Ip pulley NISSAN TIIDA 2007 Service Owner's Manual

CAMSHAFT VALVE CLEARANCE
EM-23
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 Thickness of new valve lifter (B) can be identified by stamp
mark (A) on the reverse side (inside the cylinder).
 Stamp mark “300” indicates 3.00 mm (0.118 in) in thickness.
NOTE:
Available thickness of valve lifter: 26 sizes range 3.00 to 3.50 mm (0.1181 to 0.1378 in) in steps of 0.02
mm (0.0008 in) (when manufactured at factory). Refer to EM-123, "
Camshaft".
5. Install the selected valve lifter.
6. Install camshaft. Refer to EM-59, "
Exploded View".
7. Manually rotate crankshaft pulley a few rotations.
8. Make sure that valve clearances for cold engine are within specifications by referring to the specified val-
ues.
9. Install all removed parts in the reverse order of removal.
10. Warm up the engine, and check for unusual noise and vibration.
PBIC3196J

DRIVE BELT IDLER PULLEY
EM-25
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ON-VEHICLE REPAIR
DRIVE BELT IDLER PULLEY
Exploded ViewINFOID:0000000001381393
Removal and InstallationINFOID:0000000001381394
REMOVAL
1. Remove drive belt. Refer to EM-16, "Removal and Installation".
2. Remove the lock nut, and then remove the plate, idler pulley, and washer.
3. Remove the center shaft together with the spacer with inserting the adjusting bolt.
INSTALLATION
1 : Generator bracket
2 : Center shaft
3 : Spacer
4 : Adjusting bolt
5: Washer
6 : Idler pulley
7: Plate
PBIC3644E

EM-26
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DRIVE BELT IDLER PULLEY
1. Insert the center shaft (1) into the slide groove of the spacer (2).
Fully screw in the adjusting bolt (3) in the belt loosening direc-
tion ( ).
 At that time, place the flange (a) of the adjusting bolt and the
seat (b) of the center shaft on the spacer.
2. Place each surface (c, d) of the spacer on the generator bracket.
Install the washer, idler pulley, and plate, and then temporarily
tighten the lock nut.
3. Installation is in the reverse order of removal.: 4.4 N·m (0.45 kg-m, 39 in-lb)
PBIC3885E

EM-50
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TIMING CHAIN
TIMING CHAIN
Exploded ViewINFOID:0000000001381411
Removal and InstallationINFOID:0000000001381412
CAUTION:
The rotation direction indicated in the text indicates all directions seen from the engine front direction.
REMOVAL
1. Remove front wheel (RH). Refer to WT-6, "Rotation".
2. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
3. Drain engine oil. Refer to LU-7, "
Draining".
CAUTION:
Be sure to perform this step when engine is cold.
1. Timing chain slack guide 2. Chain tensioner (for timing chain) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Plug 6. Front oil seal
7. Crankshaft pulley 8. Crankshaft pulley bolt 9. Front cover
10. Crankshaft sprocket 11. Oil pump sprocket 12. Oil pump drive chain
13. Chain tensioner (for oil pump drive chain) 14. Timing chain 15. Timing chain tension guide
A. Refer to EM-50
PBIC3709E

TIMING CHAIN
EM-51
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4. Remove the following parts.
 Intake manifold: Refer to EM-29, "
Exploded View".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Water pump pulley: Refer to CO-20, "
Exploded View".
 Ground cable (RH)
5. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
6. Remove rocker cover. Refer to EM-47, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark
(without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are
positioned as shown.
 If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts.
CAUTION:
Never remove the mounting bolts as they are used as a sup-
porting point for the pulley puller.
c. Attach a pulley puller [SST: KV11103000] (A) in the M 6 thread
hole on crankshaft pulley, and remove crankshaft pulley.
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
PBIC3711E

TIMING CHAIN
EM-57
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c. Tighten bolts in the numerical order shown.
d. After all bolts are tightened, retighten them to specified torque in
numerical order as shown.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking to
surface.
8. Insert crankshaft pulley by aligning with crankshaft key.
 When inserting crankshaft pulley with a plastic hammer, tap on its center portion (not circumference).
CAUTION:
Never damage front oil seal lip section.
9. Tighten crankshaft pulley bolt with the following procedure:
 Secure crankshaft pulley with a suitable tool, and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of
six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening).
 Check the tightening angle with movement of one angle mark.
10. Make sure that crankshaft turns smoothly by rotating by hand clockwise.
11. Installation is in the reverse order of removal, for the remaining parts.
InspectionINFOID:0000000001381413
INSPECTION AFTER REMOVAL
Timing Chain
KBIA3429J
: 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E

CAMSHAFT
EM-59
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CAMSHAFT
Exploded ViewINFOID:0000000001381414
Removal and InstallationINFOID:0000000001381415
CAUTION:
The rotation direction in the text indicates all directions seen from the engine front.
REMOVAL
1. Remove front wheel (RH). Refer to WT-6, "Rotation".
2. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
3. Drain engine oil. Refer to LU-7, "
Draining".
CAUTION:
Be sure to perform this step when engine is cold.
4. Remove the following parts.
 Intake manifold: Refer to EM-29, "
Exploded View".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Water pump pulley: Refer to CO-20, "
Exploded View".
 Ground cable (RH)
1. Camshaft bracket (No. 2 to 5) 2. Camshaft bracket (No.1) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Cylinder head 6. Oil filter (for intake valve timing control)
7. Washer 8. Plug 9. Intake valve timing control solenoid valve
10. O-ring 11. O-ring 12. Camshaft position sensor (PHASE)
13. Valve lifter 14. Camshaft (INT) 15. Camshaft (EXH)
A. Refer to EM-59
PBIC3672E

EM-60
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
5. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
6. Remove rocker cover. Refer to EM-47, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark
(without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are
positioned as shown.
 If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts.
CAUTION:
Never remove the mounting bolts as they are used as a sup-
porting point for the pulley puller.
c. Attach a pulley puller [SST: KV11103000] (A) in the M 6 thread
hole on crankshaft pulley, and remove crankshaft pulley.
9. Remove front cover with the following procedure:
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
PBIC3711E

CAMSHAFT
EM-69
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18. Pull out the stopper pin (A), and then apply the tension to the
timing chain by rotating the crankshaft pulley clockwise slightly.
19. Return the camshaft sprocket (INT) in the most retarded position with the following procedure.
a. Remove the stopper pin (A) from the camshaft sprocket (INT).
b. Turn the crankshaft slowly clockwise and return the camshaft sprocket (INT) to the most retarded angle
position.
 When first turning the crankshaft the camshaft sprocket (INT)
will turn. Once it is turned more, and the vane (camshaft) also
turns, then it has reached the most retarded angle position.
 The most retarded angle position can be checked by seeing if
the stopper pin groove (A) is shifted clockwise.
 After spinning the crankshaft slightly in the counterclockwise
direction, you can make sure the lock pin has joined by seeing
if the vane (camshaft) and the sprocket move together.
20. Install the front oil seal to the front cover. Refer to EM-78, "
FRONT OIL SEAL : Removal and Installation"
21. Install front cover with the following procedure:
1 : Plunger
2 : Chain tensioner
B: Lever
C: Lever hole
D : Front cover has been omitted
PBIC3772E
B: Tape
AWBIA0107ZZ
B : Stopper pin hole
C : Most advanced angle
D : Most retarded angle (lock pin engaged)
PBIC3705E

CAMSHAFT
EM-71
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c. Tighten bolts in the numerical order shown.
d. After all bolts are tightened, retighten them to specified torque in
numerical order as shown.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking to
surface.
22. Insert crankshaft pulley by aligning with crankshaft key.
 When inserting crankshaft pulley with a plastic hammer, tap on its center portion (not circumference).
CAUTION:
Never damage front oil seal lip section.
23. Tighten crankshaft pulley bolt with the following procedure:
 Secure crankshaft pulley with a suitable tool, and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of
six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening).
 Check the tightening angle with movement of one angle mark.
24. Make sure that crankshaft turns smoothly by rotating by hand clockwise.
25. Install the camshaft position sensor (PHASE) to the rear end of cylinder head.
 Tighten bolts with it seated completely.
26. Check and adjust valve clearance. Refer to EM-21, "
Inspection and Adjustment".
27. Installation is in the reverse order of removal, for the remaining parts.
InspectionINFOID:0000000001381416
INSPECTION AFTER REMOVAL
Oil Filter
KBIA3429J
: 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E