PEUGEOT BOXER 2021 Owners Manual

129
In the event of a breakdown
8

► Remove the six fixing screws from the bulb
holder .
►

Open the three retaining tabs and pull the
bulb holder out of its housing.
►


Replace the bulb.
►


Carry out the operations in reverse order to
reposition each bulb.
Number plate lamps
Type C, C5W - 5W

► Press the dot, indicated by the arrow , and
remove the clear plastic.
►

Remove the faulty bulb by separating the two
contacts.
►


Once the bulb is replaced, make sure that the
new bulb is locked between the two contacts.
►


Replace the clear plastic and press down to
lock it.
Third brake lamp
Type A, W5W - 5W (x 4)

► Remove the two fixing screws from the lamp
unit.
►

Pull the lamp unit out towards you.

► Remove the bulb holder by pinching the two
tabs inwards.
►

Remove the faulty bulb by pulling on it.
►


Change the bulb.
Fuses
Changing a fuse
All work must be carried out only by a
PEUGEOT dealer or a qualified workshop
The replacement of a fuse by a third party
could cause a serious malfunction of the
vehicle.
Installing electrical accessories
The vehicle's electrical system is
designed to operate with standard or optional
equipment.
Before fitting other electrical equipment
or accessories to your vehicle, contact a
PEUGEOT dealer or a qualified workshop.

130
In the event of a breakdown
PEUGEOT accepts no responsibility for
the cost incurred in repairing the vehicle
or for rectifying malfunctions resulting from
the installation of accessories not supplied or
not recommended by PEUGEOT and not
installed in accordance with its
recommendations, in particular when the
combined power consumption of all of the
additional equipment connected exceeds 10
milliamperes.
12 V battery / Accessory
battery
Procedure for starting the engine using another
battery or for charging a discharged battery.
These batteries contain harmful
substances (sulphuric acid and lead).
They must be disposed of in accordance
with regulations and must never under any
circumstances be discarded with household
waste.
Dispose of used batteries at a designated
collection point.
Protect your eyes and face before
handling the battery.
All operations on the battery must be carried
out in a well ventilated area and away from
naked flames and sources of sparks, to avoid
any risk of explosion or fire.
Wash your hands afterwards.
Electric motor
Flat accessory battery
It is no longer possible to start the motor
or recharge the traction battery.
Precautions before working on the
accessory battery
Switch off the ignition and check that the
vehicle is not being charged.
Jump-starting another vehicle
Do not use the accessory battery to
jump-start another vehicle or to charge
another vehicle's battery.
Accessing the battery
The battery is located under the left-hand front
floor.


► Unscrew the 6 access flap retaining screws.
► Lift or completely remove the access flap.

131
In the event of a breakdown
8Disconnecting the battery

► Tilt lever 1 downwards to release the
terminals.
►
Remove terminals

2
from the negative (-)
terminal.
Wait approximately 6 minutes after
switching off the ignition before
disconnecting the battery.
Do not disconnect the terminals while the
engine is running.
Do not charge a battery without disconnecting
the terminals first.
Close the windows and the doors before
disconnecting the battery.
After reconnecting the battery, turn on the
ignition and wait 1 minute before starting the
engine, to enable the electronic systems to
initialise. If minor problems nevertheless persist
following this operation, contact a PEUGEOT
dealer or a qualified workshop.
It is recommended to disconnect the (-)
terminal of the battery if the vehicle is to
be left unused for more than one month.
The description of the battery charging
procedure is only indicative.
After prolonged battery disconnection, it may be
necessary to reinitialise the following functions:
–

the display parameters (date, time, language,
distance and temperature units),
–


the stations of the audio system,
–


the central locking.
Some settings are cancelled and must be
entered once again; contact a PEUGEOT

dealer.
If the vehicle is equipped with a tachograph or
an alarm,
it is recommended that the (-) terminal
of the battery (located under the floor on the
left-hand side, in the cab) be disconnected if the
vehicle is not going to be used for more than 5
days.
Starting using another
battery
Never start the engine by connecting a
battery charger.
Never use a 24 V or higher battery booster.
Check beforehand that the backup battery
has a nominal voltage of 12 V and a capacity
at least equal to that of the discharged
battery.
The two vehicles must not be in contact with
each other.
Switch off all electricity-consuming equipment
on both vehicles (audio system, wipers,
lighting, etc.).
Make sure that the jump leads are well away
from the engine’s moving parts (fan, belt,
etc.).
Do not disconnect the (+) terminal while the
engine is running.
Starting the engine using another battery is to be
performed inside the engine compartment.
►

Open the bonnet.

A. Positive metallic terminal on the vehicle
B. Backup battery
C. Vehicle earth point
The positive metallic terminal A is accessible
through a flap located on the side of the fuse
box.

132
In the event of a breakdown


Connect only to the terminals indicated
and illustrated above. In case of
non-compliance, risk of short circuit!
With a Diesel engine
► Connect the red cable to metallic terminal A,
then to the (+) terminal of backup battery B.
►

Connect one end of the green or black cable
to the negative (-) terminal of backup battery B

.
►

Connect the other end of the green or black
cable to earth point C

of your vehicle.
►

Operate the starter
, let the engine run.
►

W
ait for the engine to return to idle and
disconnect the cables.
With electric motor
► Connect the red cable to metallic terminal A,
then to the (+) terminal of backup battery B.
►

Connect one end of the green or black cable
to the negative (-) terminal of backup battery B

.
►

Connect the other end of the green or black
cable to earth point C

of your vehicle.
►

Start the electric motor
.
► Disconnect the green or black cable from
earth point C on your vehicle.
►

Disconnect the red cable from metallic
terminal

A on your vehicle.
►

Leave the vehicle running for at least 20
minutes.
Charging the battery using a
battery charger
► Access the battery , located in the left-hand
front floor.
►

Disconnect the battery
.
►

Follow the instructions for use provided by
the manufacturer of the charger

.
►

Reconnect starting with the (-) terminal.
►


Check the cleanliness of the terminals. If they
are covered with sulphate (whitish or greenish
deposit), remove and clean them.
The charging operation must be carried out in a well-ventilated area and away
from naked flames and any sources of sparks
so as to avoid the risk of explosion or fire.
Do not try to recharge a frozen battery: it
must first be thawed to avoid the risk of
explosion. If it has frozen, before charging it,
have the battery checked by a specialist who
will check that the interior components have
not been damaged and that the container is
not cracked, which would involve a risk of
leakage of toxic and corrosive acid.
Perform a slow charge at low amperage for
about 24 hours maximum to avoid damaging
the battery.
The presence of this label, in particular with the Stop & Start system, indicates
the use of a 12 V lead-acid battery with
special technology and specification; the
involvement of a PEUGEOT dealer or a
qualified workshop is essential when
replacing or disconnecting the battery.
After refitting the battery at a PEUGEOT dealer or a qualified workshop, the Stop
& Start system will only be active after a
continuous period of immobilisation of the
vehicle, a period which depends on the
climatic conditions and the state of charge of
the battery (up to about 8 hours).
Towing
General recommendations
Observe the legislation in force in the
country where you are driving.

133
In the event of a breakdown
8Ensure that the weight of the towing vehicle is
higher than that of the towed vehicle.
The driver must remain at the wheel of the
towed vehicle and must have a valid driving
licence.
When towing a vehicle with all four wheels on
the ground, always use an approved towing
arm; rope and straps are prohibited.
The towing vehicle must move off gently.
When the vehicle is towed with its engine
off, there is no longer braking and steering
assistance.A professional towing service must be
called if:
–

Broken down on a motorway or main road.
–


Not possible to put
the gearbox into neutral,
unlock the steering, or release the parking
brake.
–

Not possible to tow a vehicle with an
automatic gearbox, with the engine running.
–


T

owing with only two wheels on the ground.
–

Four-wheel drive vehicle.
–


No approved towbar available.
Before towing the vehicle, it is essential
to put the vehicle in free-wheeling mode.
Electric motor
An electric vehicle cannot under any
circumstances be used to tow another
vehicle.
However, it may be used, for example, to exit
a rut.
Towing constraints
Type of vehicle
(engine/gearbox) Front wheels on the
ground Rear wheels on the
ground Flatbed
4 wheels on the ground
with towbar
Internal combustion/Manual


Electric

134
In the event of a breakdown
Towing your vehicle
The removable towing eye is located in the tool
box under the front passenger seat.
►
Unclip the cover using a flat tool.

► Screw the removable towing eye in fully .
► Attach the approved towbar to the removable
towing eye.
►

Place the gear lever in neutral.
Failure to adhere to this instruction may
lead to damage to braking system
components and the lack of braking
assistance on restarting the engine.
Towing another vehicle

The fixed towing eye is located under the
bumper, on the right-hand side.
►

Attach the approved towbar to the rigid eye.

135
Technical data
9Engine technical data and
towed loads
Engines
The engine characteristics are given in the
vehicle's registration document, as well as in
sales brochures.
Only the values available at the time of
publication are presented in the tables.
Contact a PEUGEOT dealer or a qualified
workshop to obtain missing values.
The maximum power corresponds to the value type-approved on a test bed, under
conditions defined by European legislation
(Directive 1999/99/EC).
For more information, contact a PEUGEOT
dealer or a qualified workshop.
Weights and towed loads
The weights and towed loads relating to
the vehicle are indicated on the registration
document, as well as in sales brochures.
These values are also indicated on the
manufacturer's plate or label.
For more information, contact a PEUGEOT
dealer or a qualified workshop.
The GTW (Gross Train Weight) and towed load
values indicated are valid up to a maximum
altitude of 1,000 metres. The towed load value
must be reduced by 10% for each additional
1,000 metres of altitude.
The maximum authorised nose weight
corresponds to the weight permitted on the
towball.
When exterior temperatures are high, the
vehicle performance may be limited in
order to protect the engine. When the exterior
temperature is higher than 37°C, reduce the
towed weight.
Towing even with a lightly loaded vehicle can adversely affect its road holding.
Braking distances are increased when towing
a trailer.
When using a vehicle to tow, never exceed
a speed of 62 mph (100
km/h) (observe the
local legislation in force).

136
Technical data
Diesel engines
Euro 6.3 Diesel engines
Engines2.2 BlueHDi 120 S&S2.2 BlueHDi 140 S&S2.2 BlueHDi 165 S&S
Gearbox Manual 6-speed (BVM6) Manual 6-speed (BVM6) Manual 6-speed (BVM6)
Cubic capacity (cc) 2,1972,1972,197
Max. power - EC standard (kW) 88103 121
Fuel DieselDieselDiesel
Euro 6.1 Diesel engines
Engines 2.0 BlueHDi 1302.0 BlueHDi 160
Gearbox Manual 6-speed (BVM6)Manual 6-speed (BVM6)
Cubic capacity (cc) 1,9971,997
Max. power - EC standard (kW) 96120
Fuel DieselDiesel
Euro 4/Euro 5 Diesel engines
(Depending on country of sale)
Engines 2.2 HDi 130
2.2 e-HDi 130 2.2 HDi 150
2.2 e-HDi 150
Gearbox Manual 6-speed (BVM6)Manual 6-speed (BVM6)
Cubic capacity (cc) 2,1982,198
Max. power - EC standard (kW) 9611 0
Fuel DieselDiesel

137
Technical data
9Electric motor
Model codes:
Braked trailer (within the GTW limit) (kg)
on a 10% or 12% gradient0
Unbraked trailer (kg) 0
Maximum authorised nose weight (kg) 0
Electric motor
TechnologySynchronous with permanent magnets
Max. power : EC standard (kW)/(hp) 90/120
Traction battery
Technology Lithium-Ion
Installed capacity (kWh) 37 or 70
Accelerated charging Mode 3
Alternating current (AC) voltage
Rating (A) 230 (single-phase or three-phase)
16 or 32
Superfast charging Mode 4
Direct current (DC) voltage 400

138
Technical data
Weights and towed loads
These tables present the approved weight values (in kg) according to the dimensions and designations of the vehicle.
Minibus
DimensionsDesignationsGVWUnbraked trailerMaximum authorised
nose weight
L3 H2 4404,005XX
L4 H2 4424,250XX


For Combi versions, the maximum weight of the Braked trailer (within the GTW limit), on a 10% or 12% gradient, is: 2,500 kg.
5-6 seater Combi
DimensionsDesignationsGVWUnbraked trailerMaximum authorised
nose weight
L1 H1 3303,000750150*/100**
333 3,300750150*/100**
L2 H2 3333,300750150*/100**
435 3,500750150*/120**
7-8-9 seater Combi
DimensionsDesignationsGVWUnbraked trailerMaximum authorised
nose weight
L1 H1 3303,150750150*/100**
L2 H2 3333,300750150*/100**
* Euro 6.3 only.
** Except Euro 6.3.