belt MITSUBISHI ECLIPSE 1990 Service Manual

GENERAL - Technical Featureso-5ENGINE
The engines are the transverse-mounted engine
especially for front-engine/front-wheeldrive orfront-engine/4-wheel drive models, the
2.OL DOHC
16-valve engine with high-performance, silent-
operation,low-vibration,low-noise,low-fuel-
consumption features, an engine that fully displays
the most
up-todate engine technology.
SPECIFICATIONS
Engine model
Displacement
cc (cu.in.1
h$xo$put (SAE net)Max. torque (SAE net)
ft.Ibs./rpm
4G63Non-Turbo1997(122)135/6000125/5000
4663Turbo1997(122)195/6000203/3000
FEATURESHigh performance and low fuel consumption
l The rocker arm reduces the valve-actuation torque as well as fuel consumption.
l Air-intake efficiency improved through the adoption of the optimum air-intake system layout.
l Improved response and fuel consumption has been achieved by electronic control multipoint
fuel injection.
l Water-cooled turbocharger.
Quiet operation
l Noise and vibration have been decreased by the adoption of roller rocker arms.
l Noise generated by the valve mechanism has been decreased by the hydraulic auto lash adjusters.
l Vibrations have been decreased by the adoption of bearing caps with beams which increase the
rigidity of the crankshaft support points.
-Serviceability
l Complete self-diagnosis functions.
l Enhanced reliability through the adoption of gold-plated connector terminals.
l Use of an auto tensioner achieves maintenance-free, automatic adjustment of timing belt
tension.
l Use of the auto lash adjusters achieves maintenance-free, automatic adjustment of valve clearance
.o The 2coil ignition system without a distributor supplies sufficient ignition energy even during
high speed operation.

O-6GENERAL - Technical Features
Valve mechanisml The roller rocker arms de-crease losses.due to friction in
the valve system.
l The auto lash adjusters elimin-ate the need to adjust the valve
clearance.
ICombustion chamberThe combustion chamber is pro-
vided with a squish area for high
combustion efficiency.
tJ
Ignition systemThe 2coil ignition system without
a distributor supplies sufficient
ignition energy even in the high
speed operation.
76-4 Crankshaft pu!leyThe oullev orovrded with a torsion-
al
da’mper ieduces the transmis-
sion of vibrations.
EN0376
Auto tensionerThe auto tensioner eliminates the
need to adjust the timing belt
tension.
]Icrankshaft has five marn bearings

GENERAL - Vehicle Identification019
VEHICLE IDENTIFICATIONRooDAiAVEHICLE IDENTIFICATION
NUMBER LOCATION
The vehicle identification number
(V.I.N.) is located on a plate
attached to the left top side of the instrument panel.
VEHICLE IDENTIFICATION CODE CHART PLATEAll vehicle identification numbers contain 17 digits. The vehicle
number is a code which tells country, make, vehicle type, etc.
1st2nd
DigitDigit
---l--CountryMake
/
3rd
DigitI4thDigit
I
5th
Digit
1I-USAE-EagleVehicle
IOthersILinetvw3-6-
S-PassengerManual
Talon
carseat beltIZWDIC-T-
AutomaticTalonseat belt(4WD)
\
6thDigit
Price
class
\
7th
Digit
Sody
4-4-HighBdoor6-Hatch-Premrumback6Special
6th
Digit9th
Digit10th
Digit11th
Digit12th to17th
Digits
Engine
*CheckdigitsModel
yearPlantSerialnumberR-
1L-E-000001
2.0 liters1990DSM
/;gHE.in.):year99%99
MPI]U-2.0 liters1/;gHF.in.)
MPI-Turbo]:9X
NOTEl “Check digit” means a single number or letter X used to verify the accuracy of transcriptron of vehicle identification number.

ELECTRICAL - Fuses8-3q
rMULTI-PURPOSE FUSES
The multi-purpose fuses are located within the junction block at
the lower part of the instrument panel (at the driver’s seat side).
These fuses are all the blade type; 1 O-ampere, 15-ampere and
30-ampere fuses are used.
IPower supply circuitFuse No.
RatedLoad circuitapacity
(A)IBattery
t-lonition,itchBattery
IGz
ACC
IG,
10
10
10
15
15
10Automatic seatbelt control unit, buzzer, passing control relay,
key reminder switch, theft-alarm starter relay
Air conditioner control unit, air conditioner switch, heater relay,
power window relay, defogger timer, daytime running light relay
2 only>, transistor relay RadioCigarette lighter, remote controlled mirror
Door lock relay, door lock control unitAuto-cruise control unit
, AA control unit,
inhibitor switch, combination meter
ACC
IGI9
1011
12
1315
10
10
10Wiper motor, washer motor, intermittent wiper relay
Horn, headlight relay, theft-alarm control unit, daytime running
light relay
1 Auto-cruise control unit, auto-cruise control actuator,
automatic seatbelt control unit, theft-alarm control unit,
combination meter, warning light, seatbelt timer
Turn-signal and hazard flasher u.nit
14
15
16
17
10Theft-alarm horn relay
30Blower motor
15Stop light
Back up light
CM/T>, dome light relay
!Dome light. luggage compartment
Irght, foot. Irght.door-ajar warntng light, radio, MPI control unrt.AK control unit, ignition key illumination light.security lightI

_--__ .-
I8-10ELECTRICAL -Relays, Control Units and Sensors
I
1AUI‘O-CRUISE CONTROL SYSTEM
ps+%JVehicle speed sensor (reed switch)
AUTOMATIC SEAT BELT
NameAutomatic seat belt control unit
‘
SymbolNameSymbol
AAutomatic seat belt motor relay
A0

ELECTRICAL- Relays, Control Units and Sensors8-13OTHER RELAYS AND CONTROL UNITS
NameSymbol
NameSymbol
Alternator relay
APower window relay
A
Defogger relayBRadiator fan motor relayA
Defogger timer
GSeatbelt timerG
Dome light relayHStarter relay G
Door lock control unitETaillight relayA
Door lock relayGTheft-alarm control unitEDaytime running light relay
1,2GTheft-alarm horn relayF
Fog light relay- Transistor relay DA
Intermittent wiper relay (rear wiper)
p Turn signal and hazard flasher unitFH-Intermittent wiper relay (windshield wiper)
C
NOTEThe “Name” column is arranged in alphabetical order.

Y Intermittent wiper relayz
(built-in column switch)
I

q7 --_-.-ENGINE
- General Information9-3TECHNICAL FEATURES
HIGH PERFORMANCE AND . . .._..............1. The DOHC 16-valve engine ensures excellent intake and exhaust
FUEL ECONOMYefficiency.
2. The rocker arm is of the roller-type-cam-follower design which Iminimizes friction loss.
3. The combustion chamber is of the pentroof type with a squish
area that offers outstanding combustion efficiency.
4. The multipoint fuel injection system is electronically
controlled.5. The intake manifold is the inertia supercharging type which
improves intake efficiency and the dual-type exhaust manifold
offers good exhaust efficiency.
6. The two-coil type electronic control ignition system ensures
good ignition performance.
LOW VIBRATION AND. . . . . . ..I.................1. The hydraulic lash adjuster, together with the roller rocker arm,
LOW NOISEcontributes to reduced operating noise of the valve mechanism.
2. A cogged type belt is used to drive the camshaft.
3. The auto tensioner maintains the optimum timing belt tension.
4. The torsional damper reduces twisting vibration in the crankshaft’
to a minimum.
5. The silent shaft system reduces engine vibration and rolling
’moment to a minimum
SERVICEABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1. The self-diagnosis system makes troubleshooting easier.
2. The lash adjuster eliminates the need for valve clearance
adjustment.3. The auto tensioner eliminates the need for timing belt
tension adjustment.
-.--..-. --.-

9-12
CRANKSHAFT PULLEY
ENGINE- Base EngineDrives the water
pump and alternator
Hub-
Pulley -Drives the air
conditioner
compressor
Fin
Rubber
6EMI2526EN0145 Timing belt cover
(1) The crankshaft pulley not only drives the water
pump and alternator, but also functions as a
torsional damper to reduce torsional vibration of
the crankshaft.
SILENT SHAFT SYSTEM(2) There are fins provided at the back of the pulley
that ventilate the inside of the timing belt cover:
when the pulley rotates, they draw air out of the._
timing belt cover.
Forward
@
/I
Center of crankshaftSilent shaft --
6ENl32The silent shaft system counteracts the secondaryreducing the vibration and noise generated by the
exciting moment in the engine’s vertical direction asengine. The system is exactly the same as that used
t uluv -well as the rolling moment, thereby drastically
in the conventional 4G63-SOHC engine.
-------_---.--- __.----_. _... ,.

ENGINE- Base Engine9-17CAMSHAR
Exhaust camshaftStamped identification mark
-
-
k--JL---J
No. 1 camsNo. 2 camsNo. 3 cams
No. 4 camsIntake camshaftIt’ II’ II1
NOTEJ = Journal
Crank angle sensor6EN0112
(1) Each camshaft is supported by the six bearings.(2) A hexagon between the No. 1 and No. 2 cams is
provided for holding the camshaft with a wrench
when loosening or tightening the
catishaftsprocket bolt.
TIMING BELT TRAIN
Exhmmt rid.Intake tide
Camshatt sprookec(No. of teeth: 461Camshaft sprocket(No. of teeth: 461
MN0139
6tNOl10
011 Pump stmoket(No. o! teeth: 18)
Crankshatr spmokst(No. of loath: 2416EN0114

9-18ENGINE- Base Engine
(1) The intake camshaft, exhaust camshaft, and the
oil pump are driven by a single timing belt.
(2) Timing belt tension varies at different engine
temperatures and ages of the belt. The autotensioner absorbs these changes in belt
ten+n,not only to prevent the noise problem
getting worse, but to improve durability as weli’l
AUTO TENSIONER
Piston -1
Check ball-4,
SpringTensioner
cwllev
6EN0116
LOoil seal
6ENOWThe auto tensioner applies tension to the timing belt
by causing the tensioner arm to move back and
forth in the directions shown by arrow
@I.The bottom figure shows the construction of the
aUt0 tensioner. The chambers on the right and leftof the piston
are filled with silicone oil.
Both the tensioner pulley and idler pulley are of the
ball bearing type into which grease has been
packed.