axle PONTIAC VIBE 2005 Service Manual

Changing a Flat Tire
If a tire goes at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ashers.
{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in
the vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire on the
other side, at the opposite end of the vehicle.
When you have a at tire, use the following example as a
guide to assist you in the placement of wheel blocks.
The following information will tell you how to use the
jack and change a tire.
5-75

Instrument Panel Fuse Block
The instrument panel fuse block is located underneath
the instrument panel on the driver’s side of the vehicle.
Fuses Usage
TAILFront Parking Lamps, Taillamps,
License Plate Lamps, Instrument
Panel Lights, Engine Control System
OBD On-Board Diagnostic System
WIPER Windshield Wipers
Fuses Usage
AM2Charging System, Air Bag System,
Starter System, Engine Control
STOPStop Lamps, CHMSL, Engine Control
System, Anti-lock Brakes, Cruise
Control
DOOR Power Door Locks, Liftglass Lock
AM1Cigarette Lighter, Gauge, ECU-IG,
Wiper, Rear Wiper, Washer Fuses
ECU-IGCruise Control, Anti-Lock Brakes,
Theft Deterrent System, Automatic
Transaxle Control System, Electric
Cooling Fan
RR WIPERRear Window Wiper, Rear Window
Defogger
A/C Air Conditioning
INV Power Outlets
P/POINT Power Outlets
ECU-B Daytime Running Lamps
5-97

Fuses Usage
CIGCigarette Lighter, Power Rearview
Mirrors, Power Outlets, Audio System,
Automatic Transaxle Control System
GAUGEGauges and Meters, Back-Up Lamps,
Charging System, Power Door Locks,
Power Windows, Sunroof, Air
Conditioning, Cruise Control
WASHER Windshield Washers
M-HTR/
DEF 1–UPEngine Control System
HTR Air Conditioning System
DEFRear Window Defogger,
M-HTR/DEF 1–UP Fuse
POWER Power Windows, Electric Moon RoofEngine Compartment Fuse Block
This engine compartment fuse block is located in the
engine compartment on the driver’s side of the vehicle
near the air cleaner. SeeEngine Compartment
Overview on page 5-12for more information on location.
Fuses Usage
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare Fuse
ETCS Electronic Throttle Control System
ABS NO. 2Anti-lock Brake System
(Without Stability Control System)
5-98

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.47 lbs 0.67 kg
Automatic Transaxle
1.8L (Code 8)
1.8L (Code 8) with AWD
1.8L (Code L)3.2 quarts
3.1 quarts
4.3 quarts3.0 L
2.9 L
4.1 L
Cooling System
1.8L (Code 8)
1.8L (Code L)6.9 quarts
7.1 quarts6.5 L
6.7 L
Engine Oil with Filter
1.8L (Code 8)
1.8L (Code L)3.9 quarts
4.8 quarts3.7 L
4.4 L
Fuel Tank
With AWD
Without AWD11.9 gallons
13.2 gallons45.0 L
50.0 L
Manual Transaxle
Five-Speed
Six-Speed2.0 quarts
2.4 quarts1.9 L
2.3 L
5-100

ApplicationCapacities
English Metric
Rear Differential 0.5 quarts 0.5 L
Transfer Case 0.8 quarts 0.8 L
Wheel Nut Torque 76 ft lb 103Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. SeePart D: Recommended Fluids and Lubricants on page 6-19.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.8L L4 8 Automatic and Manual 0.043 inches (1.1 mm)
1.8L L4 H.O. DOHC L Automatic and Manual 0.043 inches (1.1 mm)
5-101

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-4
Part B: Owner Checks and Services................6-13
At Each Fuel Fill..........................................6-13
At Least Once a Month.................................6-13
At Least Twice a Year...................................6-14At Least Once a Year...................................6-14
Part C: Periodic Maintenance Inspections.........6-17
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-17
Exhaust System Inspection............................6-17
Fuel System Inspection..................................6-17
Engine Cooling System Inspection...................6-18
Throttle System Inspection.............................6-18
Brake System Inspection................................6-18
Part D: Recommended Fluids
and Lubricants..........................................6-19
Part E: Maintenance Record...........................6-21
Section 6 Maintenance Schedule
6-1

20,000 Miles (32 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter if you are driving in
dusty conditions. Replace lter if necessary.An
Emission Control Service. (See footnote †.)
25,000 Miles (40 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter if you are driving in
dusty conditions. Replace lter if necessary.An
Emission Control Service. (See footnote †.)
30,000 Miles (48 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)❑Replace engine air cleaner lter (or every 24 months,
whichever occurs rst). SeeEngine Air Cleaner/Filter
on page 5-21for more information.An Emission
Control Service.
❑Replace passenger compartment air lter.
❑Inspect fuel tank, cap, cap gasket and lines for
damage or leaks (or every 24 months, whichever
occurs rst). Replace parts as needed.An Emission
Control Service. (See footnote †.)
❑Change manual transaxle uid every 30,000 miles
(48 000 km) only if your vehicle is used to tow a
trailer.
❑Change transfer case uid when doing frequent
trailer towing.
❑Change rear differential uid when doing frequent
trailer towing.
35,000 Miles (56 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter if you are driving in
dusty conditions. Replace lter if necessary.An
Emission Control Service. (See footnote †.)
6-6

60,000 Miles (100 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Replace engine air cleaner lter (or every 24 months,
whichever occurs rst).An Emission Control Service.
❑Replace passenger compartment air lter.
❑Inspect engine accessory drive belts (or every
48 months, whichever occurs rst).An Emission
Control Service.
❑Inspect for tappet noise and engine vibration. Adjust
valve clearance to factory specications if necessary
(or every 48 months, whichever occurs rst).An
Emission Control Service.
❑Inspect fuel tank, cap, cap gasket and lines for
damage or leaks (or every 24 months, whichever
occurs rst). Replace parts as needed.An Emission
Control Service. (See footnote †.)
❑Change transfer case uid when doing frequent
trailer towing.
❑Change rear differential uid when doing frequent
trailer towing.
❑Change manual transaxle uid every 30,000 miles
(48 000 km) only if your vehicle is used to tow a trailer.❑Change automatic transaxle uid every 60,000 miles
(96 000 km) if the vehicle is mainly driven under one
or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
condition, the uid does not require changing. See
Part D: Recommended Fluids and Lubricants on
page 6-19for the proper uid to use.
65,000 Miles 104 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.An Emission Control Service. (See
footnote †.)
6-8

85,000 Miles (136 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.An Emission Control Service. (See
footnote †.)
90,000 Miles (144 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Replace engine air cleaner lter (or every 24 months,
whichever occurs rst).An Emission Control Service.
❑Replace passenger compartment air lter.
❑Inspect engine accessory drive belts (or 12 months
since last inspection).An Emission Control Service.❑Inspect fuel tank, cap, cap gasket and lines for
damage or leaks (or every 24 months, whichever
occurs rst). Replace parts as needed.An Emission
Control Service. (See footnote †.)
❑Change manual transaxle uid every 30,000 miles
(48 000 km) only if your vehicle is used to tow a trailer.
❑Change transfer case uid when doing frequent trailer
towing.
❑Change rear differential uid when doing frequent
trailer towing.
95,000 Miles (152 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.An Emission Control Service. (See
footnote †.)
6-10

115,000 Miles (184 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect engine air cleaner lter. If necessary, replace
the lter. If vehicle is driven in dusty/dirty conditions,
inspect lter at every engine oil change. See
Engine Air Cleaner/Filter on page 5-21for more
information.An Emission Control Service. (See
footnote †.)
120,000 Miles (192 000 km)
❑Change engine oil and lter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-68for proper rotation pattern and
additional information.(See footnote +.)
❑Replace engine air cleaner lter (or every 24 months,
whichever occurs rst).An Emission Control Service.
❑Replace passenger compartment air lter.
❑Inspect engine accessory drive belts (or every
48 months, whichever occurs rst).An Emission
Control Service.
❑Replace spark plugs.An Emission Control Service.❑Inspect for tappet noise and engine vibration. Adjust
valve clearance to factory specications if necessary
(or every 48 months, whichever occurs rst).An
Emission Control Service.
❑Inspect fuel tank, cap, cap gasket and lines for
damage or leaks (or every 24 months, whichever
occurs rst). Replace parts as needed.An Emission
Control Service. (See footnote †.)
❑Change transfer case uid when doing frequent
trailer towing.
❑Change rear differential uid when doing frequent
trailer towing.
❑Change manual transaxle uid every 30,000 miles
(48 000 km) only if your vehicle is used to tow a trailer.
❑Change automatic transaxle uid every 60,000 miles
(96 000 km) if the vehicle is mainly driven under one
or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid does not require changing. See
Part D: Recommended Fluids and Lubricants on
page 6-19for the proper uid to use.
6-12