service MITSUBISHI 3000GT 1991 Manual PDF
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: 3000GT, Model: MITSUBISHI 3000GT 1991Pages: 1146, PDF Size: 76.68 MB
Page 261 of 1146

ENGINE CONTROL - Specifications / Troubleshooting13-155
ENGINE CONTROL
i; SPECIFICATIONSSERVICE SPECIFICATIONS
M13CEB
IItems
Standard value
Accelerator cable playmm (in.)
Accelerator switch switching pointmm (in.)
TROUBLESHOOTING
Specifications
1
- 2 (.04 - .08)
3-5(.12-.20)
2 - 6 (08 - .24)ACCELERATOR CABLE AND ACCELERATOR PEDAL
MlSEGAC
ISymptomProbable causeRemedyI
Throttle valve will notfully open or closeMisadjusted accelerator cable
Misadjusted automatic speed-control cable
Broken return spring
Throttle lever malfunction
Adjust
Adjust
Replace
Replace
Accelerator pedaloperation not smooth(over acceleration)
Accelerator pedal wrongly tightened
Misinstalled accelerator cable
Accelerator cable requires lubricationRepair
Repair
Lubricate or replace
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Page 262 of 1146

13-156ENGINE CONTROL - Service Adjustment Procedures
SERVICE ADJUSTMENT PROCEDURES
M13FBCKIACCELERATOR CABLE INSPECTION AND
a ’ADJUSTMENT
For models equipped with the cruise control system, refer to
P. 13-l 58.(1) Turn air conditioner and lights OFF.
Inspect and adjust at no load.
(2) Warm engine until stabilized at idle.
(3) Confirm idle speed is at prescribed rpm.
(4) Stop engine (ignition switch OFF).
(5) Confirm there are no sharp bends in accelerator cable.
(6) Check inner cable for correct slack.
(7) If there is too ‘much slack or no slack, adjust play by the
following procedures.@ Turn the ignition switch to the ON position (without
starting the engine) and leave in that condition for
approximately 15 seconds.@Loosen the adjusting bolts on the air intake plenum, and
then secure the outer cable so that the free play of
th,einner cable will be the standard value.
Standard value:
1 - 2 mm (.04 - .08 in.)3-5 mm
(.12-.20 in.)
NOTE
\JIf there is excessive play of the accelerator cable, the
vehicle speed drop (“undershoot”) when climbing a slope
will be large.
If there is no play (excessive tension) of the accelerator
cable, the idling speed will increase.
(8) After adjusting, confirm that throttle valve fully opens and
closes by operating pedal.
(9) Adjust accelerator cable play and confirm throttle lever
stopper touches the fixed SAS.
ACCELERATOR SWITCH INSPECTION AND
A
nADJUSTMENTMlBFlBC
09FO117Make sure that when the accelerator pedal is free, there is
;$ustingcontinuity between the terminals of the accelerator switch and
/that when the pedal is pressed until the indicated pedal stroke
A reaches the standard value, there is no continuity between
the terminals of the switch.
Standard value:Accelerator switch switching point
2 - 6 mm (.079 - .24 in.)If stroke A is out of specification, adjust with adjusting bolt.
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\
‘LJ ~
Page 264 of 1146

13-158CRUISE CONTROL SYSTEM - Specifications
CRUISE CONTROL SYSTEM
SPECIFICATIONSLJGENERAL SPECIFICATIONS
MlOCA-.Rated load A
Voltage drop V
Auto-cruise control switchRated load A
SET
Stop light switch (for cruise control)Rated load A
Clutch switchRated load A
Vacuum pump
TypeRated load A
Control valve, release valveSERVICE SPECIFICATIONS
MlBCB- -
ItemsI Specifications
Accelerator cable playmm (in.)
Throttle cablemm (in.)
Cruise control cablemm (in.)
Resistance between terminals for control valve and reliefvalve in vacuum pumps1
O-l (O-.04)
2-3(.08-.12)
1-2 (.04-.08)
l-2(.04-.08)
50-60
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13-I 78CRUISE CONTROL SYSTEM - Service Adjustment ProceduresSERVICE
ADJUSTMENT PROCEDURESCRUISE CONTROL CABLES INSPECTION AND ADJUSTMENT
I
MlSFTCA
‘\J ~
Cruise control actuator
Cruise control assemblyAdjusting nut A
Link B
.
Adillstinn nr~+ R\Cruise control
cable
Adjusting nut C
Accelerator cable
Throttle valve-Link A
07N0004(1) Set the air conditioner, lights and other switches to OFF for
inspection at no load.
(2) Let the engine warm up until it runs at idle.
(3) Check that the idle speed is within the specified range.
(4) Stop the engine and set the ignition switch to OFF.
(5) Check that the accelerator cable, cruise control cable and
throttle cable are routed without sharp bends.
(6) Depress the accelerator pedal to check that the throttle
lever moves smoothly from the fully-closed to fully-opened
position.
(7) Check the free travel state of the inner cables of the
accelerator cable, cruise control cable and throttle cable.
(8) If the inner cables are too loose or have no free travel at all,
check using the following procedure.@ Remove the’ link protector.
@ Loosen the adjusting and lock nuts of the throttle lever
and intermediate links A, B and C to place the throttle
lever and intermediate links A, B and C in the free state.
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Page 285 of 1146

CRUISE CONTROL SYSTEM - Service Adjustment Procedures13-179Adjusting nut C
07NOOlELink Blever
07N0019Link
B07NOOlE
y,jj--ww ,03LO122
\\ \18FO2.2'@ Set the ignition switch to ON (do not start the engine).@ Rotate intermediate link C in the direction shown until it
is blocked by the stopper, turn down adjusting nut C in
the direction that the free travel of the inner cable is
reduced, and back off adjusting nut C the specified
number of turns just before intermediate link C begins
to move.
Amount adjusting nut C is to be backed off:
- 1 mm (0 - .04 in.)]
About two turns [inner cable free
travel 2 to 3 mm
(.08 to .12 in.)]@ Secure the accelerator cable with the lock nut.@ Turn down adjusting nut B in the direction that the free
travel of the inner cable of the throttle cable is reduced.
At the position where the lever of intermediate link B is
brought into contact with intermediate. link C, back off
adjusting nut B the specified number of turns.
Amount adjusting nut B is to be backed off:
About one turn [inner cable free travel 1 to 2 mm
(.04 to .08 in.)]@ Secure the throttle cable with the lock nut.@ Secure the adjusting bolt of the surge tank.@ Turn down adjusting nut A in the direction that the free
travel of the inner cable of the cruise control cable is
reduced. At the position where the lever of intermedi-
ate link A is brought into contact with intermediate link
B, back off adjusting nut A the specified number of
turns.
Amount adjusting nut A is to be backed off:
About one turn [inner cable free travel 1 to 2 mm
(.04 to .08 in.)]@ Secure the cruise control cable with the lock nut.@ After adjustment, check to see that the end of the fixed
SAS is in contact with the stopper of the throttle lever.
CRUISE CONTROL SYSTEM INSPECTION
MlBFlDA
CRUISE CONTROL MAIN SWITCH CHECK
(1) Turn the ignition key to ON.
(2) Check to be sure that the CRUISE CONTROL ON indicator
light within the combination meter illuminates when the
main switch is switched ON.
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Page 286 of 1146

13-180CRUISE CONTROL SYSTEM - Service Adjustment Procedures.
4
ET: ON
07FOOl;Control switch
\E: ON
t
07FOOliControl switch
\
SET: ON
07FOOlControl switch
\
07FOOl
CRUISE CONTROL SETTING CHECK(1) Switch ON the main switch.
(2) Drive at the desired speed within the range of approximate-
ly 40
- 145 km/h (25 - 90 mph).
(3) Operate the control switch downward. (SET switch: ON)
(4) Check to be sure that the speed is the desired constant
speed when the switch is released, and also check to be
sure that the CRUISE indicator light (within the combination
meter) illuminates.
NOTEIf the vehicle speed decreases to approximately 15 km/h (9
mph) below the set speed, because of climbing a hill for
example, the cruise control will be cancelled.
SPEED-INCREASE SETTING CHECK(1) Set to the desired speed.
(2) Operate the control switch upward. (RESUME switch: ON)
(3) Check to be sure that acceleration continues while the
switch is hold, and that when it is released the constant.
speed at the time when it was released becomes the
driving speed.
NOTEEven if, during acceleration, the vehicle speed reaches or
exceeds the high limit [approximately 145 km/h (90 mph)],
acceleration will continue, however, when the switch is
released, the set speed (“memorized speed”) will become
the high limit of the vehicle speed.
SPEED REDUCTION SETTING CHECK(1) Set to the desired speed.
(2) Operate the control switch downward. (SET switch: ON)
(3) Check to be sure that deceleration continues while the
switch is held, and that when it is released the constant
speed at the time when it was released becomes the
driving speed.
NOTEWhen the vehicle speed reaches the low limit [approx-
imately 40 km/h (25 mph)] during deceleration, the cruise
control will be cancelled.
CRUISE CONTROL CANCELLATION AND SET SPEED RE-
SUME CHECK(1) Set cruise control.
(2) In the cruising condition of the cruise control mode, check
that when any of the following operations are performed,
the normal drive mode is restored and
,the vehicle coasts
smoothly.@ Move the control switch toward you. (CANCEL switch:@ Depress the brake pedal.@ Depress the clutch pedal.
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Page 287 of 1146

‘CRUISE CONTROL SYSTEM - Service Adjustment Procedures13-181
Control switch
07FOO17
\\ \18FO22;
07FOOlO6 1 4
ILL: Illumination light
I
07FOO13
(3) With the vehicle at a speed of more than about 40 km/h (25
mph), check that when the control switch is moved upward
(RESUME switch: ON), the vehicle resumes cruising at the
speed held before cancellation of the cruise control mode.
(4) In the cruise control mode, check that when the main
switch is set to OFF, the normal drive mode is restored and
the vehicle coasts smoothly.
INDIVIDUAL PARTS INSPECTION
M13FEA
CRUISE CONTROL MAIN SWITCH INSPECTION
(I) Remove the main switch together with the switch garnish.
(2) Remove the main switch from the switch garnish.
(3) Operate the main switch and check for continuity across
the individual terminals.
ILL 2 3 4 5
Press OFF.
Neutral positionPress ON.000A
0
NOTE(I 1O-O denotes continuity across the terminals.(2) ILL: Illumination light
(4) Connect a positive lead from the battery to terminal @ and
a negative lead from the battery to terminal @ and check
that battery voltage is available across terminal @ and the
ground during the period the ON side of the main switch is
pressed and during the period before the OFF side is
pressed thereafter.
Check that when the OFF side of the main switch is
pressed thereafter, the battery voltage available across
terminal @ and the ground is reduced to 0 V.
07FOOll
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Page 288 of 1146

13-182CRUISE CONTROL SYSTEM - Service Adjustment ProceduresI
CRUISE CONTROL SWITCH INSPECTION(1) Remove the air bag module using the following procedure.I07FOO12
07NOOl@ Remove the negative terminal of the battery and wait
for more than 30 seconds.
d
CautionThe capacitor in the SRS diagnosis unit retains
enough voltage to deploy the air bag for a given
period even after disconnection of the battery. If anoperation is performed during that given period,
unintended deployment of the air bag could result
and cause serious injury.@Remove the air bag module. To remove the clock spring
connector
(squib connector) from the air bag module,
force the lock outward and pry it with a plain screwdriv-
er as shown at left so that no undue force will be
exerted on the connector when it is removed.@ The removed air bag module should be stored in a
clean, dry, flat place with the pad side up.
(2) Disconnect the connector of the control switch and operate
the control switch to measure the resistance between the
individual terminals.
If the readings are as shown below, the control switch may
be considered good.
Switch operationResistance between-iJ
terminals
When switch is not operated
When switch is operated toward you
(CANCEL switch: ON)
When switch is operated upward
(RESUME switch: ON)
When switch is operated downward
(SET switch: ON)No continuity
Approx. 0
1RApprox. 820
1RApprox. 2,700
fi
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CRUISE CONTROL SYSTEM - Service Adjustment Procedures13-183
onoo5J16LO285
141014;
TFA0359
16FO13LResistance
3--1Okl2
STOP LIGHT SWITCH/BRAKE SWITCH INSPECTION(1) Disconnect the connector.
(2) Check for continuity between the terminals of the switch.
O-O: Continuity
Brake switchStop light switch
1423
Whenbrakepedal00depressed.
When
brake
pedal00not depressed.CLUTCH SWITCH INSPECTION
(I) Disconnect the connector.
(2) Check that there is continuity between the terminals when
the clutch pedal is depressed, and that there is no
continuity when the pedal is released.
INHIBITOR SWITCH (“N” POSITION) INSPECTION
(1) Disconnect the connector.
(2) Check to be sure that there is continuity between connec-
tor terminals
@and @when the shift lever is moved to the
“N” range.
VEHICLES SPEED SENSOR INSPECTION
Use circuit tester to check circuit repeats off/on between
terminals when speedometer shaft turned several times.
(1) Remove the vehicle’s speed sensor and connect as shown
in the illustration, using a 3
- 10 kQ resistance.
(2) Use a voltmeter to check for voltage at terminals @ and @
when the pulse generator shaft is turning. (One revolution
is four pulses.)
16R0273
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13-184CRUISE CONTROL SYSTEM - Service Adjustment Procedures
07AOO51
07A005t07A005i
THROlTLE POSITION SENSOR INSPECTIONFor inspection, refer to
P.13-65.
IDLE POSITION SWITCH INSPECTIONFor inspection, refer to
P.13-68.VACUUM PUMP INSPECTION
Inspection of Solenoid Valves (Control and Relief Valves)(1) Disconnect the connector of the vacuum pump assembly.
(2) Measure the resistance values across terminals @ and @
and across terminals @ and
0.Standard value: 50
- 60 R
(3) Check that when the battery voltage is applied across
terminals @ and @ and across terminals @ and
0, the
operating sounds of the solenoid valves are heard.
(4) If the solenoid valves are defective, replace the vacuum
pump assembly.
Inspection of Motor
(1) Disconnect the connector of the vacuum pump assembly.
(2) Check that when the battery voltage is applied across
terminals @ and
@, the motor operates.
ACTUATOR INSPECTION(1) Remove the actuator.
(2) Using a vacuum pump, apply a negative pressure to the
actuator to check that the holder portion moves more than
35 mm (1.4 in.). Retain the negative pressure in that state to
check that the holder portion does not change its position.
(3) After the actuator has been mounted, check and adjust the
cruise control cable. (Refer to
P.13-178.)
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