light MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 972 of 1501
1 - 60 Amp
Battery
2 - 100 Amp
Alternator
3 - 20 Amp (Yellow)
Multipoint Injection
4 - 40 Amp
Ignition Switch
5 - 30 Amp (Green)
Rear Window Defogger
6 - 30 Amp (Green)
Power Window Control
7 - 30 Amp (Green)
Air Conditioner
8 - 40 Amp
Lights
9 - 10 Amp (Red)
AIR CONDITIONING & HEAT Compressor
10 - 25 Amp
Condenser Fan
11 - 10 Amp (Red)
Tail Lights
12 - 10 Amp (Red)
Headlight Upper Beam
13 - 10 Amp (Red)
Hazard Warning Flashers
Page 973 of 1501
METRIC CONVERSIONS
1998 Mitsubishi Montero
GENERAL INFORMATION
METRIC CONVERSIONS
METRIC CONVERSIONS
Metric conversions are making life more difficult for the
mechanic. In addition to doubling the number of tools required,
metric-dimensioned nuts and bolts are used alongside English
components in many new vehicles. The mechanic has to decide which tool
to use, slowing down the job. The tool problem can be solved by trial
and error, but some metric conversions aren't so simple. Converting
temperature, lengths or volumes requires a calculator and conversion
charts, or else a very nimble mind. Conversion charts are only part of
the answer though, because they don't help you "think" metric, or
"visualize" what you are converting. The following examples are
intended to help you "see" metric sizes:
LENGTH
Meters are the standard unit of length in the metric system.
The smaller units are 10ths (decimeter), 100ths (centimeter), and
1000ths (millimeter) of a meter. These common examples might help you
to visualize the metric units:
* A meter is slightly longer than a yard (about 40 inches).
* An aspirin tablet is about one centimeter across (.4 inches).
* A millimeter is about the thickness of a dime.
VOLUME
Cubic meters and centimeters are used to measure volume, just
as we normally think of cubic feet and inches. Liquid volume
measurements include the liter and milliliter, like the English quarts
or ounces.
* One teaspoon is about 4 cubic centimeters.
* A liter is about one quart.
* A liter is about 61 cubic inches.
WEIGHT
The metric weight system is based on the gram, with the most
common unit being the kilogram (1000 grams). Our comparable units are
ounces and pounds:
* A kilogram is about 2.2 pounds.
* An ounce is about 28 grams.
TORQUE
Torque is somewhat complicated. The term describes the amount
of effort exerted to turn something. A chosen unit of weight or force
is applied to a lever of standard length. The resulting leverage is
called torque. In our standard system, we use the weight of one pound
applied to a lever a foot long, resulting in the unit called a foot-
pound. A smaller unit is the inch-pound (the lever is one inch long).
Metric units include the meter kilogram (lever one meter long
with a kilogram of weight applied) and the Newton-meter (lever one
Page 999 of 1501
2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
engine hanger bracket. Disconnect oil inlet pipe.
3) Disconnect engine coolant hoses and tubes from
turbocharger. Remove exhaust manifold nuts and bolts. Remove exhaust
manifold and gaskets. Disconnect oil pressure and return pipes. Remove
turbocharger and exhaust manifold assembly. Separate turbocharger from
exhaust manifold.
Removal (3000GT - Front)
1) Disconnect negative battery cable. Drain engine oil and
coolant. Remove radiator. Disconnect exhaust pipe. Remove air intake
hose, air hoses and air pipe. Remove generator and belt. Remove oil
dipstick guide.
2) Remove heat protector. Disconnect front heated oxygen
sensor connector. Remove oil return pipe. Remove turbocharger support
bracket, and remove turbocharger from exhaust manifold.
Removal (3000GT - Rear)
1) Disconnect battery cables, and remove battery. Drain
engine oil and cooling system. Remove accelerator cable. Remove air
hose, air pipe and heat protectors. Disconnect clutch booster vacuum
hose. Remove air intake hoses and EGR pipe. Disconnect heated oxygen
sensor connectors.
2) Remove oil pipe and EGR valve. Disconnect exhaust fitting,
and remove rear heat protector. Remove oil return pipe. Remove
turbocharger assembly.
Inspection (All Models)
Check turbine and compressor wheels for cracking and other
damage. Ensure turbine and compressor wheels turn smoothly. Check for
oil leakage from turbocharger assembly. Check for proper wastegate
valve operation. See I - SYSTEM/COMPONENT TESTS article.
CAUTION: Apply light coat of oil to inner surface of flared area on
water pipe (flare nut fitting) before connecting to engine.
Installation (All Models)
1) To install, reverse removal procedure. Before oil pipe
flare nut (above turbocharger) is installed, pour clean engine oil
into turbocharger oil pipe installation hole. Ensure oil and air hoses
are properly installed and securely clamped.
2) Use NEW gaskets. Adjust accelerator cable (if necessary).\
Refill engine oil and coolant. Check for oil and coolant leaks.
Tighten all bolts to specification. See TORQUE SPECIFICATIONS.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Applications Ft. Lbs. (N.m)
Coolant Pipe-To-Turbocharger Banjo Bolt .......... 31 (42)
EGR Valve ........................................ 16 (22)
Engine Coolant Temperature Sensor ................ 22 (30)
Exhaust Manifold-To-Engine Nuts ............ 18-21 (24-29)
Exhaust Manifold-To-Turbocharger Bolts ..... 40-47 (54-64)
Exhaust Pipe Bolts ......................... 21-36 (29-49)
Fuel Filter Line ................................. 27 (36)
Fuel Tank Drain Plug ....................... 11-18 (15-24)
Fuel Tank Nuts ............................. 15-21 (20-29)
Page 1002 of 1501
terminals. See Fig. 1. Select 10-amp scale.
3) Turn off all electrical accessories. Turn off interior
lights, underhood lamp, trunk light, illuminated entry, etc. To avoid
damaging ammeter or obtaining a false meter reading, all accessories
must be off before turning test switch knob to OFF position.
4) Turn test switch knob to OFF position to allow current to
flow through ammeter. If meter reads wrong polarity, turn test switch
to ON position and reverse leads. Turn test switch to OFF position.
Observe current reading. If reading is less than 2 amps, turn test
switch to ON position to keep electrical circuits powered-up.
5) Select low amp scale. Switch lead to the correct meter
position. Turn test switch to OFF position and compare results to
normal current draw. See the GENERAL MOTORS PARASITIC LOAD TABLE . If
current draw is unusually high for the vehicle's overall electrical
system, remove system fuses one at a time until current draw returns
to normal.
6) Turn test switch to ON position each time door is opened
or fuse is removed. Turn switch to OFF position to read current draw
value through meter. When the cause of excessive current drain has
been located and repaired, remove test switch and reconnect negative
battery cable to the negative battery terminal.
Fig. 1: Connecting Kent-Moore Disconnect Tool (J-38758)
Courtesy of General Motors Corp.
GENERAL MOTORS PARASITIC LOAD TABLE (MILLIAMPS)
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Page 1003 of 1501
Normal Maximum Time-Out
Component Draw Draw (Minutes)
Anti-Theft System ................ 0.4 .... 1.0 ....... ...
Auto Door Lock ................... 1.0 .... 1.0 ....... ...
Body Control Module .............. 3.6 ... 12.4 ........ 20
Central Processing System ........ 1.6 .... 2.7 ........ 20
Electronic Control Module ........ 5.6 ... 10.0 ....... ...
Electronic Level Control ......... 2.0 .... 3.3 ........ 20
Heated Windshield Module ......... 0.3 .... 0.4 ....... ...
HVAC Power Module ................ 1.0 .... 1.0 ....... ...
Illuminated Entry ................ 1.0 .... 1.0 ......... 1
Light Control Module ............. 0.5 .... 1.0 ....... ...
Oil Level Module ................. 0.1 .... 0.1 ....... ...
Multi-Function Chime ............. 1.0 .... 1.0 ....... ...
Pass Key Decoder Module ......... 0.75 .... 1.0 ....... ...
Power Control Module ............. 5.0 .... 7.0 ....... ...
Retained Accessory Power ......... 3.8 .... 3.8 ....... ...
Radio ............................ 7.0 .... 8.0 ........ 15
Twilight Sentinel Module ......... 1.0 .... 1.0 ....... ...
Voltage Regulator ................ 1.4 .... 2.0 ....... ...
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INTERMITTENT PARASITIC LOAD PROBLEMS
Intermittent parasitic lad can occur because of a memory
device that does not power down with ignition off. With an
intermittent parasitic load, battery draw can be greater than 1.0 amp.
To find and intermittent problem requires that an ammeter and
Disconnect Tool (J-38758) test switch be connected and left in the
circuit. See Fig. 1. Road test vehicle. After road test, turn ignition
off and remove key.
Monitor the milliamps scale for 15-20 minutes after ignition
is turned off. This allows monitoring memory devices to determine if
they time out and stop drawing memory current. The test switch is
needed to protect ammeter when the vehicles is started.
DIODE CHECK & SOLENOID TEST (GENERAL MOTORS)
Page 1007 of 1501
(Even If Air * SRS Control Unit
Bag Did Not
* Wiring Harness
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
* After vehicle is repaired, ensure AIR BAG
warning light is functioning properly.
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INSPECTION PROCEDURES TABLE - ACURA (1996-98 SLX) \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Sensing & Diagnostic Module (SDM)
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\b \
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Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolsters & Mounting Points
Deploy)
* Steering Column
* SRS Coil Assembly
* Wiring Harnesses
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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HONDA (1991-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - HONDA (1991-98) \
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Model Year (1) Location
Accord ............... 1993-98 ..................... D/P
1991-92 ...................... DS
Civic ................ 1994-98 ..................... D/P
1992-93 ...................... DS
Civic del Sol ........ 1994-97 ..................... D/P
1993 ........................ DS
CR-V ................. 1997-98 ..................... D/P
Odyssey .............. 1995-98 ..................... D/P
Prelude .............. 1994-98 ..................... D/P
SI 4WS ............. 1992-93 ..................... D/P
Except SI 4WS ...... 1992-93 ...................... DS
Passport ........... 1995 1/2-98 ................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
Page 1008 of 1501
![MITSUBISHI MONTERO 1998 Service Manual INSPECTION PROCEDURES TABLE - HONDA (1991-98 EXCEPT PASSPORT) \
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\](/img/19/57333/w960_57333-1007.png "MITSUBISHI MONTERO 1998 Service Manual INSPECTION PROCEDURES TABLE - HONDA (1991-98 EXCEPT PASSPORT) \
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INSPECTION PROCEDURES TABLE - HONDA (1991-98 EXCEPT PASSPORT) \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Seat Belt Tensioners (If Equipped)
* SRS Control Unit
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Inspect & If
* Cable Reel
Damaged, Replace
* Dash Sensors (1991-94)
Component
* Seat Belts
(Even If Air
* SRS Control Unit
Bag Did Not
* Wiring Harness
Deploy)
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\b \
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
* After vehicle is repaired, ensure AIR BAG
warning light is functioning properly.
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INSPECTION PROCEDURES TABLE - HONDA (1995 1/2-98 PASSPORT) \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Sensing & Diagnostic Module (SDM)
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\b \
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Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolsters & Mounting Points
Deploy)
* Steering Column
* SRS Coil Assembly
* Wiring Harnesses
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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HYUNDAI (1994-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - HYUNDAI (1994-98) \
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Model Year (1) Location
Accent ............... 1995-98 ..................... D/P
Elantra .............. 1996-98 ..................... D/P
1994-95 ...................... DS
Sonata ............... 1995-98 ..................... D/P
Tiburon .............. 1997-98 ..................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
Page 1010 of 1501
![MITSUBISHI MONTERO 1998 Service Manual * Side Air Bag Module ( 1)
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* Side Air Bag Module ( 1)
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Inspect & If
* Center Pillar Inner ( 1)
Damaged, Replace
* Instrument Panel
Component
* Seat ( 1)
(Even If Air
* Seat Belt Pretensioners ( 2)
Bag Did Not
* Spiral Cable
Deploy)
* Steering Wheel
* Wiring Harnesses
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Comments
* Inspect all SRS components for dents,
deformities or rust.
* After repairs are completed, check AIR BAG
warning light to ensure system is functioning
properly.
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(
1) - On side of impact.
(
2) - Except I30 and QX4.
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INSPECTION PROCEDURES TABLE - INFINITI-2 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Control Unit, Diagnosis
* Instrument Panel
* Seat Belt Pretensioners ( 1)
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Inspect & If
* All Sensors ( 2)
Damaged, Replace
* Spiral Cable
Component
* Steering Wheel
(Even If Air
* Wiring Harnesses
Bag Did Not
Deploy)
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\b \
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Comments
* Inspect all SRS components for dents,
deformities or rust.
* After repairs are completed, check AIR BAG
warning light to ensure system is functioning
properly.
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(
1) - Except I30.
(
2) - Except 1996 I30, 1995-96 J30 and 1995-96 Q45.
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INSPECTION PROCEDURES TABLE - INFINITI-3 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Control Unit, Diagnosis
* Sensors In Affected Collision Area
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\b \
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Inspect & If
* All Sensors
Damaged, Replace
* Spiral Cable
Component
* Steering Wheel
(Even If Air
* Wiring Harnesses
Bag Did Not
Deploy)
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\b \
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\
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Comments
* Inspect all SRS components for dents,
deformities or rust.
Page 1011 of 1501
* After repairs are completed, check AIR BAG
warning light to ensure system is functioning
properly.
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ISUZU (1990-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - ISUZU (1990-98) \
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Model Year (1) Location Inspection Table
Hombre ....... 1996-97 ........... DS .................. ISUZU-1
Impulse ...... 1990-92 ........... DS .................. ISUZU-5
Oasis ........ 1996-98 .......... D/P .................. ISUZU-2
Rodeo ........ 1996-98 .......... D/P .................. ISUZU-3
1995 1/2 ......... D/P .................. ISUZU-3
Stylus ....... 1991-93 ........... DS .................. ISUZU-5
Trooper ...... 1996-98 .......... D/P .................. ISUZU-3
1995 ............ D/P .................. ISUZU-4
( 1) - Location Definitions: D/P = Driver's & Passenger's Side,
DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - ISUZU-1 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Sensors In Area Of Accident Damage
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\b \
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\
Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolster
Deploy)
* Sensors In Area Of Accident Damage
* SRS Coil Assembly
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Comments
* Any sensor which the Diagnostic Energy
Reserve Module (DERM) indicates as bad must
be replaced.
* If any components are damaged or bent, they
must be replaced.
* SRS wiring can be repaired following
manufacturer's instructions.
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INSPECTION PROCEDURES TABLE - ISUZU-2 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Seat Belt Tensioners (If Equipped)
* SRS Control Unit
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\b \
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Inspect & If
* Cable Reel
Damaged, Replace
* Dash Sensors (1991-94)
Page 1012 of 1501
Component * Seat Belts
(Even If Air
* SRS Control Unit
Bag Did Not
* Wiring Harness
Deploy)
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\b \
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\
Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
* After vehicle is repaired, ensure AIR BAG
warning light is functioning properly.
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INSPECTION PROCEDURES TABLE - ISUZU-3 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* Sensing & Diagnostic Module (SDM)
\
\
\b \
\
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\
\
Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolsters & Mounting Points
Deploy)
* Steering Column
* SRS Coil Assembly
* Wiring Harnesses
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\b \
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\
Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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INSPECTION PROCEDURES TABLE - ISUZU-4 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module(s)
Deployment
* All Sensors
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\b \
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\
\
Inspect & If
* SRS Coil Assembly
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Panel
(Even If Air
* Instrument Panel Braces
Bag Did Not
* Knee Bolsters
Deploy)
* Seat Belts Mounting Points
* Sensors In Area of Accident Damage
* Steering Column
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\b \
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\
Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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INSPECTION PROCEDURES TABLE - ISUZU-5 \
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Action Component or System
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\b \
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Replace After
* Air Bag Module