NISSAN ALMERA N15 1995 Service Manual

STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M2T62071A
gear
Pinion stopper
Reduction
gearm@ Washer
EL-39 Center
bracket li!4.9
•6.9 (0.50 •0.70, 43.4-60.8)
Armature
\ Brushholder
Brush
H

Brush spring
Brush
(+)
li!2.5•4.4
(0.25 -0.45,
21.7 -39.1)
SEL 153SA

•

STARTINGSYSTEM
Construction (Cont'd)

5EC. 233
513-305
513-331

Iil!J
'.4 .7.8 (0.'5 -0.80, 56.4-88.4) ~

6
8

~7.4.9.8

(0.75 -1.00,
65.1 -86.8)

~ .N.m (kg-m, in-Ib)

m
@:
High-temperature greasepoint

MEL233F

CD
Bearing retainer

@
Pinion shaft

@
Clutch assembly

@
Return spring

@
Pinion stopper

@
Stopper clip

(J)
Gear case
@

Dust cover

@
Torsion spring

@)
Shift lever

@
Magnetic switchassembly

@
Armature assembly

@
Field coil

@
Yoke
EL-40 @

Brush
(+)

@)
Brush spring

@
Brush
H

@
Brush holder

@
Rear cover

@)
Through-bolt

SEC.233
M2T61871A

G)
Pinion stopper

@
Pinion assembly

@
Gear case

@
Pinion shaftassembly

@
Shift lever

@
Spring
STARTING
SYSTEM
Construction (Cont'd)

(J)
Holder

@
Reduction gear

@
Washer

@)
Center bracket

@
Magnetic switchassembly

@
Armature

EL-41
~4.9.
6.9

(0.50 -0.70,
43.4 -60.8)

~: N.m(kg-m, in-Ib)

EO!
CBJ:
High-temperature greasepoint
SEL554PA
@ Yoke
@
Brush
(+)

@
Brush spring

@J
Brush
H

@
Brush holder

@
Rear cover
•

STARTINGSYSTEM

Construct"
IOn
(Cont'd)

U;it: mm(in)

[iJ:
N.m(k

B(8J:
Hih- g.m, in-Ib)

9 temperature grease.

pOint

@

Plate thickness'

~.25 (...... ;
ijJ
25...

. 50 (0'0197)\~
b
3
(0.25.'0.45 2

9
•1.7. 39.1)

7 8 •
iji...
7.1

IiiiI .,
0
(0.4'•
'.72

"'" '.1•7.'
s;i:
39.1•02 ')'

(0 ••
2.
'.77
@
ijJ
10-12 .

(8JB ~
':>
87.104)
<,\\:~'

~ IOI!Ei!@ ,

~., Jtlj)~
EIl@ .

I~~~
6 ,,,'

Q)
@

@

@

@

@

(j)
Sleeve
bea.

ring

Gear case
Stopper cr
P'
Ip

p~n!on stopper
mlon assembl
Internal gY
, ear
ShIft lever
@

@

@)

@

@

@

@
Plate
Packing
PI~netary gear
Adjusting plate
Magnetic swith
Packing cassembly

Yoke
Armature
Bush
(+)

Brush spring
Brush holder
Bearing
Rear cover

SEC. 233
S114-806
MEL675EA

iji:

N.m (k

m
tj:f"
g-m,in-Ib)

\!:y'
Hlgh-tem
greas p,erature

e
POint

EL-42

STARTINGSYSTEM
Construction (Cont'd)

Ij]
6.4-8.3 (0.65 -0.85, 56.4-73.8)

SEC.
233
S114-800A
Magneticswitchassembly
Brush
'. spring

t
Brush
H

Ij]
1.7-2.4

Brush
(+)
(0.17-0.24, 14.8-20.8)
Armature
Ij]:
N.m(kg-m, in-Ibl
m
@:
High-temperature greasepoint

SEL027UA

•

l
..-
44

(0.25 -0.45,
21.7 -39.1)

l
Planetary
gearm@

~4.4 -7.1

.G::f
o\:l
(0.45-0.72, 39.1-62.S)

~~

Brush holder
Armature
m@ ~:
N.m(kg-m, in-Ib)
m
@:
High-temperature greasepoint
Yoke
Magnetic
switchassembly

5hifll'.',\ ~~

~4.1-7..
~19

(0.42 •0.77, 36.5•66.8)

SEC.
233
MOT80281
MOT80281ZC
SEL026UA
EL-43

STARTINGSYSTEM
Construction (Cont'd)
@Plate thickness:

0.25 (0.0098)
0.50 (0.0197)

SEC.
233
M2T49282
SEL526QB

CD
Gear
casemetal
@

Shift lever
@

Yoke

@
Gear case

(J)
Holder
@

Brush
(+)

@
Stopper clip
@

Armature
@

Brush spring

@
Pinion stopper
@
Adjusting plate
@

Brush (-)

@
Pinion assembly
@)
Magnetic switchassembly
@

Rear cover

SEC. 233
S114-570B
Dustcover (Adjusting Plate
1)

Plate thickness:

~ 6.4-7.8 0.5(0.020)
(0.65 -0.80, 56.4.69.4) 0.8(0.031)

~onnector stayset Torsion sprrng\
Dust cover
00

0Jl
0
0

Gear casemetal
m
@

Unit :mm (in)

~: N.m
(kg-m, in-Ib)

m
(8J:
High.temperature greasepoint Magnetic
switchassembly

r~7.4 -
9.8 (0.75 -1.00,65.1 .86.8)

~4.9 -
6.4

(0.50 -0.65, 43.4-56.4)

E-ring
Rear cover metal
m
@

Brush
H

Brush
(+)

MEL674E
EL-44

STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M2T48681
Magneticswitchassembly

MEL673E

Rear
cover

~
Brush

H

Brush spring
Brush
(+)

~
4.4.7.1 (0.45 -0.72. 39.1-62.5)
~2.5 -4.4
(0.25 -0.45. 21.7- 39.1)

J

Adjusting
plate
Plate thickness:

0.25 (0.0098)
0.50 (0.0197)
~ 4.1•7.6 (0.42 -0.77, 36.5-66.8)

Unit :mm (in)
~: N.m(kg-m, in-Ib)

m@:
High-temperature greasepoint
~ .N.m (kg-m, ft-Ib)
Removal
andInstallation

~ 31-42 (3.2 -4.3, 23-31)

SEL909T

•

EL-45

Type1
Type 2
Type
3

W4
Type 1 Type
2 STARTING
SYSTEM
Magnetic SwitchCheck

• Before starting tocheck, disconnect batterygroundcable.
• Disconnect "M"terminal ofstarter motor.
1. Continuity test(between "S"terminal andswitch body).
• Nocontinuity ...Replace.
2. Continuity test(between "S"terminal and"M" terminal).
• Nocontinuity ...Replace.

Pinion/Clutch Check

1. Inspect pinionteeth.
• Replace pinionifteeth areworn ordamaged. (Alsocheck
condition ofring gear teeth.)
2. Inspect reduction gearteeth.
• Replace reduction gearifteeth areworn ordamaged. (Also
check condition ofarmature shaftgearteeth.)
3. Check tosee ifpinion locksinone direction androtates
smoothly inthe opposite direction.

• If
it locks orrotates inboth directions, orunusual resistance
is evident. ...Replace.

Type 3 Type4 Type5

- Vernier caliper

SEL014Z SEL011Z
Brush Check
BRUSH

Check wearofbrush.

Wear limitlength:
Refer to50S (El-SO).

• Excessive wear...Replace.

EL-46

Brush/
Brush spring

SEL015Z STARTING
SYSTEM
Brush Check (Conl'd)
BRUSH SPRING PRESSURE

Check brushspring pressure withbrush spring detached from
brush.

Spring pressure (withnewbrush):
Refer toSOS (EL-50).

e Not within thespecified values...Replace.

Type 1
Type 2
Type 3
SEL016ZBRUSH
HOLDER

1. Perform insulation testbetween brushholder (positive side)
and itsbase (negative side).

e.
Continuity exists....Replace.
2. Check brushtosee ifitmoves smoothly.
e Ifbrush holder isbent, replace it;ifsliding surface isdirty,
clean.

Type 1
Type 2
SEL018ZYoke
Check

Magnet issecured toyoke bybonding agent.Checkmagnet to
see that itis secured toyoke andforany cracks. Replace mal-
functioning partsasan assembly.
Holder maymove slightly asitis only inserted andnotbonded.

CAUTION: Do not clamp yokeinavice orstrike itwith ahammer .
EL-47
•

•
SEL019Z
Vernier caliper
SEL021Z

Round 0.5-0.8 ,;,;;

~""I
Correct
~File
~ Commutator
SEL022Z STARTING
SYSTEM
Armature Check

1. Continuity test(b
• Nocontinuit etweentwosegm .
2. Insulation tY ... Replace. entssIde byside)
• C .. est (between .
ontlnulty exists Reachcommutato b
....
eplace. rar and shaft).
3. Check comm t
• Rough Sua~or surface.
... and lightly withN
0.500 -600 emery paper.
4. Check diameter of

Commutator ml"
"commutator.

R f
mmumdia
e er toSOS (EL meter:

Less thanspe'f'
-50).

CI
led value R
... eplace.
5. Check depthof.
• Less than02 Insulating moldfrom
(0.020 to003' 1~m) (0.008 in)...Und commutator surface
. In ercutto0.5 to0.8 m'm

EL-48