key battery NISSAN NAVARA 2005 Repair Owner's Manual

WARNING CHIME
DI-61
C
D
E
F
G
H
I
J
L
MA
B
DI
SYMPTOM CHART
Meter Buzzer Circuit InspectionEKS00L9L
1.CHECK CHIME OPERATION
1. Select “BUZZER” of “BCM”.
2. Perform “LIGHT WARN ALM”, “IGN KEY WARN ALM” of
“ACTIVE TEST”.
Does chime sound?
YES >> Check battery power supply of combination meter. Refer
toDI-19, "
Power Supply and Ground Circuit Inspec-
tion"in combination meter.
NO >> GO TO 2.
2.CHECK COMBINATION METER SIGNAL
1. Select “METER”.
2. With “DATA MONITOR”, confirm “BUZZER” under the condition
of buzzer input. (Turn signal lamp operate, etc.)
OK or NG
OK >> Replace combination meter.
NG >> Replace BCM. Refer toBCS-17, "
Removal and Installa-
tion of BCM".
Symptom Diagnoses/Service procedure
All warning chime systems do not activate. PerformDI-61, "
Meter Buzzer Circuit Inspection".
Key reminder warning chime does not operate.Perform key reminder system trouble diagnosis.
Refer toBL-37, "
Trouble Diagnoses Chart by Symptom".
Light warning chime does not activate.Perform the following inspection.
lDI-62, "Lighting Switch Signal Inspection"
lDI-62, "Front Door Switch (Driver Side) Signal Inspection"
Replace BCM, found normal function in the above inspection.
Seat belt warning chime does not activate.Perform the following inspection.
lConfirm speedometer operation
lDI-63, "Seat Belt Buckle Switch Signal Inspection (Driver Side)"
Replace combination meter, found normal function in the above inspection.
SKIA6331E
“BUZZER”
Under the condition of buzzer input : ON
Except above : OFF
PKIA2063E

EC-28
ON BOARD DIAGNOSTIC (OBD) SYSTEM
lIf the battery is disconnected, the emission-related diagnostic information will be lost within 24
hours.
lThe following data are cleared when the ECM memory is erased.
–Diagnostic trouble codes
–Freeze frame data
–Fuel pump learning value
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Freeze Frame DataEBS01KCP
The ECM records the driving conditions such as calculated load value, engine coolant temperature, engine
speed, vehicle speed and intake manifold pressure at the moment a malfunction is detected.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, seeEC-28, "
Freeze Frame Data".
Only one set of freeze frame data can be stored in the ECM. If freeze frame data is stored in the ECM memory
and another freeze frame data occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Freeze frame data (along with the DTCs) are cleared when the ECM memory is erased. Procedures for clear-
ing the ECM memory are described inEC-27, "
HOW TO ERASE DTC".
NATS (Nissan Anti-theft System)EBS01KCQ
lIf the security indicator lights up with the ignition switch in
the ON position or "NATS MALFUNCTION" is displayed on
"SELF-DIAG RESULTS" screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer toBL-170, "
NATS(Nissan Anti-Theft System)".
lConfirm no self-diagnostic results of NATS is displayed
before touching "ERASE" in "SELF-DAIG RESULTS" mode
with CONSULT-II.
lWhen replacing ECM, initialization of NATS system and reg-
istration of all NATS ignition key IDs must be carried out
with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner.
Regarding the procedure of NATS initialization and NATS ignition key ID registration, refer to CON-
SULT-II operation manual, NATS.
Malfunction Indicator (MI)EBS01KCR
DESCRIPTION
The MI is located on the combination meter.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
lIf the MI does not light up, refer toEC-354, "MI&DATA LINK
CONNECTORS".
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
SEF543X
SAT652J

EC-204
DTC P0563 BATTERY VOLTAGE
3.CHECK JUMPER CABLES INSTALLATION
Check that the jumper cables are connected in the correct sequence.
OK or NG
OK >> GO TO 4.
NG >> Reconnect jumper cables properly.
4.CHECK BATTERY FOR BOOSTER
Check that the battery for the booster is a 12V battery.
OK or NG
OK >> GO TO 5.
NG >> Change the vehicle for booster.
5.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
With CONSULT-II
1. Select “SELF DIAG RESULTS” mode with CONSULT-II.
2. Touch “ERASE”.
3. PerformEC-203, "
DTC Confirmation Procedure",again.
4. Is DTC P0563 displayed again?
Without CONSULT-II
1. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer toEC-27
.
2. PerformEC-203, "
DTC Confirmation Procedure",again.
3. Is DTC 0563 displayed again?
Ye s o r N o
Yes >>GOTO6.
No >> GO TO 7.
6.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer toBL-172, "
ECM
Re-communicating Function".
3. Perform Fuel Pump Learning Value Clearing. Refer toEC-24, "
Fuel Pump Learning Value Clearing".
4. Perform Injector Adjustment Value Registration. Refer toEC-25, "
Injector Adjustment Value Registration".
>>INSPECTION END
SEF439Z

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D
E
F
G
H
I
J
K
L
MB
GI
SECTIONGI
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 3
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel ................................................. 5
GASOLINE ENGINE ............................................. 5
DIESEL ENGINE ................................................... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Turbocharger (If Equipped) ............. 6
Precautions for Hoses .............................................. 6
HOSE REMOVAL AND INSTALLATION ............... 6
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
ENVIRONMENTAL PROTECTION PRECAU-
TIONS ................................................................... 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ........................... 11
DESCRIPTION ..................................................... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................ 11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 24
WORK FLOW ...................................................... 24
INCIDENT SIMULATION TESTS ........................ 24
CIRCUIT INSPECTION ....................................... 27
Control Units and Electrical Parts ........................... 32
PRECAUTIONS .................................................. 32
CONTROL UNIT CONFIGURATION PROCEDURE... 34
Description .............................................................. 34
Part Replacement procedure Reference Table ...... 34
Work Procedure ...................................................... 36
Configuration (BCM) ............................................... 37
DESCRIPTION .................................................... 37
READ CONFIGURATION PROCEDURE ............ 37
WRITE CONFIGURATION PROCEDURE .......... 41
CONSULT-II CHECKING SYSTEM .......................... 47
Description .............................................................. 47
Function and System Application ........................... 47
Nickel Metal Hydride Battery Replacement ............ 48
Checking Equipment .............................................. 49
CONSULT-II Start Procedure .................................. 49
CONSULT-II Data Link Connector (DLC) Circuit .... 50
INSPECTION PROCEDURE .............................. 51
LIFTING POINT ......................................................... 52
Pantograph Jack, Garage Jack and Safety Stand... 52
2-Pole Lift ............................................................... 52
TOW TRUCK TOWING ............................................. 53
Tow Truck Towing ................................................... 53
4X2 MODEL ........................................................ 53
4X4 MODEL ........................................................ 54
TOWING POINT .................................................. 54
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 54

PRECAUTIONS
GI-3
C
D
E
F
G
H
I
J
K
L
MB
GI
PRECAUTIONSPFP:00001
DescriptionEAS001GG
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EAS001GH
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for NATS (NISSAN ANTI-THEFT SYSTEM)EAS001GI
NATS will immobilize the engine if someone tries to start it without the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS registered.
The security indicator is located on the instrument panel. The indicator blinks when the immobilizer system is
functioning.
Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.
lWhen NATS detects trouble, the security indicator lamp lights up while ignition switch is in "ON" position.
This lighting up indicates that the anti-theft is not functioning, so prompt service is required.
lWhen servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT-
II operation manual, NATS.
Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly con-
fidential to maintain the integrity of the anti-theft function.
lWhen servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to
receive all keys from vehicle owner. A maximum of four or five key IDs can be registered into NATS.
lWhen failing to start the engine first time using the key of NATS, start as follows.
1. Leave the ignition key in "ON" position for approximately 5 seconds.
2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds.
3. Repeat step 1 and 2 again.
4. Restart the engine while keeping the key separate from any others on key-chain.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectEAS001HY
NOTE:
lThis Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
lRemove and install all control units after disconnecting both battery cables with the ignition knob in the
²LOCK²position.
lAlways use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.

GI-4
PRECAUTIONS
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the²ACC²position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the²LOCK²position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
General PrecautionsEAS001GJ
lDo not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.
lBefore jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
lWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance and
drop them. Also, do not allow them to strike adjacent parts,
especially the brake tubes and master cylinder.
lBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
lIf the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
SGI285
SGI231
SEF289H

GI-12
HOW TO USE THIS MANUAL
3.Symbol used in illustration
Symbols included in illustrations refer to measurements or procedures. Before diagnosing a problem,
familiarize yourself with each symbol. Refer to "Connector Symbols" in GI Section and "KEY TO SYM-
BOLS SIGNIFYING MEASUREMENTS OR PROCEDURES" below.
4.Action items
Next action for each test group is indicated based on result of each question. Test group number is shown
in the left upper portion of each test group.
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
There are two types of harness wire color and connector number indication.
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
lLetter designations next to test meter probe indicate harness
wire color.
lConnector numbers in a single circle (e.g. M33) indicate har-
ness connectors.
lConnector numbers in a double circle (e.g. F211) indicate com-
ponent connectors.a. Battery voltage®11 - 14V or approximately 12V
b. Voltage : Approximately 0V®Less than 1V
AGI070

GI-28
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
VOLTAGE CHECK METHOD
To help in understanding the diagnosis of open circuits please refer to the previous schematic.
In any powered circuit, an open can be found by methodically checking the system for the presence of voltage.
This is done by switching the DMM to the voltage function.
lConnect one probe of the DMM to a known good ground.
lBegin probing at one end of the circuit and work your way to the other end.
lWith SW1 open, probe at SW1 to check for voltage.
voltage; open is further down the circuit than SW1.
no voltage; open is between fuse block and SW1 (point A).
lClose SW1 and probe at relay.
voltage; open is further down the circuit than the relay.
no voltage; open is between SW1 and relay (point B).
lClose the relay and probe at the solenoid.
voltage; open is further down the circuit than the solenoid.
no voltage; open is between relay and solenoid (point C).
Any powered circuit can be diagnosed using the approach in the previous example.
Testing for “Shorts” in the Circuit
To simplify the discussion of shorts in the system, please refer to the following schematic.
RESISTANCE CHECK METHOD
lDisconnect the battery negative cable and remove the blown fuse.
lDisconnect all loads (SW1 open, relay disconnected and solenoid disconnected) powered through the
fuse.
lConnect one probe of the DMM to the load side of the fuse terminal. Connect the other probe to a known
good ground.
lWith SW1 open, check for continuity.
continuity; short is between fuse terminal and SW1 (point A).
no continuity; short is further down the circuit than SW1.
lClose SW1 and disconnect the relay. Put probes at the load side of fuse terminal and a known good
ground. Then, check for continuity.
continuity; short is between SW1 and the relay (point B).
no continuity; short is further down the circuit than the relay.
lClose SW1 and jump the relay contacts with jumper wire. Put probes at the load side of fuse terminal and
a known good ground. Then, check for continuity.
continuity; short is between relay and solenoid (point C).
no continuity; check solenoid, retrace steps.
VOLTAGE CHECK METHOD
lRemove the blown fuse and disconnect all loads (i.e. SW1 open, relay disconnected and solenoid discon-
nected) powered through the fuse.
lTurn the ignition key to the ON or START position. Verify battery voltage at the battery + side of the fuse
terminal (one lead on the battery + terminal side of the fuse block and one lead on a known good ground).
lWith SW1 open and the DMM leads across both fuse terminals, check for voltage.
voltage; short is between fuse block and SW1 (point A).
SGI847-A

INSTRUMENT PANEL ASSEMBLY
IP-13
C
D
E
F
G
H
J
K
L
MA
B
IP
LOWER INSTRUMENT PANEL LH
Removal
1. Remove LH front kick plate.
2. Remove lower dash side finisher. Refer toEI-34, "
Removal".
3. Remove front pillar finisher. Refer toEI-35, "
Removal".
4. Remove screws using power tool, and remove lower instrument
panel LH.
5. Pull rearward to release clips, disconnect connectors, and
remove lower instrument panel LH.
Installation
Installation is in the reverse order of removal.
COMBINATION METER
Removal
1. Disconnect the negative battery cable.
2. Remove the lower instrument panel LH. Refer toIP-13, "
LOWER INSTRUMENT PANEL LH".
3. Remove cluster lid A.
4. Remove screws using power tool and remove the combination meter assembly.
lDisconnect electrical connectors.
Installation
Installation is in the reverse order of removal.
MIIB9139E
1. Combination meter 2. Screws 3. Cluster lid A
4. Ignition key lamp assembly 5. Steering lock escutcheon 6. Screw
MIIB9140E

INTERIOR ROOM LAMP
LT-147
C
D
E
F
G
H
I
J
L
MA
B
LT
lthrough rear door switch (passenger side) No.1 and No.2 terminals 2
lthrough grounds B9 and B25 (LHD models)
lthrough grounds B106 and B121 (RHD models).
When a signal is received by BCM, power is supplied
lthrough BCM terminal 42
lto key ring lamp terminal 1
lto front map lamp terminal 1 and
lto room lamp terminal 2.
SWITCH OPERATION
When front map lamp switch is ON, ground is supplied
lto front map lamp terminal 2
lthrough grounds M21, M80 and M83.
When room lamp switch is ON, ground is supplied through room lamp case ground.
ROOM LAMP TIMER OPERATION
When lamp switch is in DOOR position, and when all conditions below are met, BCM performs timer control
(maximum 30 seconds) for interior room lamp and map lamp ON/OFF.
Power is supplied
lthrough 10A fuse [No. 22, located in fuse block (J/B)]
lto key switch terminal 2.
Key is removed from ignition key cylinder (key switch OFF), power will not be supplied to BCM terminal 5.
At the time that driver's door is opened, BCM detects that driver's door is unlocked. It determines that room
lamp timer operation conditions are met, and turns the interior room lamps ON for 30 seconds.
Key is in ignition key cylinder (key switch ON), power is supplied
lthrough key switch terminal 1
lto BCM terminal 5.
When key is removed from key switch (key switch OFF), power supply to BCM terminal 5 is terminated. BCM
detects that key has been removed, determines that room lamp timer conditions are met, and turns the interior
room lamps ON for 30 seconds.
When driver's door opens®closes, and the key is not inserted in the key switch (key switch OFF), BCM ter-
minal 15 changes between 0V (door open)®12V (door closed). The BCM determines that conditions for
room lamp operation are met and turns the room lamp ON for 30 seconds.
Timer control is canceled under the following conditions.
lDriver's door is opened [front door switch (driver side)].
lIgnition switch ON.
lKeyfob
INTERIOR LAMP BATTERY SAVER CONTROL
If interior lamp is left ON, it will not be turned off even when door is closed.
BCM turns off interior lamp automatically to save battery 30 minutes after ignition switch is turned off.
BCM controls interior lamps listed below:
lFront map lamp
lRoom lamp
lKey ring lamp
After lamps turn OFF by the battery saver system, the lamps illuminate again when
lsignal received from keyfob or key cylinder is locked or unlocked,
ldoor is opened or closed,
lkey is removed from ignition key cylinder or inserted in ignition key cylinder.
Interior lamp battery saver control period can be changed by the function setting of CONSULT-II. Refer toLT-
158, "WORK SUPPORT".