maintenance NISSAN NOTE 2016 Service Manual Online
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Page 1911 of 3641

PRECAUTIONSGI-23
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PRECAUTIONS
DescriptionINFOID:0000000012433158
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012547328
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery and wait at least three mi nutes before performing any service.
Procedures without Cowl Top CoverINFOID:0000000012433160
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Cautions in Removing Battery Terminal and AV Control Unit (Models with AV Control
Unit)
INFOID:0000000012433161
CAUTION:
Remove battery terminal and AV control unit after a lapse of 30 seconds or more after turning the igni-
tion switch OFF.
NOTE:
After the ignition switch is turned OFF, the AV cont rol unit continues operating for approximately 30 seconds.
Therefore, data corruption may occur if battery voltage is cut off within 30 seconds.
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GW-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430522
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Handling for Adhe sive and PrimerINFOID:0000000012430523
• Do not use an adhesive which is past its usable date. Shel f life of this product is limited to six months after
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Open the seal of the primer and adhesive just before application. Discard the remainder.
• Before application, be sure to shake the primer container to stir the contents. If any floating material is found,
do not use it.
• If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
• When using primer and adhesive, always observe the precautions in the instruction manual.
Precaution for WorkINFOID:0000000012430524
• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area.
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![NISSAN NOTE 2016 Service Manual Online PRECAUTIONSHAC-3
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Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TEN NISSAN NOTE 2016 Service Manual Online PRECAUTIONSHAC-3
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Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TEN](/img/5/57363/w960_57363-1970.png)
PRECAUTIONSHAC-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430709
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430710
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for WorkINFOID:0000000012430711
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
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• When the compressor is removed, store it in th e same way as it is when mounted on the vehicle.
Failure NISSAN NOTE 2016 Service Manual Online PRECAUTIONSHAC-5
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• When the compressor is removed, store it in th e same way as it is when mounted on the vehicle.
Failure](/img/5/57363/w960_57363-1972.png)
PRECAUTIONSHAC-5
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• When the compressor is removed, store it in th e same way as it is when mounted on the vehicle.
Failure to do so will cause oil to enter the low-pressure chamber.
• Use always a torque wrench and a b ack-up wrench when connecting tubes.
• Plug immediately all openings to prevent entry of dust and mois ture after disconnecting tubes.
• Connect the pipes at the final stag e of the operation when installing an air conditioner in the vehicle.
Do not remove the seal caps of pipes and other comp onents until just before required for connec-
tion.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Remove thoroughly moisture from the refriger ation system before charging the refrigerant.
• Replace always used O-rings.
• Apply oil to the O-rings shown in illustrations wh en connecting tubes. Be careful not to apply oil to
threaded portion.
• O-ring must be closely attached to the groove portion of tube.
• Be careful not to damage O-ring and tube when replacing the O-ring.
• Connect tube until a click can be heard. Then tighten the nut or bolt by hand. Check that the O-ring is
installed to tube correctly.
• Perform leak test and make sure there are no leaks from connections after connecting lines. Discon-
nect that line and replace the O-ring when the refrigerant leak point is found. Then tighten connec-
tions of seal seat to the specified torque.
COMPRESSOR
CAUTION:
• Plug all openings to prevent moisture and foreign matter from entering.
• When the compressor is removed, store it in the same way as it is when mounted on the vehicle.
• Follow “MAINTENANCE OF OIL LEVEL” exactly when replacing or repairing compressor. Refer to HA-22, "
Description".
• Keep friction surfaces between clutch and pulley clean . Wipe them off by using a clean waste cloth
moistened with solvent if the su rfaces are contaminated with oil.
• Turn the compressor shaft by hand more than fi ve turns in both directions after compressor service
operation. This equally distribut es oil inside the compressor. Let the engine idle and operate the
compressor for one hour after the compressor is installed.
• After replacing the compressor magnet clutch, appl y voltage to the new clutch to check for normal
operation.
LEAK DETECTION DYE
CAUTION:
• The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leaks. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leaks.
• Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of
the fluorescent dye. Name : A/C System Oil Type: DH-PR
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< PRECAUTION >[MANUAL AIR CONDITIONING]
PRECAUTIONS
• The fluorescent leak detection dye is not a replacem
ent for an electronic leak detector. The fluores-
cent leak detection dye should be u NISSAN NOTE 2016 Service Manual Online HAC-6
< PRECAUTION >[MANUAL AIR CONDITIONING]
PRECAUTIONS
• The fluorescent leak detection dye is not a replacem
ent for an electronic leak detector. The fluores-
cent leak detection dye should be u](/img/5/57363/w960_57363-1973.png)
HAC-6
< PRECAUTION >[MANUAL AIR CONDITIONING]
PRECAUTIONS
• The fluorescent leak detection dye is not a replacem
ent for an electronic leak detector. The fluores-
cent leak detection dye should be u sed in conjunction with an electronic leak detector to pin-point
refrigerant leaks.
• Read and follow all manufacture’s operating inst ructions and precautions prior to performing the
work for the purpose of safet y and customer’s satisfaction.
• A compressor shaft seal should not necessarily be repaired becau se of dye seepage. The compres-
sor shaft seal should only be repaired after conf irming the leak with an electronic leak detector.
• Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiag-
nosis during a future service.
• Do not allow dye to come into contact with painted body panels or interior components. Clean imme- diately with the approved dye cl eaner if dye is spilled. Fluorescent dye left on a surface for an
extended period of time cannot be removed.
• Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
• Do not use more than one refrigerant dye bottle [1/4 ounce (7.4 cc)] per A/C system.
• Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system, or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
• The fluorescent properties of the dye remains fo r three or more years unless a compressor malfunc-
tion occurs.
NOTE: Identification
• Vehicles with factory installed fluorescent dye have a green label.
• Vehicles without factory installed fluorescent dye have a blue label.
Service EquipmentINFOID:0000000012430713
RECOVERY/RECYCLING RECHARGING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Do not
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s instruct ions for tester operation and tester maintenance.
VACUUM PUMP
The oil contained inside the vacuum pump is not compatible with the
specified oil for HFC-134a (R-134a) A/C systems. The vent side of
the vacuum pump is exposed to atmospheric pressure. Vacuum
pump oil may migrate out of the pump into the service hose. This is
possible when the pump is switc hed OFF after evacuation (vacuum-
ing) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as per the following.
• Vacuum pumps usually have a manual isolator valve as part of the pump. Close this valve to isolat e the service hose from the pump.
• Use a hose equipped with a manual shut-off valve near the pump
end for pumps without an isolator. Close the valve to isolate the
hose from the pump.
• Disconnect the hose from the pump if the hose has an automatic
shut-off valve. As long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
RHA270DA
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HA-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
HEATER & AIR CONDITIONING SYSTEM
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Work ..................................................3
Precaution for Procedure without Cowl Top Cover ......4
Precautions For Refrigerant System Service ............4
Service Equipment .............................................. ......6
PREPARATION ............................................9
PREPARATION .............................................. .....9
Special Service Tool ........................................... ......9
Commercial Service Tool ..........................................9
Sealant and/or Oil ...................................................11
SYSTEM DESCRIPTION .............................12
COMPONENT PARTS ................................... ....12
Component Parts Location .................................. ....12
BASIC INSPECTION ...................................13
DIAGNOSIS AND REPAIR WORKFLOW ..... ....13
Workflow ............................................................. ....13
SYMPTOM DIAGNOSIS ..............................15
REFRIGERATION SYSTEM SYMPTOMS ..... ....15
Trouble Diagnosis For Unusual Pressure ........... ....15
Symptom Table .......................................................15
NOISE .................................................................17
Symptom Table ................................................... ....17
PERIODIC MAINTENANCE .........................18
REFRIGERANT .............................................. ....18
Description .......................................................... ....18
Leak Test ................................................................18
Recycle Refrigerant .................................................20
Charge Refrigerant .............................................. ....20
OIL .....................................................................22
Description ...............................................................22
Inspection ................................................................22
Perform Oil Return Operation ..................................22
Oil Adjusting Procedure for Components Replace-
ment Except Compressor .................................... ....
22
Oil Adjusting Procedure for Compressor Replace-
ment .........................................................................
23
PERFORMANCE TEST ....................................24
Inspection ................................................................24
REMOVAL AND INSTALLATION ...............26
COMPRESSOR .................................................26
Exploded View ..................................................... ....26
Removal and Installation .........................................26
Inspection ................................................................27
COOLER PIPE AND HOSE ..............................28
Exploded View .........................................................28
LOW-PRESSURE FLEXIBLE HOSE ..................... ....28
LOW-PRESSURE FLEXIBLE HOSE : Removal
and Installation ........................................................
28
HIGH-PRESSURE FLEXIBLE HOSE ........................29
HIGH-PRESSURE FLEXIBLE HOSE : Removal
and Installation .................................................... ....
29
HIGH-PRESSURE PIPE ............................................29
HIGH-PRESSURE PIPE : Removal and Installa-
tion ....................................................................... ....
29
CONDENSER ....................................................31
Exploded View .........................................................31
CONDENSER ......................................................... ....31
CONDENSER : Removal and Installation ...............31
LIQUID TANK ........................................................ ....32
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PRECAUTIONSHA-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012431985
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for WorkINFOID:0000000012918336
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
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HA-6
< PRECAUTION >
PRECAUTIONS
• The air conditioner warranty is void if the vehicle is within the warranty period. Please contact Nissan Cus-tomer Affairs for further assistance.
COMPRESSOR
CAUTION:
• Cap or plug all openings to prevent moisture and fo reign matter from entering.
• Store it in the same way as it is when moun ted on the car when the compressor is removed.
• Follow “Maintenance of Oil Level” exactly when replacing or repairing compressor. Refer to HA-22,
"Description".
• Keep friction surfaces between clut ch and pulley clean. Wipe it off by using a clean waste cloth
moistened with thinner if the su rface is contaminated with oil.
• Turn the compressor shaft by hand more than five turns in both directions after compressor service
operation. This distributes oil e qually inside the compressor. Let the engine idle and operate the
compressor for one hour after the compressor is installed.
• Apply voltage to the new one and check for norma l operation after replacing the compressor magnet
clutch.
LEAK DETECTION DYE
CAUTION:
• The A/C system contains a fluorescent leak detect ion dye used for locating refrigerant leaks. An
ultraviolet (UV) lamp is required to il luminate the dye when inspecting for leaks.
• Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of the fluorescent dye.
• The fluorescent dye leak detector is not a replacement for an electrical l eak detector (SST: J-41995).
The fluorescent dye leak detector sh ould be used in conjunction with an electrical leak detector
(SST: J-41995) to pin-point refrigerant leaks.
• Read and follow all manufacture’s operating inst ructions and precautions prior to performing the
work for the purpose of safet y and customer’s satisfaction.
• A compressor shaft seal should not necessarily be repaired becau se of dye seepage. The compres-
sor shaft seal should only be repaired after confi rming the leak with an electrical leak detector (SST:
J-41995).
• Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiag-
nosis during a future service.
• Do not allow dye to come into contact with painted body panels or interior components. Clean imme- diately with the approved dye cl eaner if dye is spilled. Fluorescent dye left on a surface for an
extended period of time cannot be removed.
• Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
• Do not use more than one refrigerant dye bottle [1/4 ounce (7.4 cc)] per A/C system.
• Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Do not use
HFC-134a (R-134a) leak detection dye in CFC-12 (R- 12) A/C system or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system or A/C system damage may result.
• The fluorescent properties of the dye remains fo r three or more years unless a compressor malfunc-
tion occurs.
NOTE: Identification
• Vehicles with factory installed fluorescent dye have a green label.
• Vehicles without factory installed fluorescent dye have a blue label.
Service EquipmentINFOID:0000000012431988
RECOVERY/RECYCLING RECHARGING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Do not
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instruct ions for tester operation and tester maintenance.
VACUUM PUMP
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HA-18
< PERIODIC MAINTENANCE >
REFRIGERANT
PERIODIC MAINTENANCE
REFRIGERANT
DescriptionINFOID:0000000012431997
CONNECTION OF SERVICE TOOLS AND EQUIPMENT
Leak TestINFOID:0000000012431998
CHECK REFRIGERANT LEAKS USING FLUORESCENT LEAK DETECTION DYE
1. Install a fender cover (1).
2. Wear UV safety goggles (2) provided with refrigerant dye leak detection kit.
3. Connect power cable (4) of UV lamp (6) to positive and negative terminals of the battery (3).
1. Shut-off valve2. A/C service valve 3. Recovery/recycling/recharging
equipment
4. Refrigerant container (HFC-134a) 5. Weight scale 6. Vacuum pump
7. Manifold gauge set
A. Preferred (best) method B. Alternative methodC. For charging
JSIIA0239ZZ
RJIA3815J
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REFRIGERANTHA-19
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4. Press UV lamp switch (5) and check A/C system for re frigerant leaks. (Where refrigerant leaks occur, flu-
orescent leak detection dye appears green in color.)
WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, fo llow the manufacturer’s operating instructions.
• Illuminate pipe joints from different angles using UV lamp to check for leaks.
• Use a mirror in areas that are di fficult to see to check for leaks.
• Refrigerant leaks from the evaporator can be detected by soaking a cotton swab or similar material with
drain hose water and illuminating it using the UV lamp.
• Dust, dirt, and packing material adhesives used for condenser, evaporator, and other components may fluoresce. Be careful not to misidentify leaks.
5. Repair or replace parts where refrigerant lea ks occur and wipe off fluorescent leak detection dye.
NOTE:
Completely wipe off fluorescent leak detection dye from gaps between parts, screw threads, and other
components using a cotton swab or similar material.
6. Use a UV lamp to check that no fluorescent leak detection dye remains after finishing work. WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, fo llow the manufacturer’s operating instructions.
• Dust, dirt, and packing material adhesives used for condenser, evaporator, and other components may
fluoresce. Be careful not to misidentify leaks.
CHECK REFRIGERANT LEAKS USING ELECTRONIC LEAK DETECTOR
WARNING:
Do not check for refrigerant leaks while the engine is running.
CAUTION:
Be careful of the following items so that in accurate checks or misidentifications are avoided.
• Do not allow refrigerant vapor, shop chemical vapors, cigarette smoke or other contaminates around the vehicle.
• Always check refrigerant leaks in a low air flow en vironment so that refrigerant may not disperse.
1. Stop the engine.
2. Connect recovery/recycling/recharging equipment or manifold gauge set to the A/C service valves.
3. Check that A/C refrigerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or more when temperature is 16 °C
(61 °F) or more. When pressure is lower than the specified value, recycle refrigerant completely and
recharge refrigerant to the specified level.
NOTE:
Leaks may not be detected if A/C refriger ant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or less when tem-
perature is less than 16° C (61°F).
4. Clean the area where the refrigerant leak check is performed and check for refrigerant leaks along all sur- faces of pipe connections and A/C system co mponents using electronic leak detector probe.
CAUTION:
• Continue checking once leaks are found. Always co ntinue and complete checking along all pipe
connections and A/C system comp onents for additional leaks.
• When leaks are detected, clean leak ar ea using compressed air and re-check.
• When checking the evaporator for leaks, always clean inside of drain hose so that the probe sur-
face may not be exposed to water or dirt.
NOTE:
• Always check for leaks starting from the high-pressure side and continue to the low-pressure side.
• When checking the evaporator for leaks, operate blower motor for 15 minut\
es or more at the maximum speed while the engine is stopped. Insert electronic leak detector probe into drain hose and hold for 10
minutes or more.
• When disconnecting shut-off valve that is connected to A/C service valve, always evacuate remaining
refrigerant so that misidentification can be avoided.
5. Repair or replace parts where refrigerant leaks occur.
6. Start the engine and set A/C control in the following conditions. • A/C switch: ON
Revision: August 2015 2016 Versa Note
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