service MITSUBISHI LANCER EVOLUTION 2007 Service Manual PDF

MPI -Service Specifications/Sealant13A-6
SERVICE SPECIFICATIONS
ItemsSpecifications
Basic idle speed r/min850±100
Throttle position sensor adjusting voltage mV535 - 735
Throttle position sensor resistance kΩ3.5 - 6.5
Idle speed control servo coil resistance (at 20_C)Ω28 - 33
Intake air temperature sensor
resistancekΩ
-20_C13 - 17
resistance kΩ0_C5.7 - 6.7
20_C2.3 - 3.0
40_C1.0 - 1.5
60_C0.56 - 0.76
80_C0.30 - 0.42
Engine coolant temperature
sensorresistancekΩ
-20_C14 - 17
sensor resistance kΩ0_C5.1 - 6.5
20_C2.1 - 2.7
40_C0.9 - 1.3
60_C0.48 - 0.68
80_C0.26 - 0.36
Oxygen sensor heater
resistance(at20_C)Ω
Front4.5 - 8.0
resistance (at 20_C)ΩRear11 - 1 8
Oxygen sensor output voltage (at racing) V0.6 - 1.0
Fuel pressure kPaVacuum hose disconnection289 - 309 at curb idle
Vacuum hose connectionApproximately 230 at curb idle
Fuel pressure control solenoid valve resistance (at 20_C)Ω28 - 36
Fuel pump resistor resistanceΩ0.45 - 0.65
Injector coil resistance (at 20_C)Ω2-3
Injector fuel leakage rate Drop/minute1 or less
Resistor (for injector) resistance (at 20_C)Ω5.8 - 6.2
SEALANT
ItemSpecified sealantRemark
Engine coolant temperature sensor
threaded portion3M Nut Locking Part No. 4171 or equivalentDrying sealant

MPI -Troubleshooting13A-9
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
Refer to GROUP 00 - How to Use Troubleshooting/Inspection
Service Point.
NOTE
If the engine-ECU is replaced, the immobilizer-ECU and
ignition key should be replaced together with it.
DIAGNOSIS FUNCTION
ENGINE WARNING LAMP (CHECK ENGINE LAMP)
If an abnormality occurs in any of the following items related
to the MPI system, the engine warning lamp will illuminate
or flash. If the lamp remains illuminated or if the lamp
illuminates while the engine is running, check the diagnosis
code output.
However, the warning lamp will illuminate as bulb check for
5 seconds whenever the ignition switch is turned to the ON
position.
Engine warning lamp inspection items
Code No.Diagnosis item
-Engine-ECU
P0100Air flow sensor system
P0105Barometric pressure sensor system
P0110Intake air temprature sensor system
P0115Engine coolant temperature sensor system
P0120Throttle position sensor system
P0130Oxygen sensor (front) system
P0135Oxygen sensor heater (front) system
P0136Oxygen sensor (rear) system
P0141Oxygen sensor heater (rear) system
P0201No.1 injector system
P0202No.2 injector system
P0203No.3 injector system
P0204No.4 injector system
P0325Detonation sensor system
P0335Crank angle sensor system
P0340Camshaft position sensor system
P0403EGR control solenoid valve system
Engine warning lamp
(check engine lamp)

MPI -TroubleshootingMPI -Troubleshooting13A-10
Code No. Diagnosis item
P0443Purge control solenoid valve system
P0500Vehicle speed sensor system
P0505Idle speed control system
P0551Power steering fluid pressure switch
P1104Waste gate solenoid valve system
P1105Fuel pressure control solenoid valve system
NOTE
If the engine warning lamp illuminates because of a malfunction of the engine-ECU, communication between
MUT-IIand the engine-ECU is impossible. In this case, the diagnosis code cannot be read.
METHOD OF READING AND ERASING DIAGNOSIS
CODES
Refer to GROUP 00 - How to Use Troubleshooting/Inspection
Service Points.
INSPECTION USING MUT-IIDATA LIST AND ACTUATOR
TESTING
1. Carry out inspection by means of the data list and the
actuator test function. If there is an abnormality, check
and repair the chassis harnesses and components.
2. After repairing, re-check using the MUT-IIand check that
the abnormal input and output have returned to normal
as a result of the repairs.
3. Erase the diagnosis code memory.
4. Remove the MUT-II, and then start the engine again and
carry out a road test to confirm that the problem has
disappeared.

MPI -Troubleshooting13A-61
Inspection Procedure 7
Starting disabled (Initial combustion occurs but is
incomplete.), improper starting (Starting time is long.)
Probable cause
Causes shown on right are suspected.DBattery malfunction
DIgnition system malfunction
DFuel system malfunction
DIntake system malfunction
DEGR valve malfunction
DTiming belt malfunction
DImproper compression pressure
DEngine-ECU malfunction
OK
To the next page
OK
Check and repair the harness between
the engine-ECU and earth joint.
DCheck for disconnection and
damage of the earth cable.
(2) NGCheck the following connector:
C-126NG
Repair
NG
Replace the engine-ECU.
OK
Check the trouble symptoms.OKIntermittent malfunction
(Refer to GROUP 00 - Points to Note
for Intermittent Malfunctions.) NG
OK
Check the harness between the
engine-ECU and battery.
DCheck for disconnection,
short-circuit and damage of the
power cable.Repair
OK
Measure at the C-115 and C-126 en-
gine-ECU connectors.
DMeasure the engine-ECU terminal
voltage.
(1) Voltage between terminal No. 80
and earth
OK:System voltage
(2) Voltage between terminal No. 13
and earth
Voltage between terminal No. 26
and earth
(Ignition switch: ON)
OK:0.5 V or less(1) NGCheck the following connectors:
C-115, C-129, C-05, C-135NG
Repair
OK
Check the timing marks on the timing belt.NGAlign the timing marks on the timing belt.
OK
Check the air intake from the intake hose and intake manifold.NG
Repair
NO
MUT-IIData list
DNo. 13: Intake air temperature sensor
DNo. 21: Engine coolant temperature sensor
DNo. 25: Barometric pressure sensor
(Refer to P.13A-102.)

Proceed to OK if all service data values are correct.
Proceed to NG if there is even one abnormal service data value.NGRefer to inspections for diagnosis code of sensor showing abnormal
service data. (Refer to P.13A-12.)
OK
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)
NO
Check the battery. (Refer to GROUP 54 - Battery.)NGReplace the battery.
Has the battery terminal been disconnected recently?YESAfter warming up the engine, idle for approximately 10 minutes.

MPI -Troubleshooting13A-63
Inspection Procedure 8
Unstable idling (Rough idling, hunting), inappropriate
idling speed (High or low idling speed), engine stalls (Die
out) during idling
Probable cause
Causes shown on right are suspected.DIdle speed control system malfunction
DAir/fuel ratio control system malfunction
DIgnition system malfunction
DFuel system malfunction
DIntake and exhaust system malfunction
DExhaust gas purifier system malfunction
DThrottle valve malfunction
DTiming belt malfunction
DImproper compression pressure
DEngine-ECU malfunction
OK
To the next page
OK
MUT-IIData list
DNo. 11: Oxygen sensor (front) (Refer to P.13A-102.)NGCheck the Code No. P0130: Oxygen sensor (front) system.
(Refer to P.13A-24.)
OK
Check the throttle body (throttle valve section) for contamination.NGClean the throttle body (throttle valve section).
(Refer to P.13A-126.)
OK
Check the air intake from the intake hose and intake manifold.NG
Repair
OK
Check the timing marks on the timing belt.NGAlign the timing marks on the timing belt.
OK
MUT-IIData list
DNo. 27: Power steering fluid pressure switch
(Refer to P.13A-103.)NGCheck the Power steering fluid pressure switch system. (Refer to
P.13A-51, PROCEDURE FOR DAIGNOSIS CODE P0551)
OK
MUT-IIData list
DNo. 45: Idle speed control servo position (Refer to P.13A-105.)NGCheck the Idle speed control servo (stepper motor) system. (Refer
to P.13A - 49 PROCEDURE FOR DIAGNOSIS CODE P0505)
NO
MUT-IIData list
DNo. 12: Air flow sensor
DNo. 13: Intake air temperature sensor
DNo. 14: Throttle position sensor
DNo. 21: Engine coolant temperature sensor
DNo. 25: Barometric pressure sensor
(Refer to P.13A-102.)

Proceed to OK if all service data values are correct.
Proceed to NG if there is even one abnormal service data value.NGRefer to inspections for diagnosis code of sensor showing abnormal
service data. (Refer to P.13A-12.)
NO
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)
Has the battery terminal been disconnected recently?YESAfter warming up the engine, idle for approximately 10 minutes.

MPI -Troubleshooting13A-68
Inspection Procedure 11
Pulsation (Hesitation, sag), poor acceleration, stumbling,
surging
Probable cause
Causes shown on right are suspected.DAir/fuel ratio control system malfunction
DIgnition system malfunction
DFuel system malfunction
DIntake and exhaust system malfunction
DExhaust gas purifier system malfunction
DImproper compression pressure
DTurbocharger system malfunction
OK
To the next page
OK
MUT-IIData list
DNo. 59: Oxygen sensor (rear) (Refer to P.13A-105.)
NGCheck the Code No. P0136: Oxygen sensor (rear) system.
(Refer to P.13A-27.)
OK
MUT-IIData list
DNo. 11: Oxygen sensor (front) (Refer to P.13A-102.)NGCheck the Code No. P0130: Oxygen sensor (front) system.
(Refer to P.13A-24.)
OK
Check the EGR valve for sticking.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR valve.
OK
Check the EGR control solenoid valve.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the EGR control solenoid valve.
OK
Check the purge control solenoid valve.
(Refer to GROUP 17 - Exhaust Gas Purifier Check.)NGReplace the purge control solenoid valve.
OK
MUT-IIData list
DNo. 13: Intake air temperature sensor
DNo. 14: Throttle position sensor
DNo. 21: Engine coolant temperature sensor
DNo. 25: Barometric pressure sensor
(Refer to P.13A-102.)

Proceed to OK if all service data values are correct.
Proceed to NG if there is even one abnormal service data value.NGRefer to inspections for diagnosis code of sensor showing
abnormal service data. (Refer to P.13A-12.)
OK
Check the injector operation sound. (Use sound scope.)NGCheck the Code No. P0201 - 204: Injector system for faulty
cylinder.
NO
Check the ignition timing.
(Refer to GROUP 11 - Engine Adjustment.)NGCheck mounting state of crank angle sensor and timing belt cover.
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)

MPI -Troubleshooting13A-69
NG
Check and repair the intake hose and manifold damage and air
intake.
OK
Check the trouble symptoms.OK
End
NG
Check the compression pressure.
(Refer to GROUP 11 - Engine Adjustment.)NG
Repair
OK
Check the trouble symptoms.OK
End
OK
Check the fuel pressure. (Refer to P.13A-128.)NG
Repair
OK
MUT-IIActuator test
DNo. 09: Fuel pressure control solenoid valve
(Refer to P.13A-107.)NGCheck the Fuel pressure control solenoid valve system.
(Refer to P.13A-12, INSPECTION PROCEDURE FOR
DIAGNOSIS CODE No. P1105)
OK
Check the supercharging pressure control system.
(Refer to GROUP 15 - Intake Exhaust, On-vehicle Service.)NG
Repair
OK
Check the turbocharger supercharging pressure.
(Refer to GROUP 15 - Intake Exhaust, On-vehicle Service.)NG
Repair
OK
MUT-IIActuator test
DNo. 12: Waste gate solenoid valve (Refer to P.13A-107.)NGCheck the waste gate solenoid valve system.
(Refer to P.13A-12, INSPECTION PROCEDURE FOR
DIAGNOSIS CODE No. P1104)
OK
Check the harness and connector between each cylinder’s ignition
coil and body earth and between engine-ECU and ignition coil for
disconnection, short-circuit or damage.NG
Repair
OK
Check the ignition coil parts.
(Refer to GROUP 16 - Ignition Device.)NGReplace the ignition coil.
OK
Check the following connectors:B-123, B-119NG
Repair
OK
Check the spark plug. (Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug.
OK
Check the spark plug cable.
(Refer to GROUP 16 - Ignition Device.)NGReplace the spark plug cable.
From the previous page

MPI -Troubleshooting13A-75
Inspection Procedure 17
Abnormal odor, white smoke, black smoke, high CO or HC
concentration when idling
Probable cause
Causes shown on right are suspected.DAir/fuel ratio control system malfunction
DIgnition system malfunction
DFuel system malfunction
DIntake and exhaust system malfunction
DExhaust gas purifier system malfunction
DImproper compression pressure
DCatalyst defect
DEngine-ECU malfunction
OK
To the next page
OK
Check the fuel pressure. (Refer to P.13A-128.)
OK
MUT-IIData list
DNo. 59: Oxygen sensor (rear)
(Refer to P.13A-105.)NGCheck the Code No. P0136: Oxygen sensor (rear) system.
(Refer to P.13A-27.)
OK
MUT-IIData list
DNo. 11: Oxygen sensor (front) (Refer to P.13A-102.)NGCheck the Code No. P0130: Oxygen sensor (front) system.
(Refer to P.13A-24.)
OK
Check for exhaust gas leaks from exhaust manifold.NG
Repair
OK
Check the air intake from the intake hose and intake manifold.NG
Repair
OK
MUT-IIData list
DNo. 12: Air flow sensor
DNo. 13: Intake air temperature sensor
DNo. 21: Engien coolant temperature sensor
DNo. 25: Barometric pressure sensor
(Refer to P.13A-102.)

Proceed to OK if all service data values are correct.
Proceed to NG if there is even one abnormal service data value.NGRefer to inspections for diagnosis code of sensor showing
abnormal service data. (Refer to P.13A-102.)
OK
Check the ignition timing.
(Refer to GROUP 11 - Engine Adjustment.)NGCheck the Inspection Procedure 15: Deviation of ignition interval
(Refer to P.13A-73.)
NO
MUT-IIActuator test
DNo. 01: No. 1 injector
DNo. 02: No. 2 injector
DNo. 03: No. 3 injector
DNo. 04: No. 4 injector
OK:The idling state changes.
DProceed to NG if the cylinder (NG cylinder) for which the idling
state did not change when injector was stopped is pinpointed.
DProceed to OK if all cylinders are OK, or if the NG cylinder
cannot be pinpointed.NGCheck the Code No. P0201: No. 1 injector system, P0202: No. 2
injector system, P0203: No. 3 injector system and P0204: No. 4
injector system. (Refer to P.13A-30, 31, 32, 33.)
MUT-IISelf-Diag code
DIs a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE
(Refer to P.13A-12.)

MPI -Troubleshooting13A-79
Inspection Procedure 19
Overheating
Probable cause
Causes shown on right are suspected.DEngine coolant insufficient or deteriorated
DFan controller malfunction
DEngine coolant temperature sensor malfunction
DThermostat malfunction
DWater pump malfunction
DCondenser fan relay malfunction
DRadiator core malfunction
DEngine-ECU malfunction
NO
NG
Replace or replenish the engine coolant.
OK
Replace the radiator core.
OK
Check the water pump. (Refer to GROUP 14 - Water pump.)NGReplace the water pump.
OK
Check the thermostat. (Refer to GROUP 14 - Thermostat.)NGReplace the thermostat.
OK
MUT-IIData list
DNo. 21: Engine coolant temperaure sensor
OK:Approximately the same as the ambient temperature
when cooled.
Between 80 - 120_C when hot.NGCheck the Code No. P0115: Engine coolant temperature
sensor system. (Refer to P.13A-19.)
MUT-IIData list
21 Engine coolant temperature sensor (Refer to P.13A-102.)
OK
MUT-IIActuator Test
DNo. 37: Condenser fan (HI)
DNo. 38: Condenser fan (LOW)
DIgnition switch: ON
OK:Condenser fan rotates (low speed).
OK:Condenser fan rotates (high speed).NGCheck the Inspection Procedure 25: Condenser fan control
relay system. (Refer to P.13A-89.)
MUT-IIActuator Test
DNo. 21: Fan controller
DIgnition switch: ON
OK:Radiator fan rotates.NGCheck the Inspection Procedure 24: Radiator fan control relay
system. (Refer to P.13A-87.)
OK
Check the engine coolant.
(Refer to GROUP 14 - On-vehicle Service.)

If the engine coolant level is low, check whether the engine
coolant has leaked, and repair if required.
MUT-IISelf-Diag Code
Is a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE (Refer to
P.13A-12.)

MPI -Troubleshooting13A-81
Inspection Procedure 21
A/C ineffective
Probable cause
Causes shown on right are suspected.DA/C refrigerant insufficient or over - charged
DA/C compressor relay malfunction
DCondenser fan system malfunction
DA/C-ECU malfunction
DEngine-ECU malfunction
NGCheck the Inspection Procedure 25: Condenser fan control
relay system. (Refer to P.13A-89.)
NGAdjust the A/C refrigerant charge amount.
(Refer to GROUP 55 - On-vehicle Service.)
MUT-IISelf-Diag cord
Is a diagnosis code output?YESINSPECTION CHART FOR DIAGNOSIS CODE (Refer to
P.13A-12.)
Refer to GROUP 55 -
Troubleshooting.
OK
OK
Check the A/C compressor magnetic
clutch operation.
DEngine: Idling
DA/C setting temperature
When room temperature is 25_
or more: Max Cool
When room temperature is 25_
or less: Max. Hot
DA/C switch: ON
OK:Magnetic clutch operates.
DA/C switch: OFF
OK:Magnetic clutch does not
operate.NGMUT-IIData list
DNo. 28: A/C switch
DEngine: Idling
DA/C setting temperature
When room temperature is 25_
or more: Max Cool
When room temperature is 25_
or less: Max Hot
DA/C switch: ON
OK:ON
DA/C switch: OFF
OK:OFFNGCheck the Inspection Procedure 26:
A/C switch system. (Refer to
P.13A-92.)
NO
OK
MUT-IIData list
DNo. 49: A/C relay
DEngine: Idling
DA/C setting temperature
When room temperature is 25_
or more: Max Cool
When room temperature is 25_
or less: Max. Hot
DA/C switch: ON
OK:ON
DA/C switch: OFF
OK:OFFNGCheck the Inspection Procedure 27:
A/C compressor relay system. (Refer
to P.13A-93.)
Check the A/C refrigerant charge amount.
(Refer to GROUP 55 - On-vehicle Service.)
OK
OK
Check the Inspection Procedure 28: A/C load signal system.
(Refer to P.13A-95.)
MUT-IIActuator Test
DNo. 37: Condenser fan (HI)
DNo. 38: Condenser fan (LOW)
DIgnition switch: ON
OK:Condenser fan rotates (low speed).
OK:Condenser fan rotates (high speed).