Connector NISSAN TEANA 2003 Service Manual

BL-160
NATS(NISSAN ANTI-THEFT SYSTEM)

4. CHECK BCM FUNCTION
1. Connect security indicator lamp connector.
2. Disconnect BCM connector.
3. Check voltage between BCM connector M3 terminal 23 (L/B)
and ground.
OK or NG
OK >> BCM is malfunctioning.

Replace BCM.

Perform initialization with CONSULT-II.

For initialization, refer to “CONSULT-II Operation
Manual NATS”.
NG >> Check the following.

Harness for open or short between security indicator lamp and BCM.

Indicator lamp condition
Removal and Installation NATS Antenna Amp.BIS000YT
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove the steering column cover. Refer to IP-10, "
Component Parts Location" .
2. Disconnect the NATS antenna amp. connector, remove the
screw and NATS antenna amp.
INSTALLATION
Install in the reverse order of removal.23 (L/B) – Ground : Battery voltage
PIIA6150E
PIIA6064E

PRECAUTIONS
BR-3
C
D
E
G
H
I
J
K
L
MA
B
BR

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BFS000BB
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemBFS000BC

Clean dust on front brake and rear brake with a vacuum dust collector. Do not blow with compressed air.

Recommended fluid is brake fluid “DOT 3 or DOT 4”. Refer to MA-14, "Fluids and Lubricants" .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted surfaces of body, immediately wipe it off and them wash it away with water immediately.

To clean or wash all parts of master cylinder, disc brake caliper, use clean brake fluid.

Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use a flare nut torque wrench when installing brake tube.

When installing brake tube, be sure to check torque.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
battery cables.

Burnish the brake contact surfaces after refinishing or replacing
rotors, after replacing pads, or if a soft pedal occurs at very low
mileage. Refer to BR-32, "
BRAKE BURNISHING PROCE-
DURE" (Front disc brake), BR-39, "BRAKE BURNISHING
PROCEDURE" (Rear disc brake).
WARNING:

Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
SBR820BA

BRAKE PEDAL
BR-7
C
D
E
G
H
I
J
K
L
MA
B
BR

Removal and InstallationBFS000BH
COMPONENTS
NOTE:
Clevis pin can be installed from both left and right.
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10,
"INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect stop lamp switch connector, brake switch and/or
ASCD cancel switch connector.
3. Remove stop lamp switch, brake switch and/or ASCD cancel
switch from brake pedal assembly.
4. Remove snap pin and clevis pin from brake booster clevis.
5. Remove pedal bracket mounting nuts and bolt, and remove
brake pedal assembly from vehicle.
1. Clevis pin 2. Clip 3. Stop lamp switch
4. Brake switch (Models with VDC)
ASCD cancel switch (Models with
ASCD)5. Brake pedal pad 6. Brake pedal assembly
7. Snap pin
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
: Apply multi-purpose grease.
PFIA0836E
SFIA2044E

BRAKE FLUID
BR-9
C
D
E
G
H
I
J
K
L
MA
B
BR

BRAKE FLUIDPFP:KN100
Checking Brake Fluid LevelBFS000BI

Make sure that a brake fluid level in reservoir tank is within the
standard (between MAX and MIN lines).

Visually check around reservoir tank for fluid leakage.

If fluid level is excessively low, check brake system for leakage.

Release parking brake pedal and see if brake warning lamp
goes off. If not, check brake system for fluid leakage.
Drain and RefillBFS000BJ
CAUTION:

Refill with new brake fluid “DOT 3 or DOT 4”.

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of the body, immediately wipe off them and wash it away with water
immediately.

Before working, turn ignition switch OFF and disconnect electrical connector of ABS actuator and
electric unit (control unit) or battery cables.
1. Connect a vinyl tube to bleed valve.
2. Depress brake pedal, loosen bleed valve, and gradually remove
brake fluid.
3. Clean inside of reservoir tank, and refill with new brake fluid.
4. Rest foot on brake pedal. Loosen bleed valve. Slowly depress
brake pedal until it stops. Tighten bleed valve. Release brake
pedal. Repeat this process a few time, them pause to and new
brake fluid to master cylinder. Continue until new brake fluid
flows out.
5. Bleed air. Refer to BR-10, "
Bleeding Brake System" .
SFIA2632E
BRA0007D
PFIA0403J

BR-10
BRAKE FLUID

Bleeding Brake SystemBFS000BK
CAUTION:

Carefully monitor brake fluid level in reservoir tank during
bleeding operation.

Refill with new brake fluid “DOT 3 or DOT 4”. Make sure it is
at least half way at all times while bleeding air out of sys-
tem.

Place a container under master cylinder not to spill brake
fluid.

Turn ignition switch to the OFF and disconnect connector
for ABS actuator and electric unit (control unit) or battery
cable from negative terminal before working.
1. Connect a vinyl tube to rear right brake caliper bleed valve.
2. Fully depress brake pedal 4 or 5 times.
3. With brake pedal depressed, loosen bleed valve to bleed air in
brake line, and then tighten it immediately.
4. Repeat steps 2 and 3 until all of the air is out of the brake line.
5. Tighten bleed valve to the specified torque. Refer to front disc
brake: BR-26, "
Components" , rear disc brake: BR-33, "Compo-
nents" .
6. From step 1 to 5 above, with master cylinder reservoir tank filled
at least half way, bleed air from brake hydraulic line bleed valves
in the following order:
Rear right brake→Front left brake→Rear left brake→Front right brake
PFIA0403J
BRA0007D

BR-14
BRAKE MASTER CYLINDER

BRAKE MASTER CYLINDERPFP:46010
On-Board InspectionBFS000BP
LEAK INSPECTION

Check for leaking in a master cylinder installation surface, a reservoir tank installation surface, and brake
tube connections.
Removal and InstallationBFS000BQ
CAUTION:
Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water imme-
diately.
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Remove brake fluid level switch harness connector.
3. Using a flare nut wrench, remove brake tubes from master cylinder assembly.
4. Remove master cylinder mounting nuts, remove master cylinder assembly from vehicle.
INSTALLATION
CAUTION:

Refill with new brake fluid “DOT 3 or DOT 4”.

Do not reuse drained brake fluid.
1. Install in the reverse order of removal and tighten nuts to the specified torque. Refer to BR-22, "
COMPO-
NENTS" .
Models with VDC

Apply silicon grease in inner kit to O-ring and it's surrounding
areas and to booster side inner wall.
CAUTION:

Do not damage the sliding surface of primary piston rod
and do not allow foreign materials on it's surface.

Do not reuse the O-ring.
2. Install brake tube to master cylinder assembly and temporarily
tighten flare nut by hand.
3. Tighten brake tube flare nut to the specified torque using a flare
nut torque wrench. Refer to BR-11, "
Hydraulic Circuit" .
4. Install brake fluid level switch harness connector.
5. Refill with new brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake System" .
SFIA1302E

PRECAUTIONS
BRC-3
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC

[ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BFS000CK
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemBFS000CL

Recommended fluid is brake fluid “DOT 3” or “DOT 4”. Refer to MA-14, "RECOMMENDED FLUIDS AND
LUBRICANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will
ruin rubber parts of the hydraulic system.

Using a flare nut wrench when removing flare nuts, and use a
flare nut torque wrench when tighten brake tube flare nuts.

When installing brake tubes, be sure to check torque.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
battery negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlBFS000CM

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine room. This is a normal condition of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, ABS function
may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.
SBR820BA

BRC-8
[ABS]
TROUBLE DIAGNOSIS

TROUBLE DIAGNOSISPFP:00004
How to Perform Trouble Diagnosis For Quick and Accurate RepairBFS000CU
INTRODUCTION

Most important point to perform diagnosis is to understand systems (control and mechanism) in vehicle
thoroughly.

It is also important to clarify customer complaints before inspec-
tion.
First of all, reproduce symptoms, and understand them fully.
Ask the customer about his/her complaints carefully. In some
cases, it will be necessary to check symptoms by driving vehicle
with the customer.
NOTE:
Customers are not professionals. Do not assume “maybe the
customer means...” or “maybe the customer mentioned this
symptoms”.

It is essential to check symptoms right from beginning in order to
repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce
symptoms based on an interview with customers and past
examples. Do not perform inspection on ad hoc basis. Most
intermittent malfunctions are caused by poor contacts. In this
case, it will be effective to shake suspected harness or connec-
tors by hand. When repairs are performed without any symptom
check, no one can judge if malfunction has actually been elimi-
nated.

After diagnosis, make sure to perform “erase memory”. Refer to
BRC-17, "
ERASE MEMORY" .

For an intermittent malfunction, move harness or harness connectors by hand to check poor contacts or
false open circuit.

Always read “GI section” to confirm general precautions. Refer to GI-4, "General Precautions" .
EFJ0028D
SEF233G

BRC-22
[ABS]
TROUBLE DIAGNOSIS

For Fast and Accurate DiagnosisBFS000D3
PRECAUTIONS FOR DIAGNOSIS

Be sure to check the procedures of “How to Perform Trouble Diagnosis” in advance. Refer to GI-4, "Gen-
eral Precautions" .

Always erase memory after completing trouble diagnosis. Refer to BRC-17, "ERASE MEMORY" .

When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse for connector terminals. Repair or replace applicable part if any non-standard condition
is detected.

Intermittent malfunctions may be caused by a poor connection in the harness, connectors, and terminals.
Move harnesses, harness connectors, and terminals by hand to make sure all connections are solid and
undamaged.

Do not to forcibly extend any connector terminal if a circuit tester is used for the check.

The symptom shown in the table below may occur, but the system is operating normally.
Basic InspectionBFS000D4
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE PAD
1. Check fluid level in the brake fluid reservoir tank. Refill the brake fluid if fluid level is low.
2. Check the area around the brake piping and ABS actuator and electric unit (control unit) for leakage. If
leakage or oozing is detected, check as follows:

If ABS actuator and electric unit (control unit) connections are loose, tighten the flare nut of the piping to
the specified torque. Check again for leakage, and make sure that there is no fluid leakage.

If the flare nuts at the connections and the threads of the actuator are damaged, replace the damaged
parts. Then check again for leakage, and make sure that there is no fluid leakage.

If leakage or oozing is detected on the parts other than actuator connections, wipe with a clean cloth
and check again. If there is still leakage or oozing, replace the damaged part.

If leakage or oozing is detected on actuator body, wipe with a clean cloth and check again. If there is
still leakage or oozing, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad for wear. Refer to BR-26, "
PAD WEAR INSPECTION" in “FRONT DISC BRAKE”, BR-
33, "PAD WEAR INSPECTION" in “REAR DISC BRAKE”.
POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery for looseness on the battery positive/negative terminals and ground connection. Also make sure
that battery voltage does not drop.
Symptom Symptom description Result
Motor operation soundThis is the operation noise of the motor in the actuator, and there may be a slight sound
during ABS operation.
Normal
Just after the engine starts, the motor operating sound may be heard. This is a normal
status of the system operation check.
System operation check
soundWhen engine starts, “click” sound may be heard from engine room. This is normal condi-
tion of system operation check.Normal
ABS operation
(Longer stopping distance)When driving on roads with a low coefficient of friction, such as snowy roads or gravel
roads, the stopping distance is sometimes longer for vehicles equipped with ABS.
Therefore, when driving on such roads, drive at a sufficiently reduced speed to be safe.Normal

BRC-24
[ABS]
TROUBLE DIAGNOSIS FOR SYSTEM

TROUBLE DIAGNOSIS FOR SYSTEMPFP:00000
Wheel Sensor SystemBFS000D5
Check each part according to CONSULT-II self-diagnostic results, and then identify the parts to be replaced.
CAUTION:
Do not check between wheel sensor terminals.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear and size within the standards?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR

Check sensor and sensor rotor.

Check sensor rotor rubber bar for damage.

Check sensor for disconnection or looseness.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.
3. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above display on the screen?
YES >> GO TO 4.
NO >> INSPECTION END
4. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connectors and malfunctioning wheel sensor con-
nector. Check terminal for deformation, open circuit, pooh contact, etc., and repair or replace if any mal-
function is found.
2. Reconnect connectors, drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute, and then
perform self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 5.
Self-diagnostic results
FR RH SENSOR-1, -2
FR LH SENSOR-1, -2
RR RH SENSOR-1, -2
RR LH SENSOR-1, -2