differential NISSAN VERSA 2006 Workshop Service Owner's Guide

EM-62Revision: June 2006
CYLINDER HEAD
2007 Versa
CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00T6K
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-81, "
FUEL PRESSURE RELEASE" .
3. Disconnect fuel pump fuse (1) to avoid fuel injection during mea-
surement.
4. Remove engine cover. Refer to EM-18, "
Components" .
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-30, "
IGNITION COIL, SPARK PLUG
AND ROCKER COVER" .
6. Connect an engine tachometer (not required in use of CONSULT-II).
7. Install a suitable compression tester with an adapter onto spark
plug hole.

Use the adapter whose picking up end inserted to spark plug
hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
8. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge
pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
Compression pressure:
Unit: kPa (bar, kg/cm2 psi) /rpm
CAUTION:
Always use fully a changed battery to obtain the specified engine speed.
: Vehicle front
PBIA9861J
LBIA0459E
SBIA0533E
Standard Minimum Differential limit between cylinders
1,500 (15.0, 15.3, 217.6) / 200 1,200 (12.0, 12.2, 174) / 200 100 (1, 1, 15) / 200

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-105
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00U80
GENERAL SPECIFICATIONS
DRIVE BELT
WATER CONTROL VALVE
EXHAUST MANIFOLD
Unit: mm (in)
THERMOSTAT
SPARK PLUG
Unit: mm (in)
CYLINDER HEAD
Unit: mm (in) Engine typeMR18DE
Cylinder arrangementIn-line 4
Displacement
cm
3 (cu in)1,797 (109.65)
Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Compression ratio9.9
Compression pressure
kPa (bar, kg/cm
2 , psi) / 250 rpmStandard 1,500 (15.0, 15.3, 217.6)
Minimum 1,200 (12.0, 12.2, 174)
Differential limit between cylinders 100 (1.0, 1.0, 15)
Tension of drive belt Auto adjustment by auto-tensioner
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature More than 90°C (194°F)
Items Limit
Surface distortionEach exhaust port 0.3 (0.012)
Entire part 0.7 (0.028)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature More than 77°C (171°F)
Plug typeIridium-tipped TYPE
MakeDENSO
Standard typeFXE20HR11
Spark plug gapNominal: 1.1 (0.043)
Items Standard Limit
Head surface distortion — 0.1 (0.004)

PREPARATION
FAX-3
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Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsEDS003QN
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEDS003QO
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV38105500
(J-33904)
Differential side oil seal protectorInstalling drive shaft LH
a: 40 mm (1.57 in) dia.
KV38106700
(J-34296)
Differential side oil seal protectorInstalling drive shaft RH
a: 36 mm (1.42 in) dia.
ZZA1229D
ZZA0835D
ZZA0835D
Tool nameDescription
Power tool

Removing wheel nuts

Removing torque member bolts

Removing hub lock nut
PBIC0190E

FRONT DRIVE SHAFT
FAX-9
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7. Pry off drive shaft from transaxle assembly side as shown.

Make sure that circlip is attached on the edge.
CAUTION:

Do not apply an excessive angle to drive shaft joint when
removing from the transaxle.

Do not excessively extend slide joint.

Do not allow drive shaft to hang down. Support the entire
drive shaft.
INSPECTION AFTER REMOVAL

Move joint up/down, left/right, and in axial direction. Check for any rough movement or significant loose-
ness.

Check boot for cracks or other damage, and for grease leakage.

If damaged, disassemble drive shaft to verify damage, and
repair or replace as necessary.
INSTALLATION
Installation is in the reverse order of removal. Note the following:

Refer to FAX-8, "COMPONENTS" for tightening torque.
CAUTION:
Do not reuse non-reusable parts.

In order to prevent damage to differential side oil seal, place Tool
onto oil seal before inserting drive shaft as shown. Slide drive
shaft into slide joint and tap with a hammer to install securely.

Install new circlip on drive shaft in the circlip groove on transaxle
side. Refer to FAX-12, "
Disassembly and Assembly (Left Side)" .
CAUTION:
Make sure the new circlip on the drive shaft is securely fas-
tened.

After its insertion, try to pull the flange out of the slide joint by
hand. If it pulls out, the circlip is not properly meshed with the
transaxle side gear.
MAA0384D
WDIA0369E
Tool number : KV38105500 (J-33904)
SDIA0593E

FRONT DRIVE SHAFT
FAX-11
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INSPECTION AFTER REMOVAL

Move joint up/down, left/right, and in axial direction. Check for any rough movement or significant loose-
ness.

Check boot for cracks or other damage, and for grease leakage.

If damaged, disassemble drive shaft to verify damage, and
repair or replace as necessary.

Check for cracks or other damage to the support bearing
bracket, replace as necessary.
INSTALLATION
Installation is in the reverse order of removal. Note the following:

Refer to FAX-10, "COMPONENTS" for tightening torque.
CAUTION:
Do not reuse non-reusable parts.

In order to prevent damage to differential side oil seal, place Tool
onto oil seal before inserting drive shaft as shown. Slide drive
shaft into slide joint and tap with a hammer to install securely.

When installing the support bearing bracket (1), note the follow-
ing:
a. Tighten the support bearing bracket bolts in two stages, in the
order as shown.
b. Install the plate (2) with the notch (A) upward. Tighten the
plate bolts in two stages, in the order as shown.
SDIA11 90 J
Tool number : KV38106700 (J-34296)
SDIA0593E
WDIA0361E

GI-52
TERMINOLOGY
Revision: June 20062007 Versa
Exhaust gas recirculation control-BPT
valveEGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor
EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valveIACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection controlNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM

IDX-3
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ALPHABETICAL INDEX
Collision diagnosis .......................................... SRS-54
Combination lamp, rear, removal and installation LT-87
Combination meter ................................................ DI-5
Combination meter removal and installation - See Instru-
ment panel .......................................................... IP-11
COMBSW - Wiring diagram ............................... LT-67
Component Location (manual A/C) ................ MTC-25
Compression pressure ...................................... EM-62
Compressor mounting .................................... MTC-84
Compressor special service tool .................... MTC-12
Condenser ...................................................... MTC-88
Connecting rod .................................................. EM-97
Connecting rod bearing clearance .................. EM-101
Connecting rod bushing clearance .................... EM-97
CONSULT for ABS .......................................... BRC-20
CONSULT general information .......................... GI-37
CONSULT-II for engine ................................... EC-113
CONSULT-II function (EPS) ............................ STC-13
CONSULT-II Reference value (CVT) .............. CVT-57
Control lever (M/T) ............................................ MT-12
Control units (terminal arrangement) ................ PG-72
Control valve (CVT) ......................................... CVT-29
Converter housing installation ............ AT-254, AT-369
COOL/F - Wiring diagram ............................... EC-448
Coolant mixture ratio ......................................... MA-12
Cooling circuit (engine) ....................................... CO-7
Cooling fan ........................................................ CO-15
Cooling fan motor ............................................ EC-443
Corrosion protection ......................................... BL-237
Coupling sleeve (M/T) ....................................... MT-18
Crankcase ventilation system - See Positive crankcase
ventilation .......................................................... EC-44
Crankshaft ......................................................... EM-77
Crankshaft position sensor (POS) ................... EC-319
Crash zone sensor .......................................... SRS-49
CVT air breather hose ................................... CVT-205
CVT control system ......................................... CVT-22
CVT cross-sectional view ................................ CVT-21
CVT Electrical parts location ........................... CVT-40
CVT fluid checking ............... CVT-16, CVT-43, MA-20
CVT fluid cooler cleaning ................................ CVT-18
CVT fluid replacement ........................ CVT-17, MA-21
CVT fluid temparature sensor ......................... CVT-85
CVT hydraulic control system ......................... CVT-23
CVT indicator ...................................................... DI-42
CVT self-diagnoses ........................... CVT-60, CVT-67
CVT shift lock system .................................... CVT-197
CVT trouble diagnoses .................................... CVT-34
CVTIND - Wiring diagram ................................... DI-43
Cylinder block .................................................... EM-77
Cylinder head .................................................... EM-62
Cylinder head bolt tightening ............................. EM-65
D
D/LOCK - Wiring diagram ...................... BL-26
, BL-31
Data link connector ............. EC-115, EC-127, EC-592
DEF - Wiring diagram ....................................... GW-52
Diagnosis sensor unit ...................................... SRS-52
Diagnostic trouble code (DTC) for OBD system . EC-8,
EC-48
Diagnostic trouble code (DTC) inspection priority chart
EC-89
, CVT-34
Differential gear (FF M/T) .................................. MT-22
Differentil side oil seal .................................... CVT-206
DLC - Wiring diagram ...................................... EC-592
Door glass .......................................... GW-43, GW-47
Door glass Fitting Adjustment(Front) ................ GW-46
Door glass Fitting Adjustment(Rear) ................ GW-49
Door mirror ....................................................... GW-65
Door trim .............................................................. EI-27
Door, front ......................................................... GW-43
Door, rear ......................................................... GW-47
Drive shaft ......................................................... MA-27
Driver air bag ................................................... SRS-41
Dropping resistor (A/T) .................................... AT-150
DTC work support ............................................ EC-122
DTRL - Wiring diagram ....................................... LT-31
Duct and grilles ............................................... MTC-75
E
ECM input/output signal .................................. EC-105
ECM power supply .......................................... EC-144
ECTS - Wiring diagram .................................... EC-202
Electric sunroof .................................................. RF-10
Electric throttle control actuator .. EM-18, EC-499, EC-
506, EC-511
Electrical load signal circuit ............................. EC-562
Electrical unit ..................................................... PG-72
Electrical units location ...................................... PG-64
Electronic ignition (EI) system ........................... EC-25
Electronic key ..................................................... BL-80
ENG SS - Wiring diagram ................................ AT-114
Engine control circuit diagram ......................... EC-103
Engine control component parts location .......... EC-96
Engine control module (ECM) ......................... EC-427
Engine control system diagram ......................... EC-22
Engine coolant ..................................................... CO-8
Engine coolant temperature sensor (ECTS) ... EC-200,
EC-212
Engine fail-safe system ..................................... EC-91
Engine oil ............................................................. LU-5
Engine oil precautions .......................................... GI-7
Engine removal .................................................. EM-73
EPS - Wiring diagram ........................................ STC-9
EPS control unit input/output signal reference values ..
STC-11
EPS system description ..................................... STC-5
EPS system diagram ......................................... STC-6
ETC1 - Wiring diagram .................................... EC-500
ETC2 - Wiring diagram .................................... EC-495
ETC3 - Wiring diagram .................................... EC-507
EVAP canister ................................................... EC-34
EVAP canister purge volume control solenoid valve ....
EC-354
, EC-362
EVAP canister vent control valve ...... EC-369, EC-376
EVAP control system (small leak) diagnosis .. EC-346,

PREPARATION
MT-3
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Revision: June 20062007 Versa
PREPARATIONPFP:00002
Special Service ToolsUCS00655
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV381054S0
(J-34286)
PullerRemoving mainshaft front bearing outer race
KV38100200
(—)
Drift

Installing mainshaft front bearing outer race

Installing mainshaft rear bearing outer race

Installing differential side bearing outer race
(clutch housing side)
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
ST33220000
(—)
DriftInstalling input shaft oil seal
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST33400001
(J-26082)
DriftInstalling differential side bearing outer race
(transaxle case side)
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV38100300
(J-25523)
DriftInstalling differential side oil seal
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
ST36720030
(—)
Drift

Installing input shaft rear bearing

Installing mainshaft front bearing inner race
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
ZZA1046D
ZZA0978D

MT-4
PREPARATION
Revision: June 20062007 Versa
Commercial Service ToolsUCS00656
ST33052000
(—)
Drift
Removing mainshaft rear bearing inner race

Removing 6th main gear

Removing 5th main gear

Removing 4th main gear

Removing 1st main gear

Removing 1st-2nd synchronizer assembly

Removing 2nd main gear

Removing bushing

Removing 3rd main gear

Removing mainshaft front bearing inner
race
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
KV32102700
(—)
Drift

Installing bushing

Installing 2nd main gear

Installing 3rd main gear

Installing 4th main gear

Installing 5th main gear

Installing 6th main gear
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
ST30901000
(J-26010-01)
DriftInstalling mainshaft rear bearing inner race
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
ST33061000
(J-8107-2)
DriftRemoving differential side bearing inner race
(clutch housing side)
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia. Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA0969D
S-NT065
ZZA0978D
ZZA0969D
Tool nameDescription
SocketRemoving and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
SpacerRemoving mainshaft front bearing outer race
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)
PCIB1776E
PCIB1780E

PREPARATION
MT-5
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Drift
Installing bushing

Installing shift lever oil seal

Installing control lever oil seal
a: 17 mm (0.67 in) dia.
DriftInstalling input shaft front bearing
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.
DriftRemoving input shaft rear bearing
a: 24 mm (0.94 in) dia.
Drift

Removing differential side bearing inner
race (transaxle case side)

Installing input shaft rear bearing
a: 43 mm (1.69 in) dia.
DriftInstalling differential side bearing inner race
(clutch housing side)
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
DriftInstalling differential side bearing inner race
(transaxle case side)
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Power tool

Loosening bolts and nuts Tool nameDescription
S-NT063
S-NT065
PCIB1779E
NT109
S-NT474
S-NT474
PBIC0190E