engine Mercury Mariner Hybrid 2008 s Manual Online

Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
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Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30-second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
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Note:The brake system on this vehicle can only be bled at a authorized
dealer.
TRANSMISSION FLUID
Checking electronically controlled continuously variable
transmission (eCVT)
Refer to yourscheduled maintenance informationchapter for
scheduled intervals for fluid checks and changes. Your transaxle does not
consume fluid. It is designed to be filled for life. However, the fluid level
should be checked if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged
and your foot on the brake pedal,
turn the key to the ACCESSORY
position but do not start the engine.
Turn the wheel to the left to gain
access to the check plug.
4. Latch the gearshift lever in P (Park) and make sure that the engine is
OFF by placing the ignition in the Lock position.
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5. Using the hole in the splash
shield, remove the check plug from
the side of the transmission.
If this is the first check of the
transmission fluid, it may be
necessary to remove the perforated
section of the splash shield (as
indicated on the splash shield).
6. Be sure the engine has been stopped for at least 3 minutes before
performing the fluid level check.
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7. The fluid level should be within
1/4 inch (6 mm) of the plug threads.
8. Replace the check plug.
Adjusting eCVT fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is indicated in theMaintenance product specifications and
capacitiessection in this chapter.
Use of a non-approved fluid may cause internal transaxle
component damage.
If the fluid level is low, add fluid through the check port until the level is
correct and fluid begins to run out of the transmission. If an overfill
occurs, excess fluid should be removed by allowing the fluid to run out
of the check port.
A serious overfill condition of transmission fluid may cause
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
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Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
HIGH VOLTAGE BATTERY COOLING FILTER (REAR A/C)
MAINTENANCE
The high voltage battery has a dedicated A/C cooling system which
includes an air filter.
Refer to thescheduled maintenance informationfor the appropriate
intervals for air filter.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
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MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine
Oil filter FL-2017-B1
PCV valve2
Spark plugs3
Engine air filter element FA-17724
Rear A/C (high voltage battery
cooling) air filter elementFP-51
Cabin air filter FP-66
Fuel filter FG-872
Low voltage (underhood) battery BXT-96R
1When changing oil filter you must also replace the filter cap O-ring. The
oil filter drain plug O-ring must also be replaced whenever the oil filter
drain plug is removed. Reuse of the O-rings may cause engine oil leakage
and may result in severe engine damage. The customer warranty may be
void for any damage to the engine if the O-rings are not replaced.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationchapter and is essential
to the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationchapter for the appropriate
intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and design
specifications for your vehicle, such as a Motorcraft or equivalent
replacement part. The customer warranty may be void for any
damage to the emissions system if such a PCV valve is not used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationchapter for the appropriate
intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be void
for any damage to the engine if such spark plugs are not used.
4Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be void for any damage to the
engine if the correct air filter element is not used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MIN and
MAX lines on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Body hinges, latches,
door striker plates and
rollers, seat tracks, fuel
filler door hinge and
spring, primary and
auxiliary hood latches— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Engine coolant 8.5 quarts (8.0L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Motor/Electronics (M/E)
Coolant3.7 quarts (3.5L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 4.5 quarts (4.25L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
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Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Automatic eCVT
transaxle fluid5.3 quarts (5.0L)
3
Motorcraft MERCONV
AT F
4
XT-5-QM /
MERCONV
Rear axle fluid (4WD) 2.96 pints (1.4L)
5
Motorcraft SAE 80W-90
Premium Rear Axle
Lubricant
6
XY-80W90-QL /
WSP-M2C197-A
Power Transfer Unit
fluid (4WD)
7
12 ounces (0.35L)Motorcraft SAE 75W-140
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer fluid 2.7 quarts (2.6L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank 15 gallons (56.8L) — —
1Add the coolant type originally equipped in your vehicle. Refer toAdding engine coolantin this
chapter.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity.4Using any transmission fluid other than those that meet the recommended specification may cause
internal transaxle damage. Do not use Motorcraft MERCONCVT (blue) ATF. This vehicle uses
only Motorcraft MERCONVATF5Fill to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.64WD vehicles exposed for prolonged periods to temperatures less than -40° C (-40° F) should
change out the rear axle fluid to Motorcraft SAE 75W-140 Rear Axle Lubricant, Ford part number
XY-75W140-QL meeting Ford specification WSL-M2C192-A.7The Power Transfer Unit is lubricated for life with synthetic lube. Lubricant levels are not to be
checked or changed unless a leak is suspected or repair required. Replace Power Transfer Unit
lubricant with specified synthetic lubricant anytime the unit is submerged in water.
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ENGINE DATA
Engine 2.3L I4 engine
Cubic inches 140
Required fuel 87 octane
Firing order 1-3-4-2
Ignition system Coil on plug
Spark plug gap 0.049–0.053 inch (1.25–1.35mm)
Compression ratio 12.3:1
Engine drivebelt routing
•2.3L I4 Engine
HIGH VOLTAGE BATTERY DATA
High Voltage Battery
Battery chemistry Nickel Metal Hydride
Nominal Voltage 330 Volts
Capacity 6 Amp-hours
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