engine NISSAN FRONTIER 1997 D22 / 1.G Workshop Manual

CHANGING ENGINE OIL FILTER
1. Park the vehicle on a level surface and
apply the parking brake.
2. Turn the engine off.
3. Place a large drain pan under the oil
filter.
4. Loosen the oil filter with an oil filter
wrench. Remove the oil filter by turning it
by hand.
CAUTION
Be careful not to burn yourself, as the
engine oil may be hot.
5. Wipe the engine oil filter mounting sur-
face with a clean rag.
Be sure to remove any old rubber gasket
remaining on the mounting surface of the
engine.
6. Coat the rubber gasket on the new filter
with engine oil.
7. Screw in the oil filter until a slight resis-
tance is felt, then tighten an additional
2/3 turn.
8. Start the engine and check for leakage
around the oil filter. Correct as required.
9. Turn the engine off and wait several
minutes. Check the oil level. Add engine
oil if necessary.WARNING
cWhen engine is running, keep
hands, jewelry and clothing away
from any moving parts such as cool-
ing fan and drive belts.
cAutomatic transmission fluid is poi-
sonous and should be stored care-
fully in marked containers out of the
reach of children.
TEMPERATURE CONDITIONS
FOR CHECKING ATF
cThe fluid level should be checked using
the HOT range on the dipstick after the
following conditions have been met:
Ð The engine should be warmed up to
operating temperature.
Ð The vehicle should be driven at least 5
minutes.
Ð The ATF should be warmed to between
122 and 176ÉF (50 and 80ÉC).
cThe ATF can be checked at fluid tem-
peratures of 86 to 122ÉF (30 to 50ÉC)
using the COLD range on the dipstick
DI1170M
AUTOMATIC TRANSMISSION
FLUID (ATF)
7-9
ZX

after the engine is warmed up and before
driving. However, the fluid should be
re-checked using the HOT range.
1. Park the vehicle on a level surface and
set the parking brake.
2. Start the engine and then move the se-
lector lever through each gear range,
ending in P.
3. Check the fluid level with the engine
idling.
4. Remove the dipstick and wipe it clean
with lint-free paper.
5. Re-insert the dipstick into the charging
pipe as far as it will go.
6. Remove the dipstick and note the read-
ing. If the level is on the low side of either
range, add fluid to the charging pipe.CAUTION
cDO NOT OVERFILL.
cUse ONLY NISSAN Matic `D' (Conti-
nental U.S. and Alaska) or genuine
NISSAN Automatic Transmission
Fluid (Canada). Dexronž III/Merconž
or equivalent may also be used. Out-
side the continental United States
and Alaska contact a NISSAN deal-
ership for more information regard-
ing suitable fluids, including recom-
mended brands of Dexronž
III/Merconž or Dexronž IIE/Merconž
Automatic Transmission Fluid.
NOTE:
If the vehicle has been driven for a long
time at high speeds, or in city traffic in
hot weather, or if it is being used to pull
a trailer, the fluid level cannot be read
accurately. You should wait until the
fluid has cooled down (about 30 min-
utes).
DI1192M
7-10
ZX

For further brake and clutch fluid specifica-
tion information, refer to ``Capacities and
recommended fuel/lubricants'' in the ``Tech-
nical and consumer information'' section of
this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated
fluid may damage the brake and clutch
systems. The use of improper fluids
can damage the brake system and af-
fect the vehicle's stopping ability.
CAUTION
Do not spill the fluid on any painted
surfaces. This will damage the paint. If
fluid is spilled, wash with water.For USA
Check the window washer fluid level in the
reservoir tank and add fluid if necessary.
Add a washer solvent to the water for better
cleaning. In the winter season, add a wind-
shield washer anti-freeze. Follow the manu-
facturer's instructions for the mixture ratio.
Canada Only
Add fluid when the low washer fluid warning
light comes on. Add a washer solvent to the
water for better cleaning. In the winter sea-
son, add a windshield washer anti-freeze.Follow the manufacturer's instructions for
the mixture ratio.
CAUTION
Do not substitute engine anti-freeze
coolant for window washer solution.
This may result in damage to the paint.
ADI0717
WINDOW WASHER FLUID
7-12
ZX

cKeep the battery surface clean and dry.
Any corrosion should be washed off with
a solution of baking soda and water.
cMake certain the terminal connections
are clean and securely tightened.
c
If the vehicle is not to be used for 30 days
or longer, disconnect the negative (þ) bat-
tery terminal cable to prevent discharge.
WARNING
cDo not expose the battery to flames
or electrical sparks. Hydrogen gas
generated by battery action is explo-
sive. Do not allow battery fluid to
contact your skin, eyes, fabrics, or
painted surfaces. After touching a
battery or battery cap, do not touch
or rub your eyes. Thoroughly wash
your hands. If the acid contacts your
eyes, skin or clothing, immediately
flush with water for at least 15 min-
utes and seek medical attention.
cWhen working on or near a battery,
always wear suitable eye protection
and remove all jewelry.
cKeep the battery out of the reach of
children.
JUMP STARTING
If jump starting is necessary, see ``Jump
starting'' in the ``In case of emergency''
section. If the engine does not start by jump
starting, the battery may have to be re-
placed. Contact a NISSAN dealer.
1. Gently pry between the battery cap and
cover as illustrated to remove the cap.
Use a cloth to protect the battery case.
2. Check the fluid level in each cell.
If it is necessary to add fluid, add only
distilled water to bring the level up to the
level indicator in each filler opening.Do
not overfill.
ADI0709
BATTERY
7-13
ZX

WARNING
Be sure the ignition key is OFF. The
engine could rotate unexpectedly.
1. Visually inspect each belt for signs of
unusual wear, cuts, fraying or looseness.
If the belt is in poor condition or loose,
have it replaced or adjusted by your
NISSAN dealer.
2. Have the belts checked regularly for con-
dition and tension in accordance with the
maintenance schedule in this manual.
ADI0710ADI0730
DRIVE BELTS
7-14
ZX

WARNING
Be sure the engine and ignition switch
are off and that the parking brake is
engaged securely.
CAUTION
Be sure to use the correct socket to
remove the plugs. An incorrect socket
can cause damage.
1. Disconnect spark plug cables. Keep
track of the original cable locations.When disconnecting, always hold the
boots Ð not the cables. Mark all cables
to identify their original location.
2. Remove spark plugs with a spark plug
socket.
3. Check each new spark plug gap with a
feeler gauge. Correct it as required.
4. Install spark plugs.
When installing a plug, turn it two or
three turns by hand and then tighten with
a spark plug socket. Be careful not to
overtighten it.Tightening torque:
14 to 22 ft-lb (20 to 29 Nzm)
5. Reconnect the spark plug cables to their
original positions.
ADI0719DI0065
SPARK PLUG REPLACEMENT
7-15
ZX

The filter element should not be cleaned
and reused as it is given a special treat-
ment. We recommend it be replaced ac-
cording to the maintenance intervals shown
in the ``Maintenance schedule'' section.
When replacing the filter, wipe the inside of
the air cleaner housing and the cover with a
damp cloth.
WARNING
Operating the engine with the air
cleaner off can cause you or others to
be burned. The air cleaner not only
cleans the air, it stops flame if theengine backfires. If it isn't there and the
engine backfires, you could be burned.
Don't drive with it off, and be careful
working on the engine with the air
cleaner off.
ADI0720
AIR CLEANER HOUSING
FILTER
7-16
ZX

CLEANING
If your windshield is not clear after using the
windshield washer or if a wiper blade chat-
ters when running, wax or another material
may be on the blade or windshield.
Clean the outside of the windshield with a
washer solution or a mild detergent. Your
windshield is clean if beads do not form
when rinsing with clear water.
Clean the blade by wiping it with a cloth
soaked in a washer solution or a mild deter-
gent. Then rinse the blade with clear water.
If your windshield is still not clear aftercleaning the blades and using the wiper,
replace the blades.
REPLACEMENT
1. Pull the wiper arm up.
2. Lift the tab, then remove the wiper blade.
3. Attach the new wiper blade to the wiper
arm until a click sounds.
CAUTION
cAfter wiper blade replacement, re-
turn the wiper arm to its original
position. Otherwise it may be dam-
aged when the engine hood is
opened.
cMake sure the wiper blade contacts
the glass. Otherwise, the arm may be
damaged from wind pressure.
ADI0721
WIPER BLADES
7-17
ZX

If you wax the surface of the hood, be
careful not to let wax get into the washer
nozzle. This may cause clogging or im-
proper windshield washer operation. If
wax gets into the nozzle, remove it with a
needle or small pin.Pull the parking brake lever up. If the num-
ber of clicks is out of the range listed above,
see your NISSAN dealer.With the engine running, check distance A
between the upper surface of the pedal and
the metal floor.
Distance A:
4-3/4 in (120 mm) or more
If it is out of the range shown above, see
your NISSAN dealer.
MDI0005
ADI0722DI0453
PARKING BRAKE CHECK BRAKE PEDAL
7-18
ZX

Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every
time the brake pedal is applied. The rear
drum-type brakes on two-wheel drive trucks
self-adjust every time the parking brake is
applied. The rear drum-type brakes on four-
wheel drive trucks self-adjust every time the
brake pedal is applied. If the brake pedal
goes down farther than normal, it may be
due to a lack of adjustment of the rear drum
brakes. Apply the parking brake several
times.
WARNING
If the brake pedal height does not re-
turn to normal, see your NISSAN dealer
and have it checked.
Brake pad wear indicators
The disc brake pads on your vehicle have
audible wear indicators. When a brake pad
requires replacement, it will make a high
pitched scraping or screeching sound when
the vehicle is in motion whether or not the
brake pedal is depressed. Have the brakeschecked as soon as possible if the wear
indicator sound is heard.
Under some driving or climate conditions,
occasional brake squeak, squeal or other
noise may be heard. Occasional brake
noise during light to moderate stops is nor-
mal and does not affect the function or
performance of the brake system.
The rear drum brakes (if so equipped) do
not have audible wear indicators. Should
you ever hear an unusually loud noise from
the rear drum brakes, have them inspected
as soon as possible by your NISSAN
dealer.
Proper brake inspection intervals should
be followed.For more information regard-
ing brake inspections, see the appropriate
maintenance schedule information in the
``Maintenance Schedule'' section of this
manual.Check the brake booster function with the
following steps:
1. With the engine off, press and release
the brake pedal several times. When
brake pedal movement (distance of
travel) remains the same from one pedal
application to the next, continue on to
next step.
2. While depressing the brake pedal, start
the engine. The pedal height should drop
a little.
3. With the brake pedal depressed, stop the
engine. Keeping the pedal depressed for
about 30 seconds, the pedal height
should not change.
4. Run the engine for one minute without
depressing the brake pedal, then turn it
off. Depress the brake pedal several
times. The pedal travel distance will de-
crease gradually with each depression
as the vacuum is released from the
booster.
If the brakes do not operate properly, have
the brakes checked by your NISSAN dealer.
BRAKE BOOSTER
7-19
ZX