MITSUBISHI 380 2005 Workshop Manual

TOWING AND HOISTING
GENERAL00-30
When service procedures require removing rear sus-
pension, fuel tank and spare tyre, place additional
weight on the rear end of vehicle, or anchor vehicle to
hoist to prevent tipping when the location of the center
of gravity changes.
If the lifting support area contacts with the sill cover
(arrow area as shown in the illustration), the sill cover
will be damaged. Ensure that the lifting support does
not contact the sill cover.

GENERAL DATA AND SPECIFICATIONS
GENERAL00-31
GENERAL DATA AND SPECIFICATIONSM1001000900473.
GENERAL SPECIFICATIONS
<3.8L ENGINE>
ITEM 380, 380LS, 380LX 380VRX, 380GT
Vehicle
dimension
mmFront track 1 1,570mm
Overall width 2 1,840mm
Front overhang 3 984mm 989mm
Wheelbase 4 2,750mm
Rear overhang 5 1103mm 1116mm
Overall length 6 4837mm 4855mm
Ground clearance
(unladen7 162mm
Overall height
(unladen)8 1480mm
Rear track 9 1,570mm
ITEM MANUAL TRANS. AUTOMATIC TRANS.
380 380 VRX 380 380 VRX 380
LS/LX 380 GT
Vehicle
weight kgKerb mass (without
optional parts) 1,625 1,630 1,665 1,670 1,660 1,700
Kerb mass (with full
optional parts) 1,642 1,652 1,682 1,692 1,698 1,700
Maximum gross vehicle
mass 2,080 2,125
Maximum axle mass
rating-front 1,180
Maximum axle mass
rating-rear 1,010
Ride
height
(mm)Front ride height 410 Measured from lowest point of
fender (wheel arch) to the centre
of the wheel. Rear ride height 393
Seating
capacity 5

TIGHTENING TORQUE
GENERAL00-32
TIGHTENING TORQUEM1001001100555
Each torque value in the table is a standard value for
tightening under the following conditions.
1. Bolts, nuts and washers are all made of steel and
plated with zinc.
2. The threads and bearing surface of bolts and
nuts are all in dry condition.
The values in the table are not applicable:1. If toothed washers are inserted.
2. If plastic parts are fastened.
3. If bolts are tightened to plastic or die-cast
inserted nuts.
4. If self-tapping screws or self-locking nuts are
used.
STANDARD BOLT AND NUT TIGHTENING TORQUE Engine Model No. 6G75
Total displacement 3,828cc
Automatic
TransaxleModel No. F5A5A-4-C2Z
Type 5-speed automatic
Manual
Trans.Model No. F 5M51
Type 5-speed manual
Fuel
systemFuel supply system Electronic controlled multipoint fuel injection (MPI) ITEM 380, 380LS, 380LX 380VRX, 380GT
THREAD SIZE STANDARD TIGHTENING TORQUE
NOMINAL BOLT
DIAMETER (mm)PITCH
(mm)HEAD MARK "4" HEAD MARK "7" HEAD MARK "8"
M5 0.8 2.5
0.5 Nm (23 4
in-lb)5.0 1.0 Nm (44 9
in-lb)6.0 1.0 Nm (53 9
in-lb)
M6 1.0 5.0
1.0 Nm (44 9
in-lb)8.5 1.5 Nm (76 13
in-lb)10 2 Nm (89 17
in-lb)
M8 1.25 11
2 Nm (98 17
in-lb)20 4 Nm (15 3 ft-lb) 24 4 Nm (18 3 ft-lb)
M10 1.25 23
4 Nm (17 3 ft-lb) 42 8 Nm (31 6 ft-lb) 53 7 Nm (39 5 ft-lb)
M12 1.25 42
8 Nm (31 6 ft-lb) 80 10 Nm (59 7
ft-lb)93 12 Nm (68 9
ft-lb)
M14 1.5 70
10 Nm (52 7
ft-lb)130 20 Nm (96 15
ft-lb)150 20 Nm ( 111 14
ft-lb)
M16 1.5 105
15 Nm (78 11
ft-lb)195 25 Nm (144 18
ft-lb)230 30 Nm (170 22
ft-lb)
M18 1.5 150
20 Nm ( 111 14
ft-lb)290 40 Nm (214 29
ft-lb)335 45 Nm (247 33
ft-lb)

TIGHTENING TORQUE
GENERAL00-33
FLANGE BOLT AND NUT TIGHTENING TORQUE M20 1.5 210
30 Nm (155 22
ft-lb)400 60 Nm (295 44
ft-lb)465 65 Nm (343 48
ft-lb)
M22 1.5 290
40 Nm (214 29
ft-lb)540 80 Nm (398 59
ft-lb)630 90 Nm (465 66
ft-lb)
M24 1.5 375
55 Nm (277 40
ft-lb)705 105 Nm (520
77 ft-lb)820 120 Nm (605
88 ft-lb)
THREAD SIZE STANDARD TIGHTENING TORQUE
NOMINAL BOLT
DIAMETER (mm)PITCH
(mm)HEAD MARK "4" HEAD MARK "7" HEAD MARK "8"
M6 1.0 5.0
1.0 Nm (44 9
in-lb)10 2 Nm (89 17
in-lb)12 2 Nm (107 17
in-lb)
M8 1.25 13
2 Nm (111 22
in-lb)24 4 Nm (18 3 ft-lb) 28 5 Nm (20 4 ft-lb)
M10 1.25 26
5 Nm (19 4 ft-lb) 50 5 Nm (37 4 ft-lb) 58 7 Nm (43 5 ft-lb)
M10 1.5 25
4 Nm (18 3 ft-lb) 46 8 Nm (34 6 ft-lb) 55 5 Nm (41 3 ft-lb)
M12 1.25 47
9 Nm (35 6 ft-lb) 93 12 Nm (68 9
ft-lb)105 15 Nm (78 11
ft-lb)
M12 1.75 43
8 Nm (32 6 ft-lb) 83 12 Nm (61 9
ft-lb)98 12 Nm (72 9
ft-lb) THREAD SIZE STANDARD TIGHTENING TORQUE
NOMINAL BOLT
DIAMETER (mm)PITCH
(mm)HEAD MARK "4" HEAD MARK "7" HEAD MARK "8"

LUBRICATION AND MAINTENANCE
GENERAL00-34
LUBRICATION AND MAINTENANCEM1001001200336
Maintenance and lubrication service recommenda-
tions have been compiled to provide maximum pro-
tection for the vehicle owner's investment against all
reasonable types of driving conditions. Since these
conditions vary with the individual vehicle owner's
driving habits, the area in which the vehicle is oper-
ated and the type of driving to which the vehicle is
subjected, it is necessary to prescribe lubrication and
maintenance service on a time frequency as well as
mileage interval basis.
Oils, lubricants and greases are classified and
graded according to standards recommended by the
Society of Automotive Engineers (SAE) and the Aus-
tralian Petroleum Institute (API).
MAINTENANCE SCHEDULES
For Information on service maintenance refer to the
"Service handbook".
ENGINE OIL
Tests have shown that laboratory animals
develop skin cancer after prolonged contact with
used engine oil. Accordingly, the potential exists
for humans to develop a number of skin disor-
ders, including cancer, from such exposure to
used engine oil. Therefore, when changing
engine oil, be careful not to touch it as much as
possible. Protective clothing and gloves, that
cannot be penetrated by oil, should be worn. The
skin should be thoroughly washed with soap and
water, or use waterless hand cleaner, to remove
any used engine oil. Do not use petrol, thinners,
or solvents.Either of the following engine oils should be used:
1. Engine oil conforming to the ACEA classification:
"For service A1, A2 or A3.
2. Engine oil conforming to the API classification:
"For service SG" or higher.
FUEL USAGE STATEMENT
Using leaded petrol in this car will damage the
catalytic converters and heated oxygen sensors,
and affect the warranty coverage validity.
This vehicle must use unleaded petrol only.
This vehicle has a fuel filler tube which is especially
designed to accept only the smaller-diameter
unleaded petrol dispensing nozzle.
The 3.8L model is designed to operate on unleaded
petrol having an octane rating (DIN 51607) of 90
RON or higher.
.
PETROL CONTAINING ALCOHOL
Some petrol sold at service stations contain alcohol
although they may not be so identified.
Using fuels containing alcohol is not recommended
unless the nature of the blend can be determined as
being satisfactory, as follows.
Gasohol: A mixture of 10% ethanol and 90%
unleaded gasoline may be used in your vehicle. If
driveability problems are experienced as a result of
using gasohol, it is recommended that the vehicle be
operated on petrol.
Methanol: Do not use petrol containing methanol
(wood alcohol). Using this type of alcohol can result
in vehicle performance deterioration and damage
critical parts in the fuel system components. Fuel
system damage and performance problems resulting
from the use of petrol containing methanol may not
be covered by the new vehicle warranty.
MATERIALS ADDED TO FUEL
Indiscriminate use of fuel system cleaning agents
should be avoided. Many materials intended for gum
and varnish removal may contain highly active sol-
vents or similar ingredients that can be harmful to
gasket and diaphragm materials used in fuel system
component parts.

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE
GENERAL00-35
RECOMMENDED LUBRICANTS AND LUBRICANT
CAPACITIES TABLE
M1001001300504
RECOMMENDED LUBRICANTS
LUBRICANT CAPACITY TABLE
<3.8L ENGINE>LUBRICANT SPECIFICATION
Engine oil Engine oils conforming to ACEA A1, A2 or A3 and
AP1 SG or higher
AutomaticTransmission fluid Genuine Mitsubishi Motors ATF-SP III
Manual Transmission fluid Genuine Mitsubishi Motors MTF
Power steering fluid ATF DEXRON III or DEXRON II
Brakes fluid Conforming to DOT 3 or DOT 4
Engine coolant Genuine Mitsubishi Motors coolant
Refrigerant (air conditioning) HFC-134a
DESCRIPTION SPECIFICATION
Engine oil (Litres) Oil pan (excluding oil filter) 4.0
Oil filter 0.3
Engine coolant (Litres) 8.7
Automatic Transmission fluid (Litres) 8.4
Manual Transmission fluid (Litres) 2.8
Power steering fluid (Litres) 1.2
Fuel tank (Litres) 67.0
Washer fluid (Litres) 5.0
Refrigerant (air conditioning) (grams) 435g - 475g

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE
GENERAL00-36
SELECTION OF COOLANT
.
COOLANT
Relationship between Coolant Concentration and Specific Gravity
If the concentration of the coolant is below 30%, the anti-corrosion property will be adversely
affected. In addition, if the concentration is above 50%, both the anti-freeze and engine cooling
properties will decrease, affecting the engine adversely. For these reasons, be sure to maintain
the concentration level within the specified range.
Do not use a mixture of different brands of anti-freeze.
Example
The safe operating temperature is
15C (5 F) when the specific gravity is 1.058 at the coolant temperature
of 20
C (68F) ENGINE COOLANT TEMPERATURE
C (F) AND SPECIFIC GRAVITYFREEZING
TEMPERATURESAFE OPERATING
TEMPERATURECOOLANT
CONCENTRATION
(SPECIFIC
VOLUME)
10 20 30 40 50
C (F)C (F)%
1.054 1.050 1.046 1.042 1.036
16 (3.2)11 ( 1 2 . 2 )30
1.063 1.058 1.054 1.049 1.044
20 (4)15 (5)35
1.071 1.067 1.062 1.057 1.052
25 (13)20 (4)40
1.079 1.074 1.069 1.064 1.058
30 (22)25 (13)45
1.087 1.082 1.076 1.070 1.064
36 (32.8)31 (23.8)50
1.095 1.090 1.084 1.077 1.070
42 (44)37 (35)55
1.103 1.098 1.092 1.084 1.076
50 (58)45 (49)60

MAINTENANCE SERVICE
GENERAL00-37
MAINTENANCE SERVICE
1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTION, AND FUEL TANK FILLER TUBE
CAP) (CHECK FOR LEAKS)
M1001001600312
Check for damage or leakage in the fuel lines and connections.
2. FUEL HOSES (CHECK CONDITION)M1001001700308
1. Inspect the surface of fuel hoses for heat and mechanical
damage. Hard and brittle rubber, cracking, tears, cuts,
abrasions and excessive swelling indicate deterioration of
the rubber.
2. If the fabric casing of the rubber hose is exposed by cracks
and abrasions in the fuel system, the hose should be
replaced.
3. AIR CLEANER FILTER (REPLACE)M1001001800338
The air cleaner element will become dirty during use, reducing
its effectiveness. Replace it with a new one.
REPLACEMENT OF AIR CLEANER ELEMENT
1. Unclamp the air cleaner housing cover.
2. Remove the air cleaner element and install a new one.
3. When clamping the air cleaner housing cover in place, be
sure that the cover is completely closed.
4. EVAPORATIVE EMISSION CANISTER (CHECK
FOR CLOGGING)
M1001001900324
If the fuel-vapor cannister is clogged or damaged, excess fuel
vapor will escape into the atmosphere causing a strong fuel
vapour smell t emitt from engine compartmrnt. emission. Dis-
connect the line at both ends, and blow it clean with com-
pressed air. Remove the fuel tank filler tube cap from the filler
tube and check to see if there is evidence that the seal makes
improper contact to the filler tube.

MAINTENANCE SERVICE
GENERAL00-38
5. SPARK PLUGS (REPLACE)M1001002000346
Iridium plugs are used. Use care not to damage the iridium
tips of the plugs. Do not adjust the spark plug gap.
1. Spark plugs must spark properly to assure proper engine
performance and reduce exhaust emission level. Therefore,
they should be replaced periodically with new ones( Refer to
Maintainence Schedule).
Spark plug type
2. The new plugs should be checked for the proper gap.
Spark plug gap: 1.0
1.1 mm
3. Install the spark plugs and tighten to 25
5 Nm (18 4
ft-lb).
6. TIMING BELT (REPLACE)M1001002300273
Replace the belt with a new one according to the vehicle main-
tenance schedule to assure proper engine performance.
<3.8L ENGINE>
For removal and installation procedures, refer to GROUP 11C,
Engine Mechanical <3.8L Engine>
Timing Belt Removal
and Installation P.11A-46.MAKER 3.8L ENGINE
BOSCH FR8DI30

MAINTENANCE SERVICE
GENERAL00-39
7. DRIVE BELTS (FOR ALTERNATOR, POWER
STEERING PUMP AND AIR CONDITIONING)
(CHECK)
M1001008700031
ALTERNATOR DRIVE BELT TENSION CHECK
<3.8L ENGINE>
.
WHEN USING DIAGNOSTIC TOOL (MUT-III)
Required Special Tools:
MB991668: Belt Tension Meter Set
Diagnostic Tool (MUT-III)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991910: MUT-III Main Harness A (BLUE)
To prevent damage to DIAGNOSTIC TOOL (MUT-III), always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting.
1. Connect Belt Tension Meter Set (MB991668) to V.C.I
(MB991824).
2. Connect MUT-III Main Harness A (BLUE) (MB991910) to
V.C.I (MB991824).
3. Connect MUT-III Main Harness A (BLUE) (MB991910) to the
data link connector.
4. Turn the ignition switch to the "ON" position and select "Belt
Tension" from the menu V.C.I (MB991824) screen.