control MITSUBISHI LANCER 2006 Manual PDF

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-39
REASSEMBLY SERVICE POINTS
>>A<< O-RING INSTALLATION
AC100170AB
Suction connector Plug assembly
Terminal assembly Side plate
1 2
3
4 5
No.ID × Width mm
115.8 × 2.4
221.0 × 1.9
314.8 × 2.4
43.8 × 1.9
514.8 × 1.9
>>B<< OIL SEAL INST ALLA TION
AC000752
MB990938
AB
MB991203
Use following spe c ia l too l to inst all the oil seal.
•Bar (Snap-in type) (MB9909 38)
•Oil Seal and Bearin g Inst aller (MB9912 03)
>>C<< CAM RING INSTALLA TION
CAUTION
Be sure to install the cam ring in the correct
direction as shown.
AC100171AB
Side plate side
Pump cover side
Install the cam ring as shown in the illustration.
INSPECTION
M1372005500200
•Check the flow control valve of the pump body for
clogging.
•Check the pulley and shaft for wear or damage.
•Check the rotor and vane groove for "stepped"
wear.
•Check the contact surface of cam ring and vanes
for "stepped" wear.
•Check the vanes for damage.

TAILGATE
BODY42-47
TROUBLESHOOTING
M1424000700207
The tailgate system is controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, Troubleshooting
P.54B-15 or GROUP 54C,
Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
TAILGATE FIT ADJUSTMENTM1424000900137
1. If the striker and latch mesh badly, replace the striker and striker installation blots with
replacement parts (striker: MR523105, striker
installation blot: MU000474).
AC203659
2.Move the rep l aced strike r forward a nd backward
or to the lef t and right to adjust, af te r bolt the
striker temporarily .
3.Af ter ad justing, tighte n the bolt s t o the specifie d
to rque [2 4
± 4 N⋅m].
NOTE:
AC203660AB
Grind here
When the bolt head interfe r es wit h the re ar end
trim, ra
sp th e int e rference are a with a round file .
AC201556
4.If uneven clearan ce is pre s en t between t a ilga te
a nd bod y , reposition the hing e to ad just the
clear ance .
TA ILGA TE HANDLE PLA Y CHECKM14240024 0013 8
AC103270
A
A Section A – A
RodHolder
B
AC
1. Check t he t a ilgate h andle play .
St andard va lue (B): 2.3 − 5.9 mm
2.If it de via t es fro m the st anda rd va lue, r e move the
lower t a ilgate trim (Refe r to GROUP 52A, t a ilgate
trim
P.52A-21) and waterproo f film (Refer to
P.42-48).
3.Remove the ho lder f r om th e t a ilg ate ha ndle and
a d just according to the t a ilgate latch rod an d
t a ilgate handle co nnection position .

KEYLESS ENTRY SYSTEM
BODY42-53
TROUBLESHOOTING
M1428000700287
The keyless entry system is controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
KEYLESS ENTR Y SYSTEM CHECKM1428001400096
Check the system as described below. If the system
does not work, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting
P.54B-15, refer to
GROUP 54C, Troubleshooting P.54C-4.
•Operate the transmitter to check that the doors
and tailgate can be locked and unlocked.
•Operate the transmitter to check that the answer-
back function works in response to door and tail-
gate locking/unlocking.
NOTE: The adjustment function allows you to
change the answerback setting as follows. Prior
to that check, confirm which setting is activated.
.
•The hazard warning lamps flash twice when
locked and once when unlocked. The room
lamp flashes twice when locked and illumi
-
nates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
locked and flash once when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps flash twice when
locked and do not flash when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
both locked and unlocked. The room lamp
flashes twice when locked and illuminates for
15 seconds when unlocked.
KEYLESS ENTRY SYS TEM TIMER LOCK
FUNCTION INSPECTION
M1428004000138
Push the transmitter unlock button and check to see
that the doors and tailgate lock within 30
seconds. If it doesn't, then execute troubleshooting
remedies. Refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
ENABLING/DISABLING THE
ANSWERBACK FUNCTION
M1428003200214
If the keyless entry system locks or unlocks the
doors, the room lamp flashes or illuminates, the haz
-
ard warning lamp flashes (hazard answerback func-
tion). The hazard answerback function can be
enabled or disabled according to the following proce
-
dure:
ENABLING/DISABLING THE HAZARD
ANSWERBACK FUNCTION
The hazard answerback function can be enabled or
disabled by one of the two following procedures.
diagnosis connector (1) is earthed>
1. Enter the hazard answerback customize mode by performing one of the following steps. If the
ETACS-ECU enters the customize mode, its
buzzer will sound once.
(1) Turn the ignition switch to “LOCK”(OFF) position.
(2) Turn off the hazard warning lamp switch.
CAUTION
Before connecting or disconnecting the earth,
turn the ignition switch to the "LOCK" (OFF)
position.
AC305133AB
Diagnosis
connector
MB991529Steering shaft
(3) Connect the diagnosis connector to the special tool diagnosis code check harness
(MB991529).
(4) Close the driver's side door.
(5) Keep the windshield washer switch on for at least ten seconds. Then the ETACS-ECU
buzzer will sound once.
2. If the transmitter “LOCK” button is pushed consecutively twice (wit hin two seconds), the
ETACS-ECU buzzer will sound, indicating that the
hazard answerback function can be enabled or
disabled when the doors are locked.

WINDSHIELD WIPER AND WASHER
EXTERIOR51-28
WINDSHIELD WIPER AND WASHER
GENERAL INFORMATIONM1511000100514
WINDSHIELD WIPER AND WASHER
OPERATION
Windshield Low-speed (and High-speed)
Wiper Operation
•If the windshield low-speed wiper switch is turned
to the ON position with the ignition switch at the
"ACC" or "ON" position, the column switch sends
a low-speed wiper ON and high-speed wiper OFF
signals to the front-ECU. This turns the wiper sig
-
nal on and the wiper speed control relay off
(low-speed), causing the wipers to operate at
low-speed.
•If the windshield high-speed wiper switch is
turned to the ON position, the column switch
sends a low-speed wiper OFF and high-speed
wiper ON signals to the front-ECU. This turns
both the wiper signal and the wiper speed control
relay on (high-speed), causing the wipers to
operate at high-speed.
NOTE: The windshield wiper speed is switchable
with the built-in wiper speed control relay.
High-speed operations take place when the wiper
speed control relay is set to "ON" and low-speed
operations take place when the wiper speed control
relay is set to "OFF".
Windshield Intermittent Wiper Operation
The ETACS-ECU calculates the wiper operation
interval according to the voltage signal sent from the
column switch. Then the ETACS-ECU sends a signal
to the front-ECU. The front-ECU determines the
wiper operation interval and turns on the wiper relay
signal relay. This causes the wiper auto stop relay to
turn on. Then the wiper auto stop relay will turn off
after the wipers reach the park position. This causes
the wiper signal relay and then the wipers to turn off.
If the wiper signal relay remains off for the wiper
operation interval, the relay turns on again, causing
the wipers to operate in intermittent mode.
Windshield Mist Wiper Operation
•If the windshield mist wipe r switch is turned to the
ON position with the ignition switch at the "ACC"
or "ON" position, the mist wiper high-speed oper
-
ation signal is sent to the front-ECU. This signal
turns on the wiper speed control relay, causing
the wipers to work at high-speed while the mist
switch is on.
•While the windshield mist wiper switch remains
turned on when the intermittent mode is still work
-
ing, the wipers work as the mist wiper. However,
the wipers return to the intermittent mode again
when the switch is changed back to "INT" posi
-
tion.
•To prevent the windshield mist wiper from operat-
ing when the windshield wiper switch is turned
OFF, the windshield mist wiper does not work for
0.5 second after the windshi eld intermittent wiper
switch, the windshield low-speed wiper switch
and the windshield high-speed wiper switch are
turned OFF.
Windshield Washer Operation
•If the windshield washer switch is turned to ON
position with the ignition sw itch at "ACC" or "ON"
position, the windshield wa sher ON signal is sent
to the front-ECU. After 0.3 second, the windshield
wiper signal turns on. After the windshield washer
switch signal turns off, the windshield wiper signal
turns off in three seconds.
•If the windshield washer switch is turned on while
the windshield wiper is at intermittent mode,
when the windshield washer switch is turned OFF
within 0.2 second, the wiper works only once to
perform mist operation by the windshield washer
switch. When the ON condi tion of the windshield
washer switch continues more than 0.2 second,
the wiper performs the same movement as nor
-
mal condition from the time when 0.2 second has
elapsed and then returns to the intermittent
motion.
SERVICE SPECIFICATION
M1511000300325
ItemStandard value
Windshield wiper blade park position mm34 ± 5

MB991529
WINDSHIELD WI PER AND W A SHER
EXTERIOR51-30
TROUBLESHOOTING
M151 1 0007 0032 3
The windshield wiper and washe r are controlled b y
the Sma
r t Wiring System (SWS). For tro ubleshoo t
-
ing, refer to GROUP 54B, T r ouble s ho oting P.54B-15
or GROUP 54 C, T r oublesho oting P.54C-4.
NOTE: Eve n when th e ET ACS-ECU h a s fa ile d, the
windsh
i eld wiper can work at low spe ed as fail-safe
mode
. (Normally , th e windshie l d wip e r opera t es
wh
en t
h e ign i tio n swit ch i s at th e "ACC" pos itio n. Bu t,
if it
enters the fa il-safe mode, the wip e r can opera t e
only when th e ign i tio n switch is at t he "ON" p o sition. )
ON-VEHICLE SERV ICE
M151 1 0008 0046 1
WI NDSHIELD INTERMITTENT WIPER
INSPECTION
1. If the win d shield intermitte nt wiper interval
a d justing knob is operate d , the wiper interval
should ch ange.
2.Holding the win d shield intermitte nt wiper interval
a d justing kno b , input t he simu lated ve hicle speed
with M.U.T . -I I / II I a nd check th at the wipe r inte rval
chang es as the v ehicle spe ed changes.
3.If not, carry o u t the troublesho oting (Refer to
GROUP 54B, T r ou bleshoot ing
P.54B-15 or
GROUP 54C, T r ou bleshooting P.54C-4).
MB991529Diagnosis code check
harn
e ssInput sign al check by using a
voltm
e ter
MB991223
a
d c
b
DO NOT USE
BA
MB991 223
a. MB99121 9
b. MB99122 0
c.MB99122 1
d. MB99122 2
Harness set
a.Check harne ss
b.LED harness
c.LED harness
adapt er
d.Probe
Con t inuity check an d vo lt age
measurement at
harness wire or
conn
ector
a.Fo r che cking connector pin
cont act pressure
b.Fo r che cking po we r sup p ly
circuit
c. Fo r che cking po we r sup p ly
circuit
d.Fo r con necting a locally
sourced tester
MB992006
MB992 006Extra fine probeCont inuity check an d vo lt age
measurement at
harness wire or
conn
ector
Tool Nu mber Name Use

REAR WIPER AND WASHER
EXTERIOR51-36
TROUBLESHOOTING
M1511000700334
The rear wiper and washer are controlled by the
Smart Wiring System (SWS). For troubleshooting,
refer to GROUP 54B, Troubleshooting
P.54B-15 or
GROUP 54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
M1511000800472
CHECK OF REAR WIPER OPERATION
WHEN SELECTOR LEVER IS AT THE "R"
POSITION
1. When the selector lever is moved to the "R" position with the rear wiper switch at the "INT"
position, the wiper should operate twice or three
times at low speed after approximately one
second.
2. If not, carry out the troubleshooting (Refer to GROUP 54B, Troubleshooting
P.54B-15 or
GROUP 54C, Troubleshooting P.54C-4).
REAR WIPER AND WASHER
REMOVAL AND INSTALLATIONM1511008500345
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3 2
1
4
5
AB
Wiper blade assembly removal steps
>>A<<1.Wiper arm and blade assembly
>>B<<2.Wiper blade

HEADLAMP WASHER
EXTERIOR51-39
HEADLAMP WASHER
TROUBLESHOOTINGM1511000700356
The headlamp washer is controlled by the Smart Wir-
ing System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
HEADLAMP WASHER
REMOVAL AND INSTALLATION
M1511009700063
AC304608AB
10N
2
4
56
8
7
1
9
11
9
1
10N
4.9 ± 0.7 N·m
4.9 ± 0.7 N·m
3
Removal steps
•Washer fluid draining
1.Headlamp washer hose connection
2.Under cover side panel (RH)
3.Splash shield mounting clip (RH)
4.Headlamp washer motor
connection
5.Headlamp washer joint
6.Headlamp washer hose
7.Headlamp washer motor
Removal steps (Continued)

DOOR MIRROR
EXTERIOR51-43
DOOR MIRROR
GENERAL INFORMATIONM1511000100536
DOOR MIRROR OPERATION
Remote Controlled Mirror Operation
•The mirror on the door mirror moves up/down
and left/right by operating the remote controlled
door mirror switch when the ignition switch is in
the "ON" or "ACC" position.
Heated Door Mirror operation
•The defogger relay switch is activated (ON) by
turning on the A/C-ECU built-in defogger switch
when the ignition switch is in the "ON" position.
When the defogger relay is turned ON, power is
supplied to the defogger and door mirror, and the
heater of the door mirror (heated door mirror)
starts operations. The defogger comes with a
timer function and will automatically turn OFF the
switch approximately 11 minutes after the defog
-
ger switch is turned ON. The heated door mirror
operations are also terminated along with the
defogger, at this time.
SERVICE SPECIFICATION
M1511000300347
ItemStandard value
Heated door mirror operation current Ω5.9 − 7.8
SPECIAL TOOL
M1511000601103
ToolNumberNameUse
MB990784
MB990 784Ornament removerRemoval of remote controlled
mirror switch
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
M151 1 0146 0016 9
Refe r to GROUP 00 − How to Use T r o ubleshoot-
ing/Inspectio n Service Point s P.00-5.
TR OUBLE SYM PT OM CHARTM151 1 0150 0016 0
SymptomInspection
procedureReference
page
All heated door mirrors do not operate1P.51-44
The right or left heated door mirror does not operate2P.51-45

DOOR MIRROR
EXTERIOR51-44
SYMPTOM PROCEDURES
Inspection Procedure 1: All Heated Door Mirrors do not Operate
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White \
Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V :\
Violet REAR WINDOW
DEFOGGER RELAY
REAR WINDOW
DEFOGGER
REMOTE
CONTROLLED
MIRROR (LH)
REMOTE
CONTROLLED
MIRROR (RH)
MIRROR
HEATER MIRROR
HEATER
NOTELH drive vehicles
RH drive vehicles
COMM
ENT S ON TROUBL E SYMPT O M
The heated do or mirrors shou ld works for approxi-
mately 11 minu tes whe n the re ar defo gger switch is
turned o
n . If th e mirror hea ter doe s no t work fo r the
specified period, th
e defo gger relay circuit (heated
door mirror p
o wer sup p ly circuit) may be d e fective .
PROBABLE CAUSE
•Damaged h a rness wire and connector
DIAGNOSIS PROCEDURE
STEP 1 . Check the rear wind ow de fogger .
Check that th e rear window def ogger system shou ld
wo
rk normally .
Q:Is t h e che c k r esu lt n o rmal?
YES : Go to S t ep 2 .
NO : Tr oublesh oot the rear win dow defog ger
(Refer to
GROUP 55 ,
T
r oublesh ootin g
P.55B-54).

DOOR MIRROR
EXTERIOR51-45
STEP 2. Connector check: C-212 junction block
connector
AC304913
21716151718
201912345
623 222425282627981011141213
Connector: C-212
Harness side
AB
Junction block (Front view)
Q: Is t h e che c k r esu lt n o rmal?
YES : Intermittent malfun ctio n (Refer to GROUP
00
− Ho w to Cope wit h Intermitte nt
Ma
lfunction
P.00-5).
NO : Repa ir th e defective connector .
Inspection Procedure 2 : Ri ght or Lef t Hea t ed Door Mirror does not Operate
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White \
Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V :\
Violet REAR WINDOW
DEFOGGER RELAY
REAR WINDOW
DEFOGGER
REMOTE
CONTROLLED
MIRROR (LH)
REMOTE
CONTROLLED
MIRROR (RH)
MIRROR
HEATER MIRROR
HEATER
NOTELH drive vehicles
RH drive vehicles
COMM
ENT S ON TROUBL E SYMPT O M
If eit her of t he hea ted d oor mirrors does n o t work, the
door mirror a
sse mbly may b e defe c tive.
PROBABLE CAUSES
•Malfunctio n of th e door mirro r assemb ly
•Damaged ha rness wires and con necto rs