiveness of the
ESP is only achieved with Mercedes-Benz recommended
M+S rated radial-ply tires and / or snow chains.
Synchronizing ESP
If the power supply was interrupted (battery
disconnected or empty), the BAS / ESP malfunction
indicator lamp may be illuminated with the engine
running.
Turn steering wheel completely to the left and then to
the right. The BAS / ESP malfunction indicator lamp
should go out.
If battery voltage drops below 10 volts, the indicator
lamp comes on and the brake assist system (BAS) is
deactivated. If the battery voltage rises and exceeds
10 volts, the BAS / ESP malfunction indicator lamp goes
out, and brake assist system (BAS) is functional again.
After driving off the BAS / ESP malfunction indicator
lamp should go out after approximately 110 - 220 yd
(100 - 200 m).

249 Contents - Practical hints
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Practical hintsFirst aid kit .....................................250
Fuses ................................................250
Electrical outlet ..............................252
Stowing items in the vehicle ........252
Hood .................................................253
Checking engine oil level .............255
Automatic transmission
fluid level ...................................256
Engine oil consumption ................256
Coolant level ...................................256
Adding coolant ...........................257
Windshield washer/headlamp
cleaning system .........................258
Windshield and headlamp
washer fluid mixing ratio .........259Ve h i c l e j a c k ,
wheel bolt wrench and
screwdriver ............................... 259
Air pump ......................................... 261
Wheels ............................................ 262
Tire replacement ....................... 262
Rotating wheels ......................... 263
Spare wheel .................................... 264
Changing wheels ........................... 267
Tire inflation pressure ................. 272
Battery ............................................. 273
Jump starting ................................. 275
Towing the vehicle ........................ 277
Transmission selector lever,
manually unlocking .................. 281
Stranded vehicle ............................ 281Exterior lamps ................................282
Headlamp assembly ...................283
Taillamp assemblies ..................287
Adjusting headlamp aim ...............290
Remote control battery
replacement ...............................292
Synchronizing
remote control ............................293
Emergency operation of
sliding/pop-up roof ...................294
Manual release for
fuel filler flap .............................295
Replacing wiper blades .................295
Roof rack .........................................296

250 First aid kit
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
First aid kit
The first aid kit is located behind the cover (1) in the
liftgate.
To open, pull in direction of arrows and remove cover.Fuses
Before replacing a blown fuse, determine the cause of
the short circuit.
Spare fuses and a special fuse puller are supplied inside
the fuse box cover. Observe amperage and color of fuse.
Always use a new fuse for replacement. Never attempt to
repair or bridge a blown fuse.
A fuse chart can be found inside the corresponding fuse
box cover.

260 Spare wheel, vehicle jack
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
The vehicle jack, wheel bolt wrench and screwdriver are
located in the rear cargo compartment behind the cover
in the right side trim panel.
To get to tools, first remove trim panel cover by turning
both handles to left.
Vehicles with optional CD-changer:
Loosen CD-changer securing screw and swing
CD-changer out of the panel to gain access to jack and
tool kit.Unscrew plastic nut (1) and lift out vehicle jack.
See illustration for proper storage of jack and wheel bolt
wrench.
Warnung!Sich nicht unter
das nur mit dem W
agenheber
aufgebockte Fahrzeug begeben!Warnung!Sich nicht unter
das nur mit dem W
agenheber
aufgebockte Fahrzeug begeben!

261 Spare wheel, vehicle jack
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index 2Ve h i c l e j a c k
3Screwdriver
4Wheel bolt wrench
The screwdriver is placed inside the wheel bolt wrench
handle.Air pump (ML 55 AMG)
1Air pump
2Storage compartment
The air pump is located behind the space-saver spare
wheel.
The air pump is secured with a strap.
1
2

262 Tires, Wheels
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Light Truck Center
for further information.
See your authorized Mercedes-Benz Light Truck Center
for information on tested and recommended rims and
tires for summer and winter operation. They can also
offer advice concerning tire service and purchase.Tire replacement
Front and rear tires should be replaced in sets.
Furthermore – in the event of tire replacement – the
optional regular size spare wheel should be used on the
rear axle. Rims and tires must be of the correct size and
type. For dimensions, see technical data on page 310.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
It is imperative that the wheel mounting bolts be
fastened to a tightening torque of 110 ft.lb. (150 Nm)
whenever wheels are mounted.
For rim and tire specifications, refer to technical data on
page 310.
Wa r n i n g !
Do not mix different tire construction types (i.e.
radial, bias, bias-belted) on your vehicle because
handling may be adversely affected and may result
in loss of control.
Wa r n i n g !
Worn, old tires can cause accidents. If the tire tread
is badly worn, or if the tires have sustained
damage, replace them.When replacing rims, use only genuine
Mercedes-Benz wheel bolts specified for the
particular rim type. Failure to do so can result in
the bolts loosening and possibly an accident.