bulbs MERCEDES-BENZ ML350 2003 W163 Owner's Manual

ContentsPractical hints.................................. 223
What to do if … .................................. 224
Lamps in instrument cluster ......... 224
Additional indicators in the
speedometer display .................... 235
Where will I find ...?............................ 236
First aid kit ................................... 236
Vehicle tool kit ............................. 237
Electric air pump (ML 55 AMG) .... 238
Spare wheel (space-saver tire) ..... 239
Unlocking/locking in an emergency .. 242
Unlocking the vehicle ................... 242
Locking the vehicle ...................... 243
Changing batteries ....................... 243
Fuel filler flap ............................... 244
Manually unlocking the
transmission selector lever .......... 245
Opening/closing in an emergency ..... 246
Sliding/pop-up roof* .................... 246
Replacing bulbs ................................. 247
Bulbs ............................................ 247
Replacing bulbs for front lamps.... 249
Replacing bulbs for rear lamps ..... 251
Adjusting headlamp aim ............... 253Replacing wiper blades ...................... 254
Removal ....................................... 254
Installation ................................... 254
Flat tire .............................................. 255
Mounting the spare wheel ............ 255
Battery ............................................... 261
Disconnecting the battery ............ 261
Removing the batteries ................ 262
Charging and reinstalling
batteries....................................... 262
Reconnecting the batteries .......... 262
Jump starting ..................................... 264
Towing the vehicle ............................. 267
Front towing eye .......................... 269
Rear towing eye ........................... 269
Stranded vehicle .......................... 270
Fuses ................................................. 271
Fuse box in engine
compartment ............................... 271
Auxiliary fuse box in front
passenger footwell ....................... 272
Technical data................................. 273
Spare parts service............................ 274
Warranty coverage ............................ 275
Loss of Service and Warranty
Information Booklet ..................... 275
Identification labels ........................... 276
Layout of poly-V-belt drive ................. 277
Engine ............................................... 278
Rims and tires ................................... 279
Rims and tires .............................. 279
Rims and winter tires* ................. 280
Spare wheel ................................. 280
Electrical system ............................... 281
Main Dimensions ............................... 282
Weights ............................................. 283
Fuels, coolants, lubricants etc. .......... 284
Capacities .................................... 284
Engine oils ................................... 286
Engine oil additives ...................... 286
Air conditioning refrigerant .......... 286
Brake fluid.................................... 286
Premium unleaded gasoline ......... 286
Fuel requirements ........................ 287
Gasoline additives ........................ 287
Coolants ...................................... 287

201 Operation
At the gas station
Check regularly and before a long trip
Open the hood (
page 202)
1Engine oil level
More information on engine oil can be
found in the “Operation” section
(
page 203).
2Coolant level
For normal replenishing, use water (po-
table water quality). More information
on the coolant level can be found in the
“Operation” section (
page 206).
3Brake fluid
More information on brake fluid can be
found in the “Technical data” section
(
page 284).4Windshield washer and headlamp
cleaning system
More information on filling the reser-
voir can be found in the “Operation”
section (
page 208).
Vehicle lighting
Check function and cleanliness. More in-
formation on replacing light bulbs can be
found in the “Practical hints” section
(
page 247).
Combination switch (
page 102).
Tire inflation pressure
More information on tire inflation pressure
can be found in the “Operation” section
(
page 211).
iLeaving the engine running and the fuel
cap open can cause the
?
lamp to
illuminate.
See also “Practical hints” section
(
page 232).

223 Practical hints
What to do if …
Where will I find ...?
Unlocking/locking in an emergency
Opening/closing in an emergency
Replacing bulbs
Replacing wiper blades
Flat tire
Battery
Jump starting
Towing the vehicle
Fuses

247 Practical hints
Replacing bulbs
Replacing bulbs
Safe vehicle operation depends on proper
exterior lighting and signaling. It is there-
fore essential that all bulbs and lamp as-
semblies are in good working order at all
times.
Correct headlamp adjustment is extremely
important. Have headlamps checked and
readjusted at regular intervals and when a
bulb has been replaced. See your autho-
rized Mercedes-Benz Light Truck Center
for headlamp adjustment.
Bulbs Front lamps
iIf the headlamps are fogged up on the
inside as a result of high humidity, driv-
ing the vehicle a distance should clear
out the fogging.
Lamp
Type
1
Fog lamp
H8 35 W
2
High beam
H7 (55 W)
3
Low beam
H7 (55 W)
Xenon* D2S-35 W
4
Turn signal,
parking, stand-
ing and side
marker lamp
1157 NA
(32/3 cp bulb)
5
Additional turn
signal
LED

248 Practical hintsReplacing bulbsRear lamps Notes on bulb replacement


Use only 12-volt bulbs of the same type
and with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Your hands should be dry and free of oil
and grease.


If the newly installed bulb does not light
up, visit an authorized Mercedes-Benz
Light Truck Center.


Have the LEDs and bulbs for the follow-
ing lamps replaced by an authorized
Mercedes-Benz Light Truck Center:

Additional turn signals in the exteri-
or rear view mirrors


Bi-Xenon lamps*


Front fog lamps (vehicles with sport
package)*
Lamp
Type
6
Brake lamp
1073
(32 cp bulb)
7
Backup lamp
1073
(32 cp bulb)
8
Turn signal lamp
PY 21 W
9
Tail, parking and
standing lamp
Rear fog lamp, driv-
er’s side
P 21/4 W
10
Side marker lamp
W5W
11
High mounted brake
lamp
1073
(32 cp bulb)
12
License plate lamps
C 5 W
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot. Al-
low the lamp to cool down before changing
a bulb.
Halogen lamps contain pressurized gas. A
bulb can explode if you:

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
Because of high voltage in xenon lamps, it is
dangerous to replace the bulb or repair the
lamp and its components. We recommend
that you have such work done by a qualified
technician.

249 Practical hints
Replacing bulbs
Replacing bulbs for front lamps
Replacing low beam bulbs
1Low beam halogen or Bi-Xenon* head-
lamp cover with locking tab2Electrical connector
Bi-Xenon* headlampHalogen headlamp

Switch off the lights.

Open the hood (
page 202).

Push down tab at top end of cover1
and remove.

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.
Warning!
G
Do not remove the cover1 for the Bi-Xenon
headlamp. Because of high voltage in xenon
lamps, it is dangerous to replace the bulb or
repair the lamp and its components. We rec-
o mme n d th at y o u h av e s uc h wo rk don e by a
qualified technician.

250 Practical hintsReplacing bulbsHigh beam bulbs
1High beam headlamp cover with lock-
ing tab
Switch off the lights.

Open the hood (
page 202).

Twist cover1 counterclockwise and re-
move.2Electrical connector

Pull electrical connector2 off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base lo-
cates in the recess on the holder.

Clip the retainer springs.

Plug the connector2 onto the bulb.

Align headlamp cover and click into
place.Turn signal, parking, standing and side
marker lamp bulbs
1Bulb socket

Switch off the lights.

Open the hood (
page 202).

Twist bulb socket1 counterclockwise
and pull out.

Push bulb into socket, turn counter-
clockwise and remove.

Insert new bulb in socket, push in and
twist clockwise.

Reinstall the bulb socket.


251 Practical hints
Replacing bulbs

Align headlamp cover and click into
place.
Fog lamp bulbs
1Fog lamp

Switch off the lights.

Use a suitable object (e.g. screwdriver)
to press on the release lever behind the
front panel.
Front fog lamp1 releases.

Remove fog lamp out of bumper.2Bulb socket
3Tabs

Twist bulb socket2 counterclockwise
to its end stop and pull out.

Pull bulb out of the bulb socket.

Insert new bulb in socket.

Reinstall bulb socket2.

Twist bulb socket2 clockwise to its
end stop.

Reinstall fog lamp into the bumper.
Make sure that tabs3 firmly seat into
the slots of holder.
Replacing bulbs for rear lamps
Tail lamp assemblies
Switch off the lights.

Open liftgate.
1Screws
2Tail, parking and standing lamp
Fog lamp, driver’s side
3Side marker lamp
4Turn signal lamp
5Backup lamp
6Brake lamp

Remove screws1.

Remove tail lamp.


252 Practical hintsReplacing bulbs7Tabs
Squeeze tabs7 together and remove
bulb holder.

Gently push bulb into socket, turn
counterclockwise and remove.

Insert new bulb in socket, push in and
turn clockwise.

Reinstall bulb holder. You should hear
it engage.

Insert the tail lamp in the body, lower
edge first. Make sure that it engages.

Retighten screws with washers on
them.License plate lamp
1License plate lamp
2Screws

Switch off the lights.

Loosen both screws1 and remove
lamp.

Replace the tubular lamp and reinstall
lamp.

Retighten the screws.High mounted brake lamp
1Cover
2Tab

Switch off the lights.

Squeeze both sides of cover1, fold it
forward and remove.

Press tab2 on reflector and remove re-
flector.

Gently push bulb into socket, turn
counterclockwise and remove.

Insert new bulb in socket, push in and
turn clockwise.


253 Practical hints
Replacing bulbs

Insert reflector from the left so that it
engages on the right.

Position tabs of cover in slots and rein-
stall cover until properly seated.
Adjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the center Correct headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 102).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 202).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2:0.50° pitch
screw3:0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.