air condition NISSAN ALMERA N15 1995 Owner's Manual

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
[QKJ

Malfunction Indicatorlamp(Mil)(Cont'd)

DIAGNOSTIC TESTMODE II-OXYGEN SENSOR*1MONITOR

In this mode, theMALFUNCTION INDICATORLAMPdisplays thecondition ofthe fuel mixture (leanor
rich) which ismonitored bythe oxygen sensor*1.

MALFUNCTION INDICATORLAMPFuelmixture condition inthe exhaust gas
Airfuel ratio feedback controlcondition
ON Lean
OFF RichClosed
loopsystem
*2 Remains ONorOFF Anycondition
Openloopsystem
*2: Maintains conditions justbefore switching toopen loop.

To check theoxygen sensor*1 function,startengine inDiagnostic TestMode II.Then warm itup until
engine coolant temperature indicatorpointstomiddle ofgauge. •
Next runengine atabout 2,000rpmforabout 2minutes underno-load conditions. Makesurethatthe
MALFUNCTION INDICATORLAMPcomes ONmore than5times within 10seconds withengine running
at 2,000 rpmunder no-load. .

*1: Heated oxygen sensor(ForEurope andIsrael, andAustralia
AfT
models)
Oxygen sensor(Except forEurope andIsrael, andAustralia
AfT
models)

EC-47

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)
ECCS COMPONENT PARTS/CONTROL SYSTEMSAPPLICATION
DIAGNOSTICTESTMODE
Item WORKSELF-DI-
ACTIVEFUNC-
DATA
SUPPORT AGNOSTIC
MONITOR TION
TEST
RESULTS TEST

Camshaft positionsensor
X
X

Mass airflow sensor
X
X

Engine coolant temperature sensor
X
X X

Oxygen sensor'1
X
X X

Vehicle speedsensor
XX

Throttle positionsensor
XX
X X

Intake airtemperature sensor.'2
X
X

INPUT
Knock
sensor'3
X

Ignition switch(startsignal)
XX

I/)
Closed
throttle position
X
X

l-

ll:
Airconditioner switch
X

<

~

Park/Neutralpositionswitch
X
X

I-

Z

UJ
Powersteering oilpressure switch
XX

z

0
Electricalloadsignal
X

~

:E

0
Batteryvoltage
X

u

I/)
Injectors
XX
X

u
u
UJ
X(Ignition
Power transistor (Ignitiontiming) X X
XX
signal)
IACV-AAC valve X
XX
X
Valve timing control solenoid valve XX

X

OUTPUT
Air
conditioner relay
X

Fuel pump relay XX
XX
Cooling fan XX
X
EVAP canister purgecontrol solenoid
XX X
valve'4
EGR valve
&
EVAP canister purgecontrol
XX

X

solenoid valve'5
X: Applicable
'1: Heated oxygen sensor(ForEurope andIsrael, andAustralia AITmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia AITmodels)
'2: For Australia
'3: Except forAustralia
'4: GA16DE
MIT
models exceptforEurope andIsrael, andAustralia
'5: For Europe andIsrael andAustralia, andGA15DE
MIT
models

EC-49
•

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (ConI'd)
SELF-DIAGNOSTIC MODE
Regarding itemsdetected in"SELF-DIAG RESULTS"mode,referto"Diagnostic TroubleCode(DTC)
Chart" (RefertoEC-62.)
DATA MONITOR MODE

Monitored item ECM
Main
[Unit] input
signals Description
Remarks
signals
CMPS.RPM •Indicates theengine speedcomputed •Accuracy becomespoorifengine
(REF) [rpm]

00
from
theREF signal (180'signal) of
speeddropsbelow theidle rpm.
the camshaft positionsensor.
•Ifthe signal isinterrupted whilethe
engine isrunning, anabnormal value
may beindicated .
MAS AIR/FL SE[V]

0 0
•
The signal voltage ofthe mass air
•When theengine isstopped, acertain
flow sensor isdisplayed .
valueisindicated.
COOLAN TEMP/S
•The engine coolant temperature •When theengine coolant temperature
['C] or['F]

00
(determined
bythe signal voltage of
sensorisopen orshort-circuited,
the engine coolant temperature sen-ECMenters fail-safe mode.The
sor) isdisplayed.
enginecoolant temperature deter-
mined bythe ECM isdisplayed .
02 SENSOR [V]

00
•
The signal voltage ofthe oxygen sen-
sor*1 isdisplayed .
M/R F/CMNT •
Display ofoxygen sensorsignaldur-
•After turning ONthe ignition switch,
[RICH/LEAN] ingair-fuel ratiofeedback control: "RICH"isdisplayed untilair-fuel mix-
RICH ...means themixture became
tureratio feedback controlbegins.

0 0
"rich",
andcontrol isbeing affected •When theair-fuel ratiofeedback is
toward aleaner mixture.
clamped,thevalue justbefore the
LEAN ...means themixture became clampingisdisplayed continuously.
"lean", andcontrol isbeing affected
toward arich mixture .
VHCL SPEED SE

00
•
The vehicle speedcomputed fromthe
[km/h] or[mph] vehicle
speedsensor signalisdis-
played .
BATTERY VOLT[V]

0 0
•
The power supply voltage ofECM is
displayed .
THRTL POSSEN[V]

0 0
•
The throttle position sensorsignal
voltage isdisplayed.
INT/A TEMP SE['C] •The intake airtemperature deter-
or ['F]*2

0
mined
bythe signal voltage ofthe
intake airtemperature sensorisindi-
cated .
START SIGNAL

00
•
Indicates [ON/OFF] conditionfromthe•After starting theengine, [OFF]isdis-
[ON/OFF] startersignal. playedregardless ofthe starter sig-
nal.
CLSD THLIPOSI •Indicates theclosed throttle position
[ON/OFF]

00
[ON/OFF]
determined bythe throttle
position sensorsignal.
ON: Closed throttle position
OFF: Other thanclosed throttle position
AIR COND SIG

00
•
Indicates [ON/OFF] conditionofthe
[ON/OFF] air
conditioner switchasdetermined
by the airconditioning signal.
PIN POSI SW

00
•
Indicates [ON/OFF] conditionfromthe
[ON/OFF] park/neutralpositionswitchsignal.
PW/ST SIGNAL •
Indicates [ON/OFF] conditionofthe
[ON/OFF]
00
power
steering oilpressure switch
determined bythe power steering oil
pressure signal.

NOTE:
Any monitored itemthatdoes notmatch thevehicle beingdiagnosed isdeleted fromthedisplay auto-
matically.

*1: Heated oxygen sensor(ForEurope andIsrael, andAustralia A/Tmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia A/Tmodels)
*2: For Australia

EC-51
•

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Coni'd)

Monitored item
ECM
Main
[Unit] input
signals Description
Remarks
signals
LOAD SIGNAL •Indicates [ON/OFF] conditionfromthe
[ON/OFF] reardefogger signaland/or lighting
switch.

0 0
ON:
Rear defogger isoperating
and/or lighting switchison.
OFF: Rear defogger isnot operating
and lighting switchisnot on.
INJ PULSE [msec]

0
•
Indicates theactual fuelinjection
•When theengine isstopped, acertain
pulse widthcompensated byECM computedvalueisindicated.
according tothe input signals.
IGN TIMING [BTDC]

0
•
Indicates theignition timingcomputed
by ECM according tothe input sig-
nals.
IACV-AACIV
[%]

•Indicates theidle aircontrol valve

0
(AAC
valve) control valuecomputed
by ECM according tothe input sig-
nals.
A/F ALPHA
[%]

•Indicates themean valueofthe air-
•When theengine isstopped, acertain

0
fuel
ratio feedback correction factor valueisindicated.
per cycle. •This data alsoincludes thedata for
the air-fuel ratiolearning control.
AIR COND RLY

0
•
Indicates theairconditioner relay
[ON/OFF] controlcondition (determined byECM
according tothe input signal).
COOLING FAN*2
•Indicates thecontrol condition ofthe
[ON/OFF] or[LOW/
coolingfans(determined byECM
HI/OFF]

0
according
tothe input signal).
ON ...Operating
LOW ...Operates atlow speed
HI ...Operates athigh speed
OFF ...Stopped
FUEL PUMP RLY

0
•
Indicates thefuel pump relaycontrol
[ON/OFF] conditiondetermined byECM accord-
ing tothe input signals.
VALVE TIMSOL*1
•The control condition ofthe valve tim-
[ON/OFF] ingsolenoid valve(determined by
ECM according tothe input signal) is
indicated.
ON ...VTC operating
OFF ...VTC notoperating
EGRC SOLIV (EVAP
•Indicates thecontrol condition ofthe
canister purgecon-
EVAPcanister purgecontrol solenoid
trol solenoid valve valveorEGR valve
&
EVAP canister
or EGR
&
EVAP can- purgecontrol solenoid valve(deter-
ister purge control

0
mined
byECM according tothe input
solenoid valve) signal).
[ON/OFF] ON'"EVAP canister purgeoperation
cut-off OFF ...EVAP canister purgeoperation
not cut-off
VOLTAGE •Voltage measured bythe voltage
[V] probe.
PULSE •Pulse width, frequency orduty cycle •Only "#"isdisplayed ifitem is
[msec] or[Hz] or measuredbythe pulse probe. unable
tobe measured .

[%]
•
Figures with"#"s aretemporary
ones. Theyarethesame figures as
an actual pieceofdata which wasjust
previously measured.
*1: GA16DE exceptforEurope andIsrael
*2: GA16DE engineA/Tmodels forEurope without heavydutykithave a2- step control [ON/OFF] system."LOW"and"HI"
are shown onCONSULT screentorepresent "ON"condition.

EC-52

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Conl'd)

FUNCTION TEST
CONDITION JUDGEMENT
ITEM CHECK
ITEM(REMEDY)
• Ignition switch:ON
COOLING FAN (Engine
stopped)
Thecooling fanrotates andstops every •
Harness andconnector
CIRCUIT •
Cooling fancircuit is
3seconds. •
Cooling fanmotor
tested whencooling fanis
•Cooling fanrelay
rotated .
• Ignition switch:ON-.
START
• Start signal circuit is
tested whenengine is
started byoperating the
starter. Beforecranking,
START SIGNAL batteryvoltage andengine
Startsignal: OFF-.ON •
Harness andconnector
CIRCUIT coolanttemperature are •
Ignition switch
displayed. During
cranking, averagebattery
voltage, massairflow
sensor outputvoltage and
cranking speedaredis-
played .
• Ignition switch:ON
(Engine running)
Lockedposition ON
•Harness andconnector
PW/ST SIGNAL •
Power steering circuitis
•Power steering oilpres-
tested whensteering
CIRCUIT wheelisrotated fullyand sure
switch
then settoastraight lineNeutral
position OFF•
Power steering pump
running position.
• Vehicle speedsensor cir-
•Harness andconnector
VEHICLE SPEED cuit
istested whenvehicle Vehicle
speedsensor inputsignal is
•Vehicle speedsensor
SEN CKT is
running ataspeed of10 greater
than4km/h (2MPH)
•Electric speedometer
km/h (6MPH) orhigher .
• After warming up,idle the
engine. •Adjust ignition timing(by
• Ignition timingadjustment
movingcamshaft position
IGN TIMING ADJ is
checked byreading The
timing lightindicates thesame
sensorordistributor)
ignition timingwithatim- value
onthe screen.
•Camshaft positionsensor
ing light andchecking
drivemechanism
whether itagrees with
specifications.
•INJECTION SYS(Injector,
fuel pressure regulator,
harness orconnector)
• Air-fuel ratiofeedback cir- •
IGNITION SYS(Spark
cuit (injection system,igni- plug,
power transistor,
tion system, vacuum ignition
coil,harness or
MIXTURE RATIO system,
etc.)istested byOxygen
sensor'1 COUNT:Morethan5 connector)
TEST examining
theoxygen times
during 10seconds •
VACUUM SYS(Intake air
sensor'1 outputat2,000 leaks)
rpm under non-loaded •
Oxygen sensor'1 circuit
state. •
Oxygen sensor'1 opera-
tion
• Fuel pressure highorlow
• Mass airflow sensor
'1: Heated oxygen sensor(ForEurope andIsrael, andAustralia AITmodels)
Oxygen sensor(Except forEurope andIsrael, andAustralia
A/T
models)

EC-55
•

ON-BOARDDIAGNOSTIC SYSTEMDESCRIPTION
CONSULT (Cont'd)

FUNCTION TEST
CONDITION JUDGEMENTCHECKITEM(REMEDY)
ITEM
•After warming up,idle the
engine .
• Injector operation ofeach •Injector circuit(Injector,
cylinder isstopped one harnessorconnector)
after another, andresult-
Difference inengine speedisgreater •
Ignition circuit(Spark
POWER BALANCE ant
change inengine rota-
than25rpm before andafter cutting off plug,
power transistor,
lion isexamined toevalu-
theinjector ofeach cylinder. ignition
coil,harness or
ate combustion ofeach connector)
cylinder. (Thisisonly dis- •Compression
played formodels wherea •
Valve timing
sequential multiportfuel
injection systemisused.)
• After warming up,idle the
•Harness andconnector
engine. •IACV-AAC valve
• IACV-AAC valvesystem is
Difference inengine speedisgreater •
Air passage restriction
IACV-AACIV testedbydetecting change
than150rpm between whenvalveopen- betweenairinlet and
SYSTEM inengine speedwhen
ingisat 80% andat20%. IACV-AACvalve
IACV-AAC valveopening
•IAS (Idle adjusting screw)
is changed to0%, 20%
and 80%. adjustment

EC-56

TROUBLEDIAGNOSIS -General Description
Sensors
~ ECMActuators
~~.~ MEF036D
SEF234G Introduction

The engine hasanECM tocontrol majorsystems suchasfuel
control, ignitioncontrol, idleaircontrol system, etc.The ECM
accepts inputsignals fromsensors andinstantly drivesactua-
tors. Itis essential thatboth input andoutput signals areproper
and stable. Atthe same time,itis important thatthere areno
problems suchasvacuum leaks,fouled sparkplugs, orother
problems withtheengine.
It is much moredifficult todiagnose aproblem thatoccurs
intermittently ratherthancontinuously. Mostintermittent prob-
lems arecaused bypoor electric connections orimproper wir-
ing. Inthis case, careful checking ofsuspected circuitsmay
help prevent thereplacement ofgood parts.
A visual checkonlymaynotfind thecause ofthe problems. A
road testwith CONSULT oracircuit testerconnected shouldbe
performed. Followthe"Work Flow"onthe next page.
Before undertaking actualchecks, takejustafew minutes to
talk with acustomer whoapproaches withadriveability com-
plaint. Thecustomer cansupply goodinformation aboutsuch
problems, especially intermittent ones.Findoutwhat symptoms
are present andunder whatconditions theyoccur. A"Diagnos-
tic Worksheet" liketheexample onEC-61 should beused.
Start yourdiagnosis bylooking for"conventional" problems
first. Thiswillhelp troubleshoot driveabilityproblemsonan
electronically controlledenginevehicle.

EC-58

TROUBLEDIAGNOSIS -General Description
Work Flow
CHECK IN
Listen tocustomer complaints. (Getsymptoms.)
................................................STEPI
Check, printoutorwrite down, anderase Diagnostic TroubleCode(DTC).
Symptoms
collected. No
symptoms, but
Malfunction Code
exists atSTEP II. ..
STEPII

•

Verify
thesymptom bydriving inthe conditiOn the
customer described. *1
......................................................................................... STEPIII
Normal Code
(at STEP II) Malfunction
Code
(at STEP II)
Verify theDTC byperforming the"DTC CONFIRMATION PROCEDURE".
Choose theappropriate action.
Malfunction Code(atSTEP IIor IV) Normal Code(atboth STEP IIand IV)
BASIC INSPECTION
SYMPTOM BASIS(atSTEP Ior III)
Perform inspections
according toSymptom
Matrix Chart. *1
.. STEPIV
. STEPV
*2
TROUBLE DIAGNOSIS FORDTCXX. STEP
VI
REPAIR/REPLACE
NG FINAL CHECK
Confirm thattheincident iscompletely fixedbyperforming BASICINSPECTION
and DTC CONFIRMATION PROCEDURE(orOVERALL FUNCTION CHECK). ..........................................
STEPVII
CHECK OUT
*1: Ifthe incident cannotbeduplicated, refertoGI section ("Incident Simulation Tests","HOWTOPERFORM EFFICIENT DIAG-
NOSIS FORANELECTRICAL INCIDENT").
*2: Ifthe on-board diagnostic systemcannotbeperformed, checkmainpower supply andground circuit.Referto"TROUBLE
DIAGNOSIS FORPOWER SUPPLY", EC-88.
EC-59

STEP
STEP I
STEP II
STEP III
STEP IV
STEP V
STEP VI
STEP VII
TROUBLE
DIAGNOSIS -General oescrip_ti_on
I_G_A_'

Description forWork Flow

DESCRIPTION
Get detailed information abouttheconditions andtheenvironment whentheincident/symptom occurred
using the"DIAGNOSTIC WORKSHEET" asshown onthe next page.
Before confirming theconcern, checkandwrite down (printoutusing CONSULT) theDiagnostic Trouble
Code (DTC), thenerase thecode. TheDTC canbeused when duplicating theincident atSTEP III
&
IV.
Study therelationship betweenthecause, specified byDTC, andthesymptom described bythe customer.
(The "Symptom MatrixChart" willbeuseful. RefertoEC-72.)
Try toconfirm thesymptom andunder whatconditions theincident occurs.
The "DIAGNOSTIC WORKSHEET" isuseful toverify theincident. ConnectCONSULT tothe vehicle inDATA
MONITOR (AUTOTRIG)modeandcheck realtime diagnosis results.
If the incident cannotbeverified, performINCIDENT SIMULATION TESTS.RefertoGI section.
If the malfunction codeisdetected, skipSTEP IVand perform STEPV.
Try todetect theDiagnostic TroubleCode(DTC) bydriving in(or performing) the"DTC CONFIRMATION
PROCEDURE". Checkandread theDTC byusing CONSULT.
During theDTC verification, besure toconnect CONSULT tothe vehicle inDATA MONITOR (AUTOTRIG)
mode andcheck realtime diagnosis results.

If
the incident cannotbeverified, performINCIDENT SIMULATION TESTS.RefertoGI section.
In case the"DTC CONFIRMATION PROCEDURE"isnot available, performthe"OVERALL FUNCTION
CHECK" instead.TheDTC cannot bedisplayed bythis check, however, thissimplified "check"isan effec-
tive alternative.
The "NG" result ofthe "OVERALL FUNCTIONCHECK"isthe same asthe DTC detection.
Take theappropriate actionbasedonthe results ofSTEP Ithrough IV.
If the malfunction codeisindicated, proceedtoTROUBLE DIAGNOSIS FORDTCXX.
If the normal codeisindicated, proceedtothe BASIC INSPECTION. RefertoEC-65. Thenperform inspec-
tions according tothe Symptom MatrixChart.RefertoEC-72.
Identify wheretobegin diagnosis basedonthe relationship studybetween symptom andpossible causes.
Inspect thesystem formechanical binding,looseconnectors orwiring damage using(tracing) "Harness
Layouts".
Gently shaketherelated connectors, components orwiring harness withCONSULT setin"DATA MONITOR
(AUTO TRIG)" mode.
Check thevoltage ofthe related ECMterminals ormonitor theoutput datafrom therelated sensors with
CONSULT. RefertoEC-74.
The "DIAGNOSTIC PROCEDURE" inEC section contains adescription basedonopen circuit inspection. A
short circuit inspection isalso required forthe circuit checkinthe DIAGNOSTIC PROCEDURE. Fordetails,
refer toGI section ("HOWTOPERFORM EFFICIENT DIAGNOSIS FORANELECTRICAL INCIDENT","Circuit
Inspection' ').
Repair orreplace themalfunction parts.
Once youhave repaired thecircuit orreplaced acomponent, youneed torun theengine inthe same condi-
tions andcircumstances whichresulted inthe customer's initialcomplaint.
Perform the"DTC CONFIRMATION PROCEDURE"andconfirm thenormal code(Diagnostic troublecodeNo.
55) isdetected. Ifthe incident isstill detected inthe final check, perform STEPVIby using adifferent
method fromtheprevious one.
Before returning thevehicle tothe customer, besure toerase theunnecessary (alreadyfixed)DTCinECM.
Refer toEC-46.

EC-60

TROUBLEDIAGNOSIS -General Description
Fail-Safe Chart

The ECM enters fail-safe mode,ifany ofthe following DTCsisrecorded duetothe open orshort circuit.

DTC No. Detected
items
Engineoperating conditioninfail-safe mode
12 Massairflow sensor
Enginespeedwillnotrise more than3,000 rpm*1 duetothe fuel cut.
circuit
13 Engine
coolant tem-
Engine coolant temperature willbedetermined basedonthe time after turning ignition
perature sensorcir-switch "ON"or"START".
cuit ExceptforEurope andIsrael
Condition Enginecoolant temperature decided
Just asignition switchisturned ONorStart 30'C(B6'F)
More than5minutes afterignition ONorStart BO'G
(176'F)
Except asshown above 30
-BO'C (B6-176'F)
(Depends onthe time)
For Europe andIsrael
Condition Enginecoolant temperature decided
Just asignition switchisturned ONorStart 35'C
(95'F)
More than4.5minutes afterignition ONor
BO'G(176'F)
Start
Except asshown above 35
-BO'C (95-176'F)
(Depends onthe time)
When thefail-safe systemforengine coolant temperature sensorisactivated, thecooling
fan operates whileengine isrunning.
43 Throttle position Throttle
position willbedetermined basedonthe injected fuelamount andtheengine
sensor circuit speed.
Therefore, acceleration willbepoor.
Condition Driving
condition
When engine isidling Normal
When accelerating Poor
acceleration

-
ECM
Fail-safe
systemactivating conditionwhenECMismalfunctioning

The computing functionofthe ECM wasjudged tobe malfunctioning.
When thefail-safe systemactivates (i.e.,ifthe ECM detects amalfunction conditionin
the CPU ofECM), theMALFUNCTION INDICATORLAMPonthe instrument panellightsto
warn thedriver.

Engine control, withfail-safe system,operates whenECMismalfunctioning

When thefail-safe systemisoperating, fuelinjection, ignitiontiming,fuelpump
operation, IACV-AACvalveoperation andcooling fanoperation arecontrolled undercer-
tain limitations.
Operation

Engine speed Engine
speed
will
notrise more than3,000 rpm

Fuel injection Simultaneous
multipartfuelinjection system
Ignition timing Ignition
timingisfixed atthe preset valve
Fuel pump Fuel
pump' relayis"ON" when engine isrunning and"OFF" whenengine
stalls
IACV-AAG valve Full
open
Cooling fans Cooling
fanrelay "ON" whenengine isrunning, and"OFF" whenengine
stalls
EC-64