relay MITSUBISHI MONTERO 1998 Manual Online
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 816 of 1501
Torque Converter Clutch Solenoid/Switch ......... Engine Performance
Traction Control Switch ........................... Anti-Lock Brakes
Trailer Tow Connector .............................. Exterior Lights
Trailer Tow Relay .................................. Exterior Lights
Transmission/Transaxle .......................... Engine Performance
Transmission Control Module (TCM) ............... Engine Performance\
Starters
Transmission Range Sensor ................................. Starters
Back-Up Lights
Engine Performance
Transmission Range Switch ........................... Back-Up Lights
Engine Performance
Anti-Theft System
Turn Signal Flasher ................................ Exterior Lights
Turn Signal Lights ................................. Exterior Lights
Twilight Sentinel Switch ......................... Headlight Systems
Daytime Running Lights
Vapor Canister Leak Detection Pump .............. Engine Performance
Vehicle Control Module (VCM) .................... Engine Performance\
Vehicle Dynamic Module ....................... Electronic Suspension
Vehicle Speed Control Servo ................. Cruise Control Systems
Vehicle Speed Sensor .......................... Data Link Connectors
Analog Instrument Panels
Cruise Control Systems
Electronic Suspension
Voltage Regulator .......................... Generators & Regulators
Water-In-Fuel Sensor ............................ Engine Performance
Analog Instrument Panels
Wheel Speed Sensors ............................... Anti-Lock Brakes
Window Timer Module .......................... Power Convertible Top
Windshield Intermittent Wiper Relay ........... Wiper/Washer Systems
Windshield Washer Motor ....................... Wiper/Washer Systems
Wiper Motor ................................... Wiper/Washer Systems
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Page 818 of 1501
For testing procedures, see DTCs P1103 and P1104 in G - TESTS W/CODES
article.
COMPUTERIZED ENGINE CONTROLS
CONTROL UNIT
NOTE: For Powertrain Control Module (PCM) location, see
POWERTRAIN CONTROL MODULE (PCM) LOCATION table. To identify
PCM power and ground terminals, see appropriate pin voltage
chart in J - PIN VOLTAGE CHARTS article. To identify PCM
power and ground circuits, see appropriate wiring diagram in
L - WIRING DIAGRAMS article.
Ground Circuits
1) Turn ignition off. Using an ohmmeter, check continuity
between chassis ground and PCM ground terminal(s). See Figs. 1-5.
Ohmmeter should indicate zero ohms. If reading is not as specified,
check and repair open circuit between PCM connector and chassis
ground. If reading is as specified, go to next step.
2) Connect voltmeter negative lead to chassis ground. Connect
positive lead to PCM ground terminal(s). With engine running,
voltmeter should indicate less than one volt. If reading is more than
one volt, check for open, corrosion or loose connection in ground
circuit.
Power Circuits
Turn ignition on. Check for battery voltage on both PCM power
terminals. See Figs. 1-5. If battery voltage is not present, check
operation of MFI relay. See RELAYS under MOTORS, RELAYS & SOLENOIDS.
POWERTRAIN CONTROL MODULE (PCM) LOCATION TABLE
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Application Location
Eclipse 2.0L Non-Turbo .................. In Front Of Left
Front Strut Tower
Mirage & Montero Sport .............. Behind Right Side Of
Instrument Panel (Glove Box)
Montero ........................... Right Front Kick Panel
All Other Models ................... Behind Center Console
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Fig. 1: Identifying PCM Terminals (Diamante)
Courtesy of Mitsubishi Motor Sales of America
Fig. 2: Identifying PCM Terminals (Eclipse 2.0L Non-Turbo)
Courtesy of Mitsubishi Motor Sales of America
Page 820 of 1501
![MITSUBISHI MONTERO 1998 Manual Online THROTTLE POSITION (TP) SWITCH or THROTTLE POSITION (TP) SENSOR in G \
-
TESTS W/CODES article.
Engine Coolant Temperature Sensor
See G - TESTS W/CODES article.
Heated Oxyge](/img/19/57333/w960_57333-819.png "MITSUBISHI MONTERO 1998 Manual Online THROTTLE POSITION (TP) SWITCH or THROTTLE POSITION (TP) SENSOR in G \
-
TESTS W/CODES article.
Engine Coolant Temperature Sensor
See G - TESTS W/CODES article.
Heated Oxyge")
THROTTLE POSITION (TP) SWITCH or THROTTLE POSITION (TP) SENSOR in G \
-
TESTS W/CODES article.
Engine Coolant Temperature Sensor
See G - TESTS W/CODES article.
Heated Oxygen Sensor
See G - TESTS W/CODES article.
Intake Air Temperature (IAT) Sensor
On all models except Eclipse 2.0L non-turbo and Mirage 1.5L,
IAT sensor is a part of volume airflow sensor assembly. On all models,
see G - TESTS W/CODES article.
Manifold Absolute Pressure Sensor
See G - TESTS W/CODES article.
Manifold Differential Pressure Sensor
See G - TESTS W/CODES article.
Power Steering Oil Pressure (PSP) Switch
On Eclipse 2.0L non-turbo, see DTC 115 in G - TESTS W/CODES -
NON-TURBO article. On all other models except Eclipse 2.0L non-turbo,
see G - TESTS W/CODES article.
Throttle Position Sensor
See G - TESTS W/CODES article.
Vehicle Speed Sensor
See G - TESTS W/CODES article.
Volume Airflow Sensor
See G - TESTS W/CODES article.
MOTORS, RELAYS & SOLENOIDS
MOTORS
Idle Air Control Motor
See G - TESTS W/CODES article.
RELAYS
ASD, Fuel Pump & MFI Relay
See G - TESTS W/CODES article.
Radiator Cooling Fan Control Relay (High & Low)
See G - TESTS W/CODES article.
SOLENOIDS
EGR Control Solenoid Valve
See EXHAUST GAS RECIRCULATION (EGR) under EMISSION SYSTEMS &
SUB-SYSTEMS.
EVAP Purge Control Solenoid Valve
See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS.
Fuel Pressure Regulator Control Solenoid Valve (Turbo Models)
See FUEL DELIVERY under FUEL SYSTEM.
Wastegate Control Solenoid Valve
Page 821 of 1501
See TURBOCHARGER under AIR INDUCTION SYSTEMS.
FUEL SYSTEM
FUEL DELIVERY
NOTE: For fuel system pressure testing, see
F - BASIC TESTING article.
Fuel Pressure Regulator Control Solenoid Valve (Turbo Models)
See G - TESTS W/CODES article.
FUEL CONTROL
Fuel Injectors
See G - TESTS W/CODES article.
IDLE CONTROL SYSTEM
ELECTRICAL LOAD SWITCH
3000GT (DOHC)
1) Turn ignition off. Disconnect PCM connector. See
POWERTRAIN CONTROL MODULE (PCM) LOCATION table under COMPUTERIZED
ENGINE CONTROLS. Go to next step.
2) Turn headlights on. Using DVOM, check voltage between PCM
connector terminal No. 58 and chassis ground. If battery voltage is
present, turn headlights off and go to next step. If battery voltage
is not present, check and repair circuit between headlight relay
connector and PCM connector.
3) Turn defogger switch on. Using DVOM, check voltage between
PCM connector terminal No. 58 and chassis ground. If battery voltage
is present, turn defogger switch off and go to next step. If battery
voltage is not present, check and repair circuit between defogger
relay connector and PCM connector.
4) Turn blower switch on. Using DVOM, check voltage between
PCM connector terminal No. 58 and chassis ground. If battery voltage
is present, turn blower switch off and go to next step. If battery
voltage is not present, check and repair circuit between blower switch
connector and PCM connector.
5) If battery voltage is present and preceding tests do not
show any system or component malfunction and PCM is suspected,
substitute PCM with known-good unit and retest system.
IDLE AIR CONTROL (IAC) MOTOR
For testing procedures, see G - TESTS W/CODES article.
IGNITION SYSTEM
NOTE: For basic ignition checks, see F - BASIC TESTING article.
TIMING CONTROL SYSTEMS
Camshaft Position Sensor
See G - TESTS W/CODES article.
Crankshaft Position Sensor
See G - TESTS W/CODES article.
Page 822 of 1501
Knock Sensor
See G - TESTS W/CODES article.
EMISSION SYSTEMS & SUB-SYSTEMS
EXHAUST GAS RECIRCULATION (EGR)
EGR Control Solenoid Valve
See G - TESTS W/CODES article.
FUEL EVAPORATION
EVAP Purge Control Valve
See G - TESTS W/CODES article.
EVAP Purge Control Solenoid Valve
See G - TESTS W/CODES article.
POSITIVE CRANKCASE VENTILATION (PCV)
PCV Valve
Remove PCV valve. Shake valve. Valve should rattle if moving
freely. Apply air pressure to valve. Air should flow freely in one
direction only. Connect PCV valve to vacuum hose and start engine.
Ensure vacuum is flowing through valve.
MISCELLANEOUS CONTROLS
NOTE: Although the controlled devices listed here are not
technically engine performance components, they can affect
driveability if they malfunction.
NOTE: To identify PCM A/C power supply voltage terminals, see
appropriate pin voltage chart in J - PIN VOLTAGE CHARTS
article. To identify PCM A/C power supply circuit, see
appropriate wiring diagram in L - WIRING DIAGRAMS article.
A/C Switch & Compressor Clutch Relay
Using DVOM, check A/C power supply voltage from PCM. Turn
ignition switch to OFF position. Disconnect PCM connector. Turn A/C
switch and ignition switch to ON position. Check voltage between PCM
A/C power supply terminal and chassis ground. If battery voltage is
not as present, check and repair circuit(s).
Page 823 of 1501
INSTRUMENT PANEL
1998 Mitsubishi Montero
1998 ACCESSORIES & EQUIPMENT
Mitsubishi - Instrument Panels
Eclipse, Galant, Mirage, Montero, Montero Sport, 3000GT
DESCRIPTION & OPERATION
WARNING: Deactivate air bag system before performing any service
operation. See AIR BAG RESTRAINT SYSTEMS article. Do not
apply electrical power to any component on steering column
without first deactivating air bag system. Air bag may
deploy.
Instrument cluster includes speedometer, fuel gauge and
temperature gauge. Fuel gauge has a built-in voltage limiter to keep
voltage supply to gauges at 7 volts. Some models may also have an
ammeter, oil pressure gauge, tachometer, voltmeter and/or turbo boost
pressure gauge. Oil pressure gauge uses full battery voltage.
Tachometer operates by pulse feed.
COMPONENT LOCATIONS
COMPONENT LOCATIONS TABLE \
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Component Location
Engine Coolant Temperature (ECT) Sensor
Eclipse, Galant, Montero
& Montero Sport ................. On Thermostat Housing
Mirage ........................ On Rear Of Cylinder Head
3000GT ........... On Cylinder Head, Below Ignition Coil
Input Speed Sensor
Eclipse ........................... On Side Of Transaxle
Output Speed Sensor
Eclipse ........................... On Side Of Transaxle
Vehicle Speed Sensor
Eclipse, Galant,
Mirage & 3000GT ................... On Top Of Transaxle
Montero & Montero Sport ...... On Transmission Tailshaft
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TROUBLE SHOOTING
FUEL/TEMPERATURE GAUGE NOT WORKING
Check for blown fuse, faulty voltage limiter and faulty
relay. Ensure sending unit connections are clean and tight. Test
sending unit for correct operation. Tighten connections in instrument
cluster.
SPEEDOMETER NOT WORKING
On mechanical-type speedometers, ensure speedometer cable is
properly connected and correctly routed. If speedometer pointer and/or
odometer still do not work, replace speedometer cable or speedometer
assembly.
On electric-type speedometers, check for faulty vehicle speed
sensor, input/output sensors or faulty circuit. For testing, see
Page 849 of 1501
Montero
Remove foglight switch from instrument panel. Disconnect
switch connector. Using an ohmmeter, check switch continuity. With
switch in OFF position, continuity should exist between terminals No.
2 and 5. With switch in ON position, continuity should exist between
terminals No. 1 and 4, terminals No. 2 and 5, and terminals No. 3 and
6. See Fig. 32. If continuity is not as specified, replace switch.
3000GT
Remove foglight switch from instrument panel. Disconnect
switch connector. Using an ohmmeter, check switch continuity. With
switch in OFF position, continuity should exist between terminals No.
3 and 4. With switch in ON position, continuity should exist between
terminals No. 1 and 5. See Fig. 34. If continuity is not as specified,
replace switch.
Fig. 31: Identifying Foglight Switch Connector Terminals (Eclipse,
Galant & Mirage)
Courtesy of Mitsubishi Motor Sales of America
Fig. 32: Identifying Foglight Switch Connector Terminals (Montero)
Courtesy of Mitsubishi Motor Sales of America
FOGLIGHT RELAY TEST
Page 850 of 1501
Remove relay from engine compartment fuse/relay box. Using an
ohmmeter, check relay continuity. With battery voltage not supplied to
relay, continuity should exist between terminals No. 1 and 3. With
positive battery terminal connected to relay terminal No. 1 and
negative battery terminal connected to relay terminal No. 3,
continuity should exist between terminals No. 4 and 5. See Fig. 33. If
continuity is not as specified, replace relay.
Fig. 33: Identifying Foglight Relay Connector Terminals
Courtesy of Mitsubishi Motor Sales of America
HAZARD LIGHT SWITCH TEST
Eclipse, Mirage & Montero Sport
Remove hazard light switch from instrument panel. Disconnect
switch connector. Using an ohmmeter, check switch continuity. With
switch in OFF position, continuity should exist between terminals No.
5 and 7, and between terminals No. 9 and 10. With switch in ON
position, continuity should exist between terminals No. 1, 2 and 4,
between terminals No. 5 and 6, and between terminals No. 9 and 10. See
Fig. 34 . If continuity is not as specified, replace switch.
Galant
Page 971 of 1501
2 - 10 Amp (Red)
Radio
3 - 10 Amp (Red)
Heater Relay
4 - 10 Amp (Red)
4A/T
5 - 20 Amp (Yellow)
Front & Rear Air Conditioner
6 - 10 Amp (Red)
Turn Signals
7 - 10 Amp (Red)
Meters
8 - 10 Amp (Red)
Horn
9 - 15 Amp (Light Blue)
Wiper
10 - 10 Amp (Red)
Power Window Control
11 - 10 Amp (Red)
Four Wheel Drive System, Overdrive Control (Vehicles With
Automatic Transmission Only)
12 - 15 Amp (Light Blue)
Power Door Locks
13 - 10 Amp (Red)
Doom Light, Clock
14 - 15 Amp (Light Blue)
Backup Lights
15 - 15 Amp (Light Blue)
Stoplights
16 - 25 Amp
Heater
17 - 15 Amp (Light Blue)
Accessory Socket
18 - 10 Amp (Red)
Rear Heater
19 - Spare Fuse
ENGINE COMPARTMENT
Fig. 4: Engine Compartment Fusible Links
Courtesy of Mitsubishi Motor Sales of America.
Page 977 of 1501
MIRRORS - POWER
1998 Mitsubishi Montero
1998 ACCESSORIES & EQUIPMENT
Mitsubishi - Power Mirrors
Eclipse, Galant, Mirage, Montero, Montero Sport, 3000GT
DESCRIPTION & OPERATION
Electric remote control mirrors are controlled by a dual-
control switch mounted on driver's door, dash or center console
depending on model. Left/right switch directs current to desired
mirror. Horizontal/vertical switch directs current to electric motor
in mirror assembly, controlling up/down and left/right adjustment.
Heated mirrors are controlled by defogger relay.
TROUBLE SHOOTING
POWER MIRRORS INOPERATIVE
Check for faulty fuse, faulty power mirror switch or faulty
power mirror motor. See POWER MIRROR FUSE IDENTIFICATION table.
POWER MIRROR FUSE IDENTIFICATION TABLE
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Application Fuse No.
Eclipse ............................................... 13
Galant ................................................. 9
Mirage ................................................. 7
Montero & 3000GT ....................................... 5
Montero Sport .......................................... 8
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COMPONENT TESTS
POWER MIRROR MOTOR TEST
Connect 12-volt power source to mirror connector terminals.
See Figs. 1 -6. Replace mirror as necessary.
Fig. 1: Identifying Power Mirror Operational Test Charts (Eclipse,
Galant, Montero - W/Heater & Montero Sport - W/Heater)
Courtesy of Chrysler Corp.