ignition OPEL ZAFIRA TOURER 2016 Repair Manual

Vehicle care2239Danger
The ignition system and Xenon
headlights use extremely high
voltage. Do not touch.
Bonnet
Opening
Pull the release lever and return it to
its original position.
Move the safety catch sideways to the left vehicle side and open the bonnet.
The bonnet is held open
automatically by a lifter.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Closing
Before closing the bonnet, press the
support into the holder.
Lower the bonnet and allow it to fall
into the latch from a low height
(20-25 cm). Check that the bonnet is
engaged.
Caution
Do not press the bonnet into the
latch, to avoid dents.
Engine oil
Check the engine oil level manuallyon a regular basis to prevent damage
to the engine. Ensure that the correct specification of oil is used.
Recommended fluids and lubricants
3 269.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 5 minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.
Insert dipstick to the stop on the
handle and make half a turn.

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The brake fluid level must be betweenthe MIN and MAX marks.
If fluid level is below MIN seek the
assistance of a workshop.
Brake and clutch fluid 3 269.
Vehicle battery Vehicles without stop-start system
will be equipped with a lead acid
battery. Vehicles with stop-start
system will be equipped with an
AGM battery which is not a lead acid
battery.
The vehicle battery is maintenance-
free, provided that the driving profile
allows sufficient charging of the
battery. Short-distance-driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Vehicle battery discharge protection
3 147.
Replacing the vehicle battery
Note
Any deviation from the instructions
given in this section may lead to
temporary deactivation of the stop-
start system.
When the vehicle battery is being
replaced, please ensure that there
are no open ventilation holes in the
vicinity of the positive terminal. If a
ventilation hole is open in this area, it
must be closed off with a dummy cap, and the ventilation in the vicinity of the
negative terminal must be opened.
Only use vehicle batteries that allow
the fuse box to be mounted above the
vehicle battery.
In vehicles with stop-start system, be
sure to have the AGM (Absorptive
Glass Mat) battery replaced with an
AGM battery again.

Vehicle care229Diesel fuel system
bleeding
If the tank has been run dry, the diesel fuel system must be bled. Switch on
the ignition three times for
15 seconds at a time. Then crank the
engine for a maximum of
40 seconds. Repeat this process after no less than 5 seconds. If the enginefails to start, seek the assistance of a
workshop.
Wiper blade replacementLift the wiper arm until it stays in the
raised position, press button to
disengage the wiper blade and
remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.
Wiper blade on the rear window
Lift wiper arm. Disengage wiper blade as shown in illustration and remove.
Attach the wiper blade slightly angled
to the wiper arm and push until it
engages.
Lower wiper arm carefully.

230Vehicle careBulb replacement
Switch off the ignition and switch off
the relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Replace headlight bulbs from within
the engine compartment.
Halogen headlightsBi-Halogen headlight (1) with one
bulb for low and high beam.
Front turn signal (2) .
Sidelight/Daytime running light (3) .
Low/High beam (1) 1. Rotate the cap (1) anticlockwise and remove it.
2. Rotate the bulb holder anticlockwise to disengage.
Withdraw the bulb holder from the
reflector.
3. Disengage the bulb holder from the plug connector by pressing
the retaining lug.
4. Replace the bulb and connect bulb holder to the plug connector.
5. Insert the bulb holder, engaging the two lugs into the reflector androtate clockwise to secure.
6. Fit the cap and rotate clockwise.

Vehicle care237
2. Remove the bulb from the socketby turning anticlockwise.
3. Replace and insert new bulb into the socket by turning clockwise.
4. Insert the bulb socket into the reflector, turn clockwise andengage.
Bulb check Switch on the ignition, operate and
check all lights.
Side turn signal lights
To replace bulb, remove lamp
housing:1. Slide lamp to its left side and remove with its right end.
2. Turn bulb holder anticlockwiseand remove from housing.
3. Pull bulb from bulb holder andreplace it.
4. Insert bulb holder and turn clockwise.
5. Insert left end of the lamp, slide to
the left and insert right end.
Number plate light
1. Insert screwdriver in recess of the
cover, press to the side and
release spring. Remove cover.

238Vehicle care
2. Remove the bulb from the socketby pulling.
3. Replace the bulb and insert it into
the socket.
4. Push the cover into the housing.
Interior lights
Courtesy lights, reading lights
Have bulbs replaced by a workshop.
Load compartment light
Have bulbs replaced by a workshop.
Instrument panel
illumination
Have bulbs replaced by a workshop.Electrical system
Fuses
Data on the replacement fuse must
match the data on the defective fuse.
There are three fuse boxes in the
vehicle:
■ in the front left of the engine compartment
■ in left-hand drive vehicles, in the interior behind the storage
compartment, or, in right-hand
drive vehicles, behind the glovebox
■ behind a cover on the left side of the
load compartment
Before replacing a fuse, turn off the
respective switch and the ignition.

240Vehicle careEngine compartment fuse
box
The fuse box is in the front left of the
engine compartment.
Disengage the cover and fold it
upwards until it stops. Remove the
cover vertically upwards.
No.Circuit1Engine control module2Lambda sensor3Fuel injection/Ignition system4Fuel injection/Ignition system5–6Exterior mirror heating/Anti-
theft alarm system7Fan control/Engine control
module/Transmission control
module8Lambda sensor/Engine cooling9Rear window sensor10Battery sensor11Tailgate release12Adaptive forward lighting/Auto‐
matic light control13ABS14Rear window wiper

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No.Circuit14Diagnostic connector15Airbag16Power outlet17Air conditioning system18Logistics19Body control module20Body control module21Instrument panel cluster/Anti-
theft alarm system22Ignition sensor23Body control module24Body control module25–26–
Load compartment fuse
box
The fuse box is on the left side of the
load compartment behind a cover.
Remove the cover.
If equipped with tyre repair kit,
remove the complete box.
Fuse assignments

246Vehicle careTyre pressureCheck the pressure of cold tyres at
least every 14 days and before any
long journey. Do not forget the spare
wheel. This also applies to vehicles
with tyre pressure monitoring system.
Unscrew the valve cap.
Tyre pressure 3 286.
The tyre pressure information label
on the front left or right door frame
indicates the original equipment tyres
and the correspondent tyre
pressures.
The tyre pressure data refers to cold
tyres. It applies to summer and winter tyres.
Always inflate the spare tyre to the
pressure specified for full load.
The ECO tyre pressure serves to
achieve the smallest amount of fuel
consumption possible.
Incorrect tyre pressures will impair
safety, vehicle handling, comfort and
fuel economy and will increase tyre
wear.
Tyre pressures differ depending on
various options. For the correct tyre
pressure value, follow the procedure
below:
1. Identify the engine identifier code.
Engine data 3 276.
2. Identify the respective tyre.
The tyre pressure tables show all possible tyre combinations 3 286.
For the tyres approved for your
vehicle, refer to the EEC Certificate of
Conformity provided with your vehicle
or other national registration
documents.The driver is responsible for correct
adjustment of tyre pressure.9 Warning
If the pressure is too low, this can
result in considerable tyre warm-
up and internal damage, leading to tread separation and even to tyre
blow-out at high speeds.
If the tyre pressure must be reduced
or increased on a vehicle with tyre
pressure monitoring system, switch
off ignition. After adjusting tyre
pressure, switch on ignition and
select the appropriate setting on the
page Tyre load in the Driver
Information Centre, 3 118.
Tyre pressure monitoring system
The tyre pressure monitoring system
(TPMS) checks the pressure of all
four wheels once a minute when
vehicle speed exceeds a certain limit.

248Vehicle care
If w flashes for 60-90 seconds and
then illuminates continuously, there is a fault in the system. Consult a
workshop.
After inflating, driving may be
required to update the tyre pressure
values in the DIC. During this time w
may illuminate.
If w illuminates at lower temperatures
and extinguishes after some driving,
this could be an indicator for
approaching a low tyre pressure
condition. Check tyre pressure.
Vehicle messages 3 124.
If the tyre pressure must be reduced
or increased, switch off ignition.
Only mount wheels with pressure
sensors, otherwise the tyre pressure
will not be displayed and w
illuminates continuously.
A temporary spare wheel is not
equipped with pressure sensors. The
tyre pressure monitoring system is
not operational for these wheels.
Control indicator w illuminates. For
the further three wheels the system
remains operational.The use of commercially available
liquid tyre repair kits can impair the
function of the system. Factory-
approved repair kits can be used.
External high-power radio equipment
could disrupt the tyre pressure
monitoring system.
Each time the tyres are replaced, tyre pressure monitoring system sensors
must be dismounted and serviced.
For the screwed sensor, replace
valve core and sealing ring. For
clipped sensor, replace complete
valve stem.
Vehicle loading status Adjust tyre pressure to load condition according to the tyre information label
or tyre pressure chart 3 286, and
select the relevant setting in the menu Tyre Load in the DIC, Vehicle
Information Menu 3 118.
Select:
■ Light for comfort pressure up to
3 people.
■ Eco for Eco pressure up to
3 people.
■ Max for full loading.
TPMS Sensor Matching
Process
Each TPMS sensor has a unique
identification code. The identification
code must be matched to a new tyre/ wheel position after rotating the tyres
or exchanging the complete wheel set
and if one or more TPMS sensors
were replaced. The TPMS sensor