ECU OPEL FRONTERA 1998 Workshop Manual

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–48
StepActionYe sNo
11. Connect TECH 2.
While running in TOD mode, does TECH–2’s front speed sensor
indication change with vehicle speed?
Go to Step 2
Repair and
inspection front
speed sensor
tone wheel.
Go to
Step 6
21. Clear the trouble code.
While running at 40 km/h or 25 mph in TOD mode for 30
consecutive sec, is the trouble code reissued?
Go to Step 3
The trouble is not
reproduced.
Refer to
“Troubles
intermittently
observed”.
31. Turn off the starter switch.
2. Disconnect the ECU connector (B–67) and (B–68).
Is there the continuity between the connector (B–68) terminal 12
and connector (B–67) terminal 11?
Repair the circuit.
Go to
Step 6Go to Step 4
41. Disconnect the transfer connector (A–3).
Is there the continuity between the connector (B–68) terminal 12
and the connector (A–3) terminal 6, the connector (B–67) terminal
7 and connector (A–3) terminal 2, and the connector (B–67)
terminal 10 and connector (A–3) terminal 10?
Replace the front
speed sensor.
Go to
Step 5
Repair the circuit.
Go to
Step 5
51. Clear the trouble code.
While running at 40 km/h or 25 mph in TOD mode for 30
consecutive sec, is the trouble code reissued?
Replace ECU.
Go to
Step 6Go to Step 6
61. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 6

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–50
StepActionYe sNo
11. Connect TECH 2.
While running in TOD mode, does TECH–2’s rear speed sensor
indication change with vehicle speed?
Go to Step 2
Repair and
inspection front
speed sensor
tone wheel.
Go to
Step 6
21. Clear the trouble code.
While running at 40 km/h or 25 mph in TOD mode for 30
consecutive sec, is the trouble code reissued?
Go to Step 3
The trouble is not
reproduced.
Refer to
“Troubles
intermittently
observed”.
31. Turn off the starter switch.
2. Disconnect the ECU connector (B–67) and (B–68).
Is there the continuity between the connector (B–68) terminal 11
and connector (B–67) terminal 11?
Repair the circuit.
Go to
Step 5Go to Step 4
41. Disconnect the transfer connector (A–3).
Is there the continuity between the connector (B–68) terminal 11
and the connector (A–3) terminal 5, the connector (B–67) terminal
7 and connector (A–3) terminal 1, and the connector (B–67)
terminal 10 and connector (A–3) terminal 9?
Replace the rear
speed sensor.
Go to
Step 5
Repair the circuit.
Go to
Step 5
51. Clear the trouble code.
While running at 40 km/h or 25 mph in TOD mode for 30
consecutive sec, is the trouble code reissued?
Replace ECU.
Go to
Step 6Go to Step 6
61. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 6

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–52
StepActionYe sNo
11. Start the engine.
2. Select TOD mode.
Is there the memory except DTC 24(P1733)?
Go to Step 4Go to Step 2
21. Turn off the starter switch.
2. Disconnect the ECU connector (B–67) and (B–68).
Is there the continuity between the connector (B–68) terminal 11
and connector (B–67) terminal 11?
Repair the circuit.
Go to
Step 7Go to Step 3
31. Disconnect the transfer connector (A–3).
Is there the continuity between the connector (B–68) terminal 11
and the connector (A–3) terminal 5, the connector (B–67) terminal
7 and connector (A–3) terminal 1, and the connector (B–67)
terminal 10 and connector (A–3) terminal 9?
Replace the rear
speed sensor.
Go to
Step 7
Repair the circuit.
Go to
Step 7
4Is the memory DTC 14(P1731)?
Go to Step 5
Refer to other
trouble cheek
flow.
5Is there the continuity between harnesses of terminal 24 and 23
(vehicle side terminal of the front and rear speed sensor)?
Go to Step 6
Repair the circuit
Go to
Step 7
6Is there the continuity between harnesses of terminal 18 and 15
(vehicle side terminal of the speed sensor COM(–) and ref)?Replace front and
rear speed
sensor.
Go to
Step 7
Repair the circuit.
Go to
Step 7
71. Check that all the parts are mounted.
2. Clear the trouble code.
Is the step complete?
Verify the repairReturn to Step 7

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–54
StepActionYe sNo
11. Start the engine.
Does the voltage between terminals 15 and 19 meet the standard
5V?The trouble is not
reproduced.
Refer to “Trouble
intermittently
boserved”.
Or verify repair.
Go to Step 2
2Is the voltage below the standard?Go to Step 3Go to Step 7
31. Turn off the starter switch.
2. Disconnect the ECU connector.
Is the continuity established between vehicle harness terminals
(B–67)7 and (B–67)11?
Go to Step 4
The ECU is
failed. Replace
the ECU.
Go to Step 8
41. Disconnect the H-49 connector.
Is the continuity established between floor harness connector
terminals (H-49)3 and (H-49)9?
Go to Step 5
Short to GND
between (B–67)7
and (H–49)3.
Repair the circuit.
Go to Step 8
51. Disconnect the A–3 connector.
Is the continuity established between transfer harness connector
terminals (A–3)2 and (A–3)7?
Replace the front
speed sensor.
Go to Step 8
The reference
harness for the
front speed
sensor is
short–circuited to
GND. Repair the
circuit.
Go to Step 6
61. Disconnect the A–3 connector.
Is the continuity established between transfer harness connector
terminals (A–3)1 and (A–3)7?
Replace the rear
speed sensor.
Go to Step 8
The reference
harness for the
rear speed
sensor is
short–circuited to
GND. Repair the
circuit.
Go to Step 8
71. Turn off the starter switch.
2. Disconnect the ECU connector.
3. Turn on the starter switch.
Is the battery voltage observed between harness connector
terminals (B–67)7 and (B–67)11?
Repair the
harness circuit.
Go to Step 8
The ECU has
failed. Replace
the ECU.
Go to Step 8
81. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”
Go to Step 8

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–56
StepActionYe sNo
11. Turn off the starter switch.
Is the battery voltage normal?
Go to Step 2
Charge or
replace the
battery.
Go to Step 6
21. Turn on the starter switch.
Does the voltage between terminals 21 and 19 fall within the
standard range above?
Go to Step 3Go to Step 3
31. Turn off the starter switch.
2. Disconnect the ECU connector.
3. Turn on the starter switch.
Does the voltage between terminals (B–68)9 and (B–67)11 fall
within the standard range above?
The ECU has
failed. Replace
the ECU.
Go to Step 6
Go to Step 4
4Is the harness healthy?
Go to Step 5
Repair the
harness.
Go to Step 6
5Is the TPS healthy?
Go to Step 6
Replace the TPS.
Go to Step 6
61. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Go to Step 6

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–58
6VE1
Step
ActionYe sNo
11. Turn off the starter switch.
Is the continuity established between terminals 14 and 19?
Go to Step 2
The harness is
broken. Repair
the circuit.
Go to Step 3
21. Turn on the starter switch.
Does the voltage between terminals 14 and 19 indicate 0V?The phenomenon
is not
reproduced.
Refer to
“Troubles
intermittently
observed”
The ECU has
failed. Replace
the ECU.
Go to Step 3
31. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 3
4JX1
Step
ActionYe sNo
11. Turn off the starter switch.
Is the continuity established between terminals 14 and 19?The harness for
terminal 14 is
short–circuited to
GND.
Repair the circuit.
Go to Step 3
Go to Step 2
21. Turn on the starter switch.
Does the voltage between terminals 14 and 19 indicate 5V?The phenomenon
is not
reproduced.
Refer to
“Troubles
intermittently
observed”
The ECU has
failed. Replace
the ECU.
Go to Step 3
31. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 3

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–60
StepActionYe sNo
11. Clear the trouble code.
2. Start the engine
3. Set the TOD mode.
Is there DTC31 (P1721)?
Go to Step 2
Refer to “Trouble
intermittently
observed”.
21. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Is the continuity established between terminals (B–67)4 and
(B–67)12?
Go to Step 3Go to Step 5
31. Connect the ECU connector.
2. Start the engine.
3. Set the TOD mode.
Does the voltage between terminals 4 and 20 indicate at least
0.4V?
Go to Step 4Go to Step 6
4Is the battery voltage always observed between terminals 4 and
20?The harness is
short–circuited on
the battery.
Repair the circuit.
Go to
Step 8Go to Step 6
51. Disconnect the A–3 connector.
Is the continuity established between transfer connector
terminals (A–3)8 and (A–3)7?
The harness is
broken. Repair
the circuit.
Go to
Step 8
Replace the
transfer
electromagnetic
coil (solenoid
clutch).
Go to
Step 8
61. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Is the resistance between the connector (B–67) terminal 4 and 12
1.0
5.0?
The ECU has
failed. Replace
the ECU
Go to
Step 8Go to Step 7
7Is the resistance between the transfer connector (A–3) terminal 8
and 7 1.0
5.0?The harness is
disconnection or
short to GND.
Repair the circuit.
Go to
Step 8
Replace the
transfer
electromagnetic
coil (solenoid
clutch).
Go to
Step 8
81. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 8

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–62
StepActionYe sNo
11. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Does the resistance between terminals (B–67)4 and (B–67)12?
indicate 1.0 to 5.0 ohm?
Go to Step 2Go to Step 3
21. Connect the ECU connector.
2. Start the engine.
3. Set the TOD mode.
When the throttle is operated between full close and full open
positions, does the voltage between terminals 4 and 20 indicate
0.1 to 1.0 V?The phenomenon
is not
reproduced.
Refer to
“Troubles
intermittently
observed”.
The ECU has
failed. Replace
the ECU.
Go to Step 4
3Does the resistance between transfer connector terminals (A–3)8
and (A–3)7 indicate 1.0 to 5.0ohm?
The harness is
broken. Repair
the circuit.
Go to Step 4
Replace the
transfer
electromagnetic
coil.
Go to Step 4
41. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 4

4B2–65 DRIVE LINE CONTROL SYSTEM (TOD)
StepActionYe sNo
11. Turn on the starter switch.
2. Set the transfer to the 2H mode.
Is the battery voltage observed between terminals 5 and 19?
Go to Step 2Go to Step 5
2Is 5V observed between terminals 10 and 19?Go to Step 3Go to Step 6
31. Set the transfer to the high (TOD) mode.
Does the voltage between terminals 5 and 19 indicate 0V?
Go to Step 4
The ECU has
failed. Replace
the ECU.
Go to Step 7
4Does the voltage between terminals 10 and 19 indicate 0V?The phenomenon
is not
reproduced.
Refer to
“Troubles
intermittently
observed”.
The shift on the
fly system is
failed (refer to
Section 4B and
4C of Chassis
Repair Manual).
5Does the TOD indicator show the 2H mode?The ECU has
failed. Replace
the ECU.
Go to Step 7See “Trouble
Diagnosis
Depending on
The Status of
TOD Indicator”.
6Set the transfer to the high (TOD) mode.
Does the voltage between terminals 5 and 19 indicate 0V?The shift on the
fly system has
failed (refer to
Section 4B1 and
4C of Chassis
Repair Manual).
The ECU has
failed. Replace
the ECU.
Go to Step 7
71. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 7

DRIVE LINE CONTROL SYSTEM (TOD) 4B2–68
StepActionYe sNo
11. Turn off the starter switch.
2. Disconnect the ECU connector from ECU.
Is the continuity established between terminals (B–67)5 and
(B–67)11?
Go to Step 2
The harness is
broken. Repair
the circuit.
Go to Step 3
2Does the voltage between terminals (B–67) 5 and (B–67) 11
indicate 0V?
Go to Step 3
The battery is
short-circuited.
Repair the circuit.
Go to Step 4
31. Turn off the starter switch.
2. Connect ECU connector.
3. Turn on the starter switch.
4. Set the transfer to the 2H mode.
Is the battery voltage observed between terminals 5 and 19?The phenomenon
is not reproduced
Refer to
“Troubles
intermittently
observed”.
The ECU has
failed. Replace
the ECU.
Go to Step 4
41. Check that all the parts are mounted.
2. Clear the trouble code.
Is this step complete?
Repeat the
“Diagnosis Flow”.
Return to Step 4