service Peugeot 406 Break 2003 Owner's Manual

17-02-2003
PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
¥ For petrol engines: every 20,000 miles (30 000 km) or every two years.
¥ For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years. The extension of the service intervals means that the engine oil level must be checked regularly: topping up of the oil between oil changes is normal. It is for this reason that the PEUGEOT network invites you to an intermediate visit between regular services.
The date of this service is not shown by the service indicator. It is to be carried out at least every 10,000 miles
(15 000 km) for petrol engines and every 6,000 miles (10 000 km) for direct injection diesel engines.
A PEUGEOT dealer will carry out a quick check, and will top up the levels if necessary (oil, coolant, screenwash up to2 litres). If the oil level is too low there is a risk of serious damage to the engine: check the engine oil level at least every 2,000 miles (3 000 km) or 3,000 miles (5 000 km), depending on the conditions of use. The extended service intervals have been made possible by technical modifications to the vehicles and lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND RECOMMENDED BY THE
MANUFACTURER.
MAINTENANCE OF YOUR 406
18

17-02-2003
SPECIAL FEATURES Some of your vehicle's vital components have specific servicing schedules. The air bags and the pretensioning seat beltsmust be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The passenger compartment filter must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular
services).Replacement of the timing belt: consult your PEUGEOT dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use If the vehicle is used in certain particularly arduous conditions: ¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).
¥ Repeated short journeys, with the engine cold in low temperatures.
or for long stays in the following conditions: ¥ Hot countries with temperatures often above 30 ¡C.
¥ Cold countries with temperatures often below minus 15 ¡C.
¥ Countries with a dusty atmosphere.
¥ Countries whose lubricants or fuels do not conform to our recommendations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser- vice intervals: ¥ Every 12,000 miles (20 000 km) or every year for petrol engine vehicles.
¥ Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.

17-02-2003
SPECIAL FEATURES Some of your vehicle's vital components have specific servicing schedules. The air bags and the pretensioning seat beltsmust be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The passenger compartment filter must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular
services).Replacement of the timing belt: consult your PEUGEOT dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use If the vehicle is used in certain particularly arduous conditions: ¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).
¥ Repeated short journeys, with the engine cold in low temperatures.
or for long stays in the following conditions: ¥ Hot countries with temperatures often above 30 ¡C.
¥ Cold countries with temperatures often below minus 15 ¡C.
¥ Countries with a dusty atmosphere.
¥ Countries whose lubricants or fuels do not conform to our recommendations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser- vice intervals: ¥ Every 12,000 miles (20 000 km) or every year for petrol engine vehicles.
¥ Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.

SERVICE INDICATOR This is a visual reminder of when the
next service is due. This service is tobe carried out according to the manu-facturer's servicing schedule. Operation As soon as the ignition is switched on and for 5 seconds, the spannersymbolising ''service operation'' is lit.The trip recorder display shows thedistance remaining (in round figures)before the next service. Example:4,800 miles remain before
the next service is due. When the ignition comes on and for 5 secondsthe display indicates: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operationand the display shows the total or tripdistances. The distance remaining before the
next service is less than 500 miles. Example:
400 miles remain before
the next service is due. When switching on the ignition and for 5 seconds, the display shows: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operationand the symbol remains lit. This indicates that a service should
be carried out shortly. The displayshows the total or trip distances. The service is overdue. Each time the ignition is switched on and for 5 seconds, the symbol andthe excess distance flash. Example:
the service is overdue by
300 miles. The service should be
carried out very shortly.
When the ignition is switched on and
for 5 seconds, the display shows: 5 seconds after the ignition is switched on, the total distancerecorder resumes normal operation
and the symbol remains lit. The dis-play shows the total or trip distances.
YOUR 406 IN DETAIL
135
17-02-2003

17-02-2003
Resetting the service indicator
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the service yourself, the reset procedure is asfollows: Ð Switch off the ignition.
Ð Press and hold button 1.
Ð Switch on the ignition.
The display begins a 10 second countdown. Ð Keep button 1pressed for
10 seconds.
The display shows [= 0]and the ser-
vice symbol disappears.
YOUR 406 IN DETAIL
136

17-02-2003
SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations depending on your vehicle; these correspond to key stages in the life of your 406. Level B service is designed for less recent vehicles.When the first service is carried out and at each subsequent service, your dealer will advise you of the type and content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first. 80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

17-02-2003
MAINTENANCE OF YOUR 406 21
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

17-02-2003
MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning: only use 5W40 oil for 2.2 litre HDI engines. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
+ maintenance of particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first. MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)

17-02-2003
PETROL/LPG TWIN FUEL VERSION171
Replacement of the
timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluidevery 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate top-up visit incorporated in the fixedservices.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/100,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180 000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210 000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL/LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filter
* Whichever comes first. + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks + LPG checks
+ LPG checks

17-02-2003
MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Visual check of the whole vehicle.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Courtesy vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up) if cap is removable.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).