MITSUBISHI LANCER 2005 Workshop Manual
Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 211 of 788
CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-11
LOWER ARM PILLOW BALL BUSHING
REPLACEMENTUse following special tools to drive out and press fit
the bushing.
•MB990957: Lower Arm Bushing Remover and
Installer
•MB990969: Guide
•MB990971: Base
•MB990996: Lower Arm Bushing Arbor
After press fitting, the space between the edges of
the bushing outer sleeve and of the lower arm should
be 3 mm.
AC102522
AC
3 mm MB990996
Lower arm
MB990971MB990969
Page 212 of 788
TRAILING ARM ASSEMBLY
REAR SUSPENSION34-12
TRAILING ARM ASSEMBLY
REMOVAL AND INSTALLATIONM1341002200594
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal Operation
•Brake Fluid Draining
•Rear Hub Assembly Removal (Refer to GROUP 27, Rear
Axle Hub Assembly P.27-5).Post-installation Operation
•Rear Hub Assembly Installation (Refer to GROUP 27,
Rear Axle Hub Assembly P.27-5).
•Brake Fluid Supplying and Bleeding (Refer to GROUP
35A, On-vehicle Service − Bleeding P.35A-6).
•Rear Wheel Alignment Check and Adjustment (Refer to
P.34-5).
•Parking Brake Lever Stroke Adjustment (Refer to GROUP
36, On-vehicle Service − Parking Brake Lever Stroke
Check and Adjustment P.36-3).
AC101449
AC301223
AC304155AB
90 ± 10 N·m*
120 ± 10 N·m*
95 ± 15 N·m*63 ± 7 N·m
6 78
1 1011
23
4
120 ± 10 N·m*
15 ± 2 N·m
N
9
5
Removal steps
<>•Lifting point
1. Rear ABS Sensor (Refer to
GROUP 35B, ABS Sensor
P.35B-71).
2. Parking brake cable
3. Brake hose and trailing arm
connection
4. Rear parking brake assembly>>A<<5. Lower arm assembly and stabilizer
link connection
6. Lower arm assembly and shock
absorber connection
7. Control link and trailing arm
connection
8. Upper arm assembly and trailing
arm connection Removal steps (Continued)
Page 213 of 788
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TRAILING ARM ASSEMBLY
REAR SUSPENSION34-14
2. Set the installation direction and installation
location of the trailing arm bushing.
(1) Place the long projection end of the trailing
arm bushing inner pipe towards the inside of
the vehicle.(2) Make sure that the hollow of the trailing arm
bushing is located as shown in the illustration.
3. Using the special tools, press the trailing arm
bushing into the position shown.
AC006173 AB
AC006172AF
Press-fitting
MB990890
Trailing armMB990947
MB991816 16.2 ± 0.5 mm
Page 215 of 788
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-15
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATIONM1341002500261
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal and Post-installation Operation
•Centre Luggage Floor Lid
Installation
•Centre Luggage Floor Box
Installation
AC304794AB
44 ± 5 N·m
2413
5
95 ± 15 N·m*95 ± 15 N·m*
N
Removal steps
>>B<<1. Stabilizer link connection
<>2. Lower arm bolt
3. Coil spring nut4. Coil spring bolt>>A<<5. Shock absorber assemblyRemoval steps (Continued)
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SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-17
DISASSEMBLY AND REASSEMBLYM1341005300222
AC304156
AB
25 ± 5 N·m
1
2
4
5 3
6
7 8
9 11
13 12
10
8
Wagon
(comfort) Sedan,
Wagon
(sport)
Disassembly steps
<> >>E<<1. Rear suspension coil spring nut
(self-locking nut)
2. Rear suspension coil spring washer
3. Rear suspension coil spring bushing
4. Rear suspension coil spring collar
>>D<<5. Rear shock absorber insulator
6. Rear suspension coil spring bushing
7. Rear suspension spring damper plate
8. Rear shock absorber damper9. Rear shock absorber cover
>>C<<10. Rear suspension spring upper pad
>>B<<11. Rear suspension coil spring
>>A<<12. Rear suspension spring lower pad
<>13. Rear suspension shock absorberDisassembly steps (Continued)
Page 218 of 788
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SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-19
>>B<< REAR SUSPENSION COIL SPRING
INSTALLATION
CAUTION
Do not use an impact wrench to tighten the bolt
of special tool spring compressor body
(MB991237). It will break the special tool.
1. Use following special tools to compress the coil
spring, and install the rear suspension coil spring
to the spring lower pad.
•MB991237: Spring Compressor Body
•MB991239: Arm Set
2. The rear suspension coil spring lower end must
be positioned as illustrated.
>>C<< REAR SUSPENSION SPRING
UPPER PAD INSTALLATION
Align the stepped section of the spring upper pad
with the upper end of the coil spring, and install the
spring upper pad.
>>D<< REAR SHOCK ABSORBER
INSULATOR INSTALLATION
Install the rear shock absorber insulator so that the
axis of the lower bushing inner pipe of the shock
absorber and the line between the rear shock
absorber insulator mounting bolts are straight when
looking from above.
>>E<< REAR SUSPENSION COIL SPRING
NUT (SELF-LOCKING NUT)
INSTALLATION
1. Temporarily tighten the rear suspension coil
spring nut (self-locking nut).
CAUTION
Do not use an impact wrench to tighten the rear
suspension coil spring nut (self-locking nut),
otherwise the piston rod locking nut inside the
shock absorber will be damaged.
2. Remove the special tools (MB991237,
MB991239), and then tighten the rear suspension
coil spring nut (self-locking nut) to 25 ± 5 N⋅m.
AC001070
MB991237
MB991239
AB
AC304800AC
Less than 10 mm
Stepped section
AC304801AC
Spring upper pad
stepped section
AC304802
Lower bushing inner pipe
Rear shock absorber
insulator mounting bolt
AB
Lower bushing
inner pipe
Page 220 of 788
STABILIZER BAR
REAR SUSPENSION34-20
STABILIZER BAR
REMOVAL AND INSTALLATIONM1341003000258
Post-installation Operation
•Press the dust cover with your finger to check that there
are no cracks or damage in the dust cover.
AC304232
AC107102
AB
12 ± 2 N·m
39 ± 5 N·m
4
5
6 7
25 ± 4 N·m
Specified grease:
Multipurpose grease SAE J310,
NLGI No.2 or equivalent
2
2
3
1N
3
Removal steps
>>B<<1. Self-locking nut
2. Stabilizer rubber
3. Stabilizer link
>>A<<4. Fixture
>>A<<5. Bushing
>>A<<6. Stabilizer bar
7. Stabilizer bracketRemoval steps (Continued)