fuel pressure NISSAN 350Z 2007 Z33 Engine Control Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 720
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EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION EC
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ENGINE CONTROL SYSTEM
INDEX FOR DTC ........................................................ 8
DTC No. Index ......................................................... 8
Alphabetical Index .................................................. 13
PRECAUTIONS ........................................................ 18
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 18
Precautions for Battery Service .............................. 18
Precautions for Procedures without Cowl Top Cover ... 18
On Board Diagnostic (OBD) System of Engine and
A/T .......................................................................... 18
Precaution .............................................................. 19
PREPARATION ......................................................... 22
Special Service Tools ............................................. 22
Commercial Service Tools ...................................... 23
ENGINE CONTROL SYSTEM .................................. 24
System Diagram ..................................................... 24
Multiport Fuel Injection (MFI) System .................... 25
Electronic Ignition (EI) System ............................... 27
Fuel Cut Control (at No Load and High Engine
Speed) .................................................................... 28
AIR CONDITIONING CUT CONTROL ..................... 29
Input/Output Signal Chart ....................................... 29
System Description ................................................ 29
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ... 30
System Description ................................................ 30
Component Description .......................................... 31
CAN COMMUNICATION .......................................... 32
System Description ................................................ 32
EVAPORATIVE EMISSION SYSTEM ....................... 33
Description ............................................................. 33
Component Inspection ........................................... 36
Removal and Installation ........................................ 37
How to Detect Fuel Vapor Leakage ....................... 37
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ...................................................................... 39
System Description ................................................ 39
Diagnostic Procedure ............................................. 40
Component Inspection ........................................... 42
POSITIVE CRANKCASE VENTILATION ................. 44Description .............................................................. 44
Component Inspection ............................................ 45
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-
NATS) ........................................................................ 46
Description .............................................................. 46
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 47
Introduction ............................................................. 47
Two Trip Detection Logic ........................................ 47
Emission-related Diagnostic Information ................ 48
Malfunction Indicator Lamp (MIL) ........................... 62
OBD System Operation Chart ................................ 65
BASIC SERVICE PROCEDURE ............................... 71
Basic Inspection ..................................................... 71
Idle Speed and Ignition Timing Check .................... 76
Procedure After Replacing ECM ............................ 76
VIN Registration ..................................................... 76
Exhaust Valve Timing Control Learning .................. 76
Accelerator Pedal Released Position Learning ...... 77
Throttle Valve Closed Position Learning ................. 77
Idle Air Volume Learning ........................................ 77
Fuel Pressure Check .............................................. 79
TROUBLE DIAGNOSIS ............................................ 81
Trouble Diagnosis Introduction ............................... 81
DTC Inspection Priority Chart ................................. 87
Fail-safe Chart ........................................................ 89
Symptom Matrix Chart ............................................ 90
Engine Control Component Parts Location ............ 94
Vacuum Hose Drawing .........................................100
Circuit Diagram .....................................................101
ECM Harness Connector Terminal Layout ...........103
ECM Terminals and Reference Value ...................103
CONSULT-III Function (ENGINE) .........................116
Generic Scan Tool (GST) Function .......................125
CONSULT-III Reference Value in Data Monitor ....127
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .132
Description ............................................................132
Testing Condition ..................................................132
Inspection Procedure ............................................132
Diagnostic Procedure ...........................................133
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
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ECA
Revision: 2006 November2007 350Z Mode .................................................................... 444
On Board Diagnosis Logic ................................... 444
DTC Confirmation Procedure ............................... 445
Wiring Diagram .................................................... 446
Diagnostic Procedure ........................................... 447
Component Inspection ......................................... 449
DTC P0451 EVAP CONTROL SYSTEM PRESSURE
SENSOR ................................................................. 450
Component Description ........................................ 450
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 450
On Board Diagnosis Logic ................................... 450
DTC Confirmation Procedure ............................... 451
Diagnostic Procedure ........................................... 452
Component Inspection ......................................... 455
DTC P0452 EVAP CONTROL SYSTEM PRESSURE
SENSOR ................................................................. 456
Component Description ........................................ 456
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 456
On Board Diagnosis Logic ................................... 456
DTC Confirmation Procedure ............................... 457
Wiring Diagram .................................................... 458
Diagnostic Procedure ........................................... 460
Component Inspection ......................................... 464
DTC P0453 EVAP CONTROL SYSTEM PRESSURE
SENSOR ................................................................. 465
Component Description ........................................ 465
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 465
On Board Diagnosis Logic ................................... 466
DTC Confirmation Procedure ............................... 466
Wiring Diagram .................................................... 467
Diagnostic Procedure ........................................... 469
Component Inspection ......................................... 474
DTC P0455 EVAP CONTROL SYSTEM ................ 475
On Board Diagnosis Logic ................................... 475
DTC Confirmation Procedure ............................... 476
Diagnostic Procedure ........................................... 477
DTC P0456 EVAP CONTROL SYSTEM ................ 482
On Board Diagnosis Logic ................................... 482
DTC Confirmation Procedure ............................... 483
Overall Function Check ........................................ 483
Diagnostic Procedure ........................................... 484
DTC P0460 FUEL LEVEL SENSOR ...................... 490
Component Description ........................................ 490
On Board Diagnosis Logic ................................... 490
DTC Confirmation Procedure ............................... 490
Diagnostic Procedure ........................................... 490
Removal and Installation ...................................... 491
DTC P0461 FUEL LEVEL SENSOR ...................... 492
Component Description ........................................ 492
On Board Diagnosis Logic ................................... 492
Overall Function Check ........................................ 492
Diagnostic Procedure ........................................... 493
Removal and Installation ...................................... 493
DTC P0462, P0463 FUEL LEVEL SENSOR .......... 494
Component Description ........................................ 494
On Board Diagnosis Logic ................................... 494DTC Confirmation Procedure ...............................494
Diagnostic Procedure ...........................................494
Removal and Installation ......................................495
DTC P0500 VSS ......................................................496
Description ............................................................496
On Board Diagnosis Logic ....................................496
DTC Confirmation Procedure ...............................496
Overall Function Check ........................................497
Diagnostic Procedure ...........................................497
DTC P0506 ISC SYSTEM .......................................498
Description ............................................................498
On Board Diagnosis Logic ....................................498
DTC Confirmation Procedure ...............................498
Diagnostic Procedure ...........................................498
DTC P0507 ISC SYSTEM .......................................500
Description ............................................................500
On Board Diagnosis Logic ....................................500
DTC Confirmation Procedure ...............................500
Diagnostic Procedure ...........................................500
DTC P0550 PSP SENSOR .....................................502
Component Description ........................................502
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................502
On Board Diagnosis Logic ....................................502
DTC Confirmation Procedure ...............................502
Wiring Diagram .....................................................503
Diagnostic Procedure ...........................................505
Component Inspection ..........................................507
Removal and Installation ......................................507
DTC P0603 ECM POWER SUPPLY .......................508
Component Description ........................................508
On Board Diagnosis Logic ....................................508
DTC Confirmation Procedure ...............................508
Wiring Diagram .....................................................509
Diagnostic Procedure ...........................................510
DTC P0605 ECM .....................................................512
Component Description ........................................512
On Board Diagnosis Logic ....................................512
DTC Confirmation Procedure ...............................512
Diagnostic Procedure ...........................................513
DTC P0643 SENSOR POWER SUPPLY ................514
On Board Diagnosis Logic ....................................514
DTC Confirmation Procedure ...............................514
Wiring Diagram .....................................................515
Diagnostic Procedure ...........................................517
DTC P0850 PNP SWITCH ......................................520
Component Description ........................................520
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................520
On Board Diagnosis Logic ....................................520
DTC Confirmation Procedure ...............................520
Overall Function Check ........................................520
Wiring Diagram .....................................................522
Diagnostic Procedure ...........................................525
DTC P1078 P1084 EVT CONTROL POSITION SEN-
SOR .........................................................................528
Component Description ........................................528
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................528
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CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 628
On Board Diagnosis Logic ................................... 628
DTC Confirmation Procedure ............................... 628
Wiring Diagram .................................................... 629
Diagnostic Procedure ........................................... 630
Component Inspection ......................................... 632
DTC P2122, P2123 APP SENSOR ........................ 633
Component Description ........................................ 633
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 633
On Board Diagnosis Logic ................................... 633
DTC Confirmation Procedure ............................... 634
Wiring Diagram .................................................... 635
Diagnostic Procedure ........................................... 637
Component Inspection ......................................... 640
Removal and Installation ...................................... 640
DTC P2127, P2128 APP SENSOR ........................ 641
Component Description ........................................ 641
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 641
On Board Diagnosis Logic ................................... 641
DTC Confirmation Procedure ............................... 642
Wiring Diagram .................................................... 643
Diagnostic Procedure ........................................... 645
Component Inspection ......................................... 648
Removal and Installation ...................................... 649
DTC P2138 APP SENSOR ..................................... 650
Component Description ........................................ 650
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 650
On Board Diagnosis Logic ................................... 650
DTC Confirmation Procedure ............................... 651
Wiring Diagram .................................................... 652
Diagnostic Procedure ........................................... 654
Component Inspection ......................................... 658
Removal and Installation ...................................... 658
DTC P2A00, P2A03 A/F SENSOR 1 ...................... 659
Component Description ........................................ 659
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 659
On Board Diagnosis Logic ................................... 659
DTC Confirmation Procedure ............................... 660
Wiring Diagram .................................................... 661
Diagnostic Procedure ........................................... 665
Removal and Installation ...................................... 670
ASCD BRAKE SWITCH ......................................... 671
Component Description ........................................ 671
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 671
Wiring Diagram .................................................... 672
Diagnostic Procedure ........................................... 675
Component Inspection ......................................... 680ASCD INDICATOR ..................................................681
Component Description ........................................681
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................681
Wiring Diagram .....................................................682
Diagnostic Procedure ...........................................683
ELECTRICAL LOAD SIGNAL ................................684
Description ............................................................684
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................684
Diagnostic Procedure ...........................................684
FUEL INJECTOR ....................................................686
Component Description ........................................686
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................686
Wiring Diagram .....................................................687
Diagnostic Procedure ...........................................688
Component Inspection ..........................................690
Removal and Installation ......................................690
FUEL PUMP ............................................................691
Description ............................................................691
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................691
Wiring Diagram .....................................................692
Diagnostic Procedure ...........................................693
Component Inspection ..........................................697
Removal and Installation ......................................697
IGNITION SIGNAL ..................................................698
Component Description ........................................698
Wiring Diagram .....................................................699
Diagnostic Procedure ...........................................704
Component Inspection ..........................................708
Removal and Installation ......................................709
REFRIGERANT PRESSURE SENSOR ..................710
Component Description ........................................710
Wiring Diagram .....................................................711
Diagnostic Procedure ...........................................712
Removal and Installation ......................................715
MIL AND DATA LINK CONNECTOR ......................716
Wiring Diagram .....................................................716
SERVICE DATA AND SPECIFICATIONS (SDS) ....718
Fuel Pressure .......................................................718
Idle Speed and Ignition Timing .............................718
Calculated Load Value ..........................................718
Mass Air Flow Sensor ...........................................718
Intake Air Temperature Sensor .............................718
Engine Coolant Temperature Sensor ...................718
Air Fuel Ratio (A/F) Sensor 1 Heater ....................718
Heated Oxygen sensor 2 Heater ..........................718
Crankshaft Position Sensor (POS) .......................718
Camshaft Position Sensor (PHASE) ....................718
Throttle Control Motor ...........................................719
Fuel Injector ..........................................................719
Fuel Pump ............................................................719
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PRECAUTIONS
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B1 indicates the bank 1, B2 indicates the bank 2 as shown
in the figure.
Do not operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
Do not depress accelerator pedal when starting.
Immediately after starting, do not rev up engine unneces-
sarily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
–Keep the antenna as far as possible from the electronic
control units.
–Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
–Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
–Be sure to ground the radio to vehicle body.
SEC893C
1 : Fuel level sensor unit and fuel pump
2 : Fuel pressure regulator
3 : Fuel tank temperature sensor
PBIB2707E
SEF709Y
SEF708Y
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EC-22
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNBS0002E
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10117100
(J-36471-A)
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV10114400
(J-38365)
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor
a: 22 mm (0.87 in)
(J-44626)
Air fuel ratio (A/F)
sensor wrenchLoosening or tightening air fuel ratio (A/F) sensor
1
(J-44321)
Fuel pressure gauge
kitChecking fuel pressure
S-NT379
S-NT636
LEM054
LEC642
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PREPARATION
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Commercial Service ToolsNBS0002F
Tool name
(Kent-Moore No.)Description
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779
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ENGINE CONTROL SYSTEM
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Multiport Fuel Injection (MFI) SystemNBS0002I
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
During warm-up
When starting the engine
During acceleration
Hot-engine operation
22.Exhaust valve timing control magnet
retarder23. A/F sensor 1 24. Heated oxygen sensor 2
25. Knock sensor 26. Crankshaft position sensor (POS) 27. Engine oil temperature sensor
28. Knock sensor 29. Three way catalyst 1 30. Three way catalyst 2
31. Three way catalyst 1 32. Three way catalyst 2 33. Muffler
34. EVAP canister vent control valve 35.EVAP control system pressure sen-
sor36. EVAP service port
37.EVAP canister purge volume con-
trol solenoid valve38. EVAP canister 39. Fuel camper
40. Fuel pump 41. Fuel pressure regulator 42. Fuel level sensor
43. Fuel tank temperature sensor 44. Fuel tank 45. Accelerator pedal position sensor
46. Electric throttle control actuator 47. Throttle position sensor 48.Mass air flow sensor (with intake air
temperature sensor)
49. Air cleaner 50. Electric throttle control actuator 51. Throttle position sensor
52.Mass air flow sensor (with intake air
temperature sensor)53. Air cleaner
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
Air conditioner switch
Air conditioner operation*
2
Wheel sensor
Vehicle speed*2
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EC-36
EVAPORATIVE EMISSION SYSTEM
Revision: 2006 November2007 350Z
Component InspectionNBS0002Q
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-436 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-347 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-442 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-455 .
PBIB1044E
SEF445Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Va c u u m :
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm
2 ,
−0.87 to −0.48 psi)
SEF943S
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EVAPORATIVE EMISSION SYSTEM
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationNBS0002R
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageNBS0002S
CAUTION:
Never use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:
Do not start engine.
Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF462UA
PBIB1029E
PBIB1030E
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS0002T
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-79, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E