MITSUBISHI GALANT 1989 Service Repair Manual

35-100SERVICE BRAKES - Front Disc Brake
<1990.5 models>

11 M35LE-b
/a
14N0284
I
.
64-88 Nmft Iha~5a’ P7El- I SW
Caliper assembly disassembly steps
~~ 1. Guide pinl + 2. Lock pin3. Bush;: CA&x support (Pad, clip, shim)
::6. Boot ring
7. Piston boot
4*8. Piston+* l * 9. Piston seal10. Caliper body
Pad assembly disassembly steps
l + 1. Guide pin1)4 2. Lock pin3. Bush4. Caliper support (Pad, clip, shim)II. Pad and wear lndlcator assembly12. Pad assembly13. Inner shim
14. Outer shim
15. Clip
4
’
14AO537
Seal and boots repair kit 14A0540
5
Pad repair kit
type>
1;14AO539
rBrake caliper kit 14AO538
TSB Revision

Lubrication points
SERVICE BRAKES - Front Disc Brake35401
Lock pin side
Guide pin side
14AO541
Grease: Repair kit grease (orange)
r
14FOO9;
Grease: Repair kit grease (orange)
Caution
-
14N0284
1400265
Grease: Repair kit grease(orange)
TSB Revision

35-102SERVICE BRAKES - Front Disc Brake
Boo; ring14KO5414G0054
14KO57
14UOO72
I
SERVICE POINTS OF DISASSEMBLYMSLFAK
When disassembling the front disc brakes, disassemble both
sides (left and right) as a set.
6. REMOVAL OF BOOT RING Remove boot ring with a small flat blade screwdriver.
7. REMOVAL OF PISTON
BOOT/8. PISTON
Protect caliper body with cloth. Blow compressed air
through brake hose to remove piston boot and piston.
Caution
Blow compressed air gently.
Keep hands away from piston area and cover with shop
towels!
9. REMOVAL OF PISTON SEAL
(1
(2
) Remove piston seal with finger tip.
Caution
Do not use a small flat blade screwdriver or other
tool to prevent damage to inner cylinder.
I) Clean piston surface and inner cylinder with trichloro-
ethylene, alcohol or specified brake fluid.
Specified brake fluid: Conforming to DOT3 or DOT4
INSPECTION
l Check cylinder for wear, damage or rust.
0 Check piston surface for wear, damage or rust.
l Check caliper body, guide pin and lock pin
for Wear.
l Check pad for damage or adhesion of grease, check backing metal for damage.
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the limit
value.
Limit value: 2.0 mm (.08 in.)
1 TSB Revrslon

SERVICE BRAKES - Front Disc Brake35-103
SERVICE POINTS OF REASSEMBLY
9. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
2. INSTALLATION OF LOCK
PIN/ 1. GUIDE PIN
Install the guide pin and lock pin so that the,guide pin and
lock pin head mark match the identification mark
(“G” or
“L”) on the caliper body.
TSB Revision

35-104SERVICE BRAKES - Front Disc Brake
(Turbo)>hl3SLE-C
64-86 Nm46-62 ft.lbs.
46-62 ft.lbs.
Caliper assembly disassembly steps
W+ 1. Guide pinI)4 2. Lock pin 3. Bush
4. Calioer

support (Pad, clip. shim)
5. Bodt
4*6. Boot ring::7. 8.Piston Piston boot
l * +*9. Piston seal10.Caliper body
Pad assembly disassembly steps
+4 1. Guide pin+4 2. Lock pin3.Bush
4. Caliper support (Pad, clip, shim)
11. Pad and wear indicator assembly
12.Pad assembly13.Outer shim14.Clip Pad repair kit
lhvi14LO7.97
1 Seal and boots repair kit
Greke
97
5
kJd
@
/oy6
osPQ q97 6__ --.
Brake caliper kit
TSBRevision1

Lubrication points
SERVICE BRAKES - Front Disc Brake35-105
, / II
Grease: Repair kii grease(orange) 14AO541
Grease: Repair kit grease
(orange)
9
1
14we44
941194
Brake fluid: Conforming toDOT3 or DOT4
TSB Revision

35-106SERVICE BRAKES - Front Disc Brake
SERVICE POINTS OF DISASSEMBLYM35LFAL
When disassembling the front disc brakes;disassemble both
sides (left and right) as a set.
14AO550 14AO55
14AO551
I 3a-
6. REMOVAL OF BOOT RING
Remove boot ring with
(-) screwdriver
7.REMOVAL OF PISTON BOOT/8. PISTON
Blow compressed air through brake hose to remove piston
boot and piston.
Caution Blow air gradually to remove the pistons while adjust-
ing with a plastic hammer, etc. so that the two pistons
come out equably together. lf only one piston is pulled out, it will be impossible to
remove the other.
9. REMOVAL OF PISTON SEAL
(1) Remove piston seal with finger tip. Caution
Do not use
(-) screwdriver or other tool to prevent
damage to inner cylinder.
(2) Clean piston surface and inner cylinder with
trichloro-
ethylene, alcohol or specified brake fluid.
Specified brake fluid: Conforming
to
DOT3 or DOT4
1 TSB Revision

SERVICE BRAKES - Front Disc Brake35-107
INSPECTION
l Check cylinder for wear, damage or rust.
l Check piston surface for wear, damage or rust. l Check caliper body, guide pin and lock pin for
wear.
l Check pad for damage or adhesion of grease, check backing metal for damage.
14UO072
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the limit
value.
Limit value: 2.0 mm (.08
in.)
SERVICE POINTS OF REASSEMBLY
9. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution M35LHAR
Do not wipe special grease on piston seal.
2. INSTALLATION OF LOCK PIN/ 1. GUIDE PIN
Lock pin
“L”Install the guide pin and lock pin so that the guide pin and
lock pin head mark match the identification mark
(“G” or
“L”) on the caliper body.
Guide pin
-G”
TSB Revision

35-108SERVICE BRAKES- Rear Drum Brake
REAR DRUM BRAKE
REMOVAL AND INSTALLATION
13-17 Nm
9-12 ftlbs.
50-60 N
m
36-43
ftlbs.
/
13 12 11 14A.0359
Removal steps
Adjustment of wheel bearing end play
(Refer to GROUP 27-Service AdjustmentProcedures.)
1. Hubcap
2. Cotter pin
3. Lock cap
++ 4. Wheel bearing nut 5. Tongued washer
6. Outer bearing inner race
7. Brake drum
I)+Adjustment of shoe outside diameter
8. Shoe-to-lever spring
9. Shoe-to-shoe spring
10. Auto adjuster assembly
1 I. Retainer spring
12. Shoe hold down cups
13. Shoe hold down springs
14. Shoe hold down pins
15. Shoe and lining assembly
16. Shoe and lever assembly
17. Retainer
18. Wahser Pre-removal Operation
l Draining of Brake Fluid
(Refer to GROUP 36-Service

Adjust-
19. Auto adjuster lever
20. Parking brake lever
21. Snap ring
22. Brake tube
23. Backing plate
TSB Revision

SERVICE BRAKES - Rear Drum Brake
Lubrication points
Grease: Brake grease SAE
5310,NLGI No.1
r
llE030
14LO263
3rease: Brake grease SAE J310,NLGI No.1 14AO359
df& IIlZEl01
TSB Revision