brake Ram 3500 2018 Workshop Manual

NOTE:
Always stow the spare tire with the valve stem
facing the ground. It is recommended that
you stow the flat or spare to avoid tangling the
loose cable.NOTE:
The winch mechanism is designed for use
with the extension tube only. Use of an air
wrench or other power tools is not recom-
mended and can damage the winch.
Preparations For Jacking
1. Park the vehicle on a firm, level surface.
Avoid ice or slippery areas.
WARNING!
Do not attempt to change a tire on the side
of the vehicle close to moving traffic, pull
far enough off the road to avoid being hit
when operating the jack or changing the
wheel.
2. Place the gear selector into PARK. On four-wheel drive vehicles, shift the trans-
fer case to the 4L position.
3. Turn on the Hazard Warning flasher.
4. Apply the parking brake.
5. Turn the ignition OFF. 6. Block both the front and rear of the wheel
diagonally opposite the jacking position.
For example, if the right front wheel is
being changed, block the left rear wheel.
NOTE:
Passengers should not remain in the vehicle
when the vehicle is being jacked.
Lug Wrench/Spare Tire
1 — Lug Wrench 2 — Spare Tire
Wheel Blocked
IN CASE OF EMERGENCY
210

To Stow The Flat Or Spare
NOTE:
RAM 1500 vehicles equipped with alumi-
num wheels cannot be stored under the ve-
hicle because the wheel retainer will not fit
through the wheel pilot hole. Secure the flat
tire in the bed of the truck. Have the flat tire
repaired or replaced immediately.
1. Turn the wheel so that the valve stem isdown. Slide the wheel retainer through
the center of the wheel and position it
properly across the wheel opening.
2. For convenience in checking the spare tire inflation, stow with the valve stem toward
the rear of the vehicle.
3. Attach the lug wrench to the extension tubes with the curved angle facing away
from the vehicle. Rotate the lug wrench
handle clockwise until the wheel is drawn
into place against the underside of the
vehicle. Continue to rotate until you feel
the winch mechanism slip, or click three
or four times. It cannot be overtightened.
Push against the tire several times to be
sure it is firmly in place.
WARNING!
• Do not attempt to change a tire on theside of the vehicle close to moving traf-
fic. Pull far enough off the road to avoid
the danger of being hit when operating
the jack or changing the wheel.
• Being under a jacked-up vehicle is dan-
gerous. The vehicle could slip off the
jack and fall on you. You could be
crushed. Never put any part of your body
under a vehicle that is on a jack.
• Never start or run the engine while the
vehicle is on a jack. If you need to get
under a raised vehicle, take it to your
authorized dealer where it can be raised
on a lift.
• The jack is designed to be used as a tool
for changing tires only. The jack should
not be used to lift the vehicle for service
purposes. The vehicle should be jacked
on a firm level surface only. Avoid ice or
slippery areas.
• Do not attempt to change a tire on the
side of the vehicle close to moving traf-
fic, pull far enough off the road to avoid
WARNING!
the danger of being hit when operating
the jack or changing the wheel.
• Carefully follow these tire changing
warnings to help prevent personal injury
or damage to your vehicle:• Always park on a firm, level surface
as far from the edge of the roadway
as possible before raising the ve-
hicle.
• Turn on the Hazard Warning flash-
ers.
• Block the wheel diagonally opposite
the wheel to be raised.
• Set the parking brake firmly and set
an automatic transmission in
PARK; a manual transmission in
REVERSE.
• Do not let anyone sit in the vehicle
when it is on a jack.
• Do not get under the vehicle when it
is on a jack.
• Only use the jack in the positions
indicated and for lifting this vehicle
during a tire change.
IN CASE OF EMERGENCY
214

NOTE:
The positive battery post may be covered with
a protective cap if equipped. Lift up on the
cap to gain access to the positive battery
post. Do not jump off fuses. Only jump di-
rectly off positive post which has a positive
(+)symbol on or around the post.
WARNING!
• Take care to avoid the radiator cooling
fan whenever the hood is raised. It can
start anytime the ignition switch is ON.
You can be injured by moving fan blades.
• Remove any metal jewelry such as rings,
watch bands and bracelets that could
make an inadvertent electrical contact.
You could be seriously injured.
• Batteries contain sulfuric acid that can
burn your skin or eyes and generate
hydrogen gas which is flammable and
explosive. Keep open flames or sparks
away from the battery.
1. Apply the parking brake, shift the auto- matic transmission into PARK and turn
the ignition to LOCK. 2. Turn off the heater, radio, and all unnec-
essary electrical accessories.
3. If using another vehicle to jump start the battery, park the vehicle within the jumper
cables reach, apply the parking brake and
make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other
as this could establish a ground connec-
tion and personal injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump starting proce-
dure could result in personal injury or
property damage due to battery explosion.
CAUTION!
Failure to follow these procedures could
result in damage to the charging system of
the booster vehicle or the discharged ve-
hicle.
Connecting The Jumper Cables
1. Connect the positive (+)end of the jumper
cable to the positive (+)post of the dis-
charged vehicle.
NOTE:
Do not jump off fuses. Only jump directly off
positive post.
2. Connect the opposite end of the positive (+) jumper cable to the positive (+)post of
the booster battery.
3. Connect the negative (-)end of the jumper
cable to the negative (-)post of the
booster battery.
4. Connect the opposite end of the negative (-)jumper cable to a good engine ground
(exposed metal part of the discharged
vehicle’s engine) away from the battery
and the fuel injection system.
WARNING!
Do not connect the jumper cable to the
negative (-) post of the discharged battery.
The resulting electrical spark could cause
the battery to explode and could result in
219

WARNING!
personal injury. Only use the specific
ground point, do not use any other exposed
metal parts.
5. Start the engine in the vehicle that has the booster battery, let the engine idle a
few minutes, and then start the engine in
the vehicle with the discharged battery.
CAUTION!
Do not connect jumper cable to any of the
fuses on the positive battery terminal. The
resulting electrical current will blow the
fuse.
6. Once the engine is started, remove the jumper cables in the reverse sequence:
Disconnecting The Jumper Cables
1. Disconnect the negative (-)end of the
jumper cable from the engine ground of
the vehicle with the discharged battery. 2. Disconnect the opposite end of the nega-
tive (-)jumper cable from the negative (-)
post of the booster battery.
3. Disconnect the positive (+)end of the
jumper cable from the positive (+)post of
the booster battery.
4. Disconnect the opposite end of the posi- tive (+)jumper cable from the positive (+)
post of the vehicle with the discharged
battery.
If frequent jump starting is required to start
your vehicle you should have the battery and
charging system inspected at an authorized
dealer.
CAUTION!
Accessories plugged into the vehicle
power outlets draw power from the vehi-
cle’s battery, even when not in use (i.e.,
cellular devices, etc.). Eventually, if
plugged in long enough without engine
operation, the vehicle’s battery will dis-
charge sufficiently to degrade battery life
and/or prevent the engine from starting.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can
reduce the potential for overheating by taking
the appropriate action.
• On the highways — slow down.
• In city traffic — while stopped, place the transmission in NEUTRAL, but do not in-
crease the engine idle speed while prevent-
ing vehicle motion with the brakes.
NOTE:
There are steps that you can take to slow
down an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The A/C system adds heat to the engine
cooling system and turning the A/C off can
help remove this heat.
• You can also turn the temperature control to maximum heat, the mode control to floor
and the blower control to high. This allows
the heater core to act as a supplement to
the radiator and aids in removing heat from
the engine cooling system.
IN CASE OF EMERGENCY
220

WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.
GEAR SELECTOR OVERRIDE —
6-SPEED TRANSMISSION
If a malfunction occurs and the gear selector
cannot be moved out of the PARK position,
you can use one of the following procedures
to temporarily move the gear selector.
Column Gear Selector — If
Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full upposition.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port (ringed circle) on the bottom
of the steering column, and push and hold
the override release lever up. 6. Move the gear selector to the NEUTRAL
position.
7. The vehicle may then be started in NEUTRAL.
Shift Lock Manual Override Access Port
221

Center Console Gear Selector —
If Equipped
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Using a small screwdriver or similar tool,remove the gear selector override access
cover (located to the right of the gear
selector).
4. Press and maintain firm pressure on the brake pedal.
5. Insert the screwdriver or similar tool into the access hole, and push and hold the
override release lever down. 6. Move the gear selector to the NEUTRALposition.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the gear selector override access cover.
MANUAL PARK RELEASE — 8 SPEED
TRANSMISSION
WARNING!
Always secure your vehicle by fully apply-
ing the parking brake before activating the
Manual Park Release. In addition, you
should be seated in the driver’s seat with
your foot firmly on the brake pedal when
activating the Manual Park Release. Acti-
vating the Manual Park Release will allow
your vehicle to roll away if it is not secured
by the parking brake, or by proper connec-
tion to a tow vehicle. Activating the
Manual Park Release on an unsecured
vehicle could lead to serious injury or
death for those in or around the vehicle.
In order to push or tow the vehicle in cases
where the transmission will not shift out of
PARK (such as a dead battery), a Manual
Park Release is available.
Gear Selector Override Access Cover
IN CASE OF EMERGENCY
222

Follow these steps to activate the Manual
Park Release:
1. Firmly apply the parking brake.
2. Using a small screwdriver or similar tool,remove the Manual Park Release access
cover, which is just above the parking
brake release handle, below and to the left
of the steering column.
3. Press and maintain firm pressure on the brake pedal. 4. Using the screwdriver or similar tool, push
the Manual Park Release lever locking tab
(just below the middle of the lever) to the
right.
5. While holding the locking tab in the disengaged position, pull the tether strap
to rotate the lever rearward, until it locks
in place pointing towards the driver's seat.
Release the locking tab and verify that the
Manual Park Release lever is locked in the
released position. 6. The vehicle is now out of PARK and can be
towed. Release the parking brake only
when the vehicle is securely connected to
a tow vehicle.
To Reset The Manual Park Release:
1. Push the locking tab to the right, to unlock the lever.
Manual Park Release Access Cover
Manual Park Release Lever Locking Tab
Manual Park Release Tether
223

2. Rotate the Manual Park Release leverforward to its original position, until the
locking tab snaps into place to secure the
lever.
3. Pull gently on the tether strap to confirm that the lever is locked in its stowed
position.
4. Re-install the access cover.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand,
or snow, it can often be moved using a rock-
ing motion. Turn the steering wheel right and
left to clear the area around the front wheels.
Then shift back and forth between DRIVE
and REVERSE (with automatic transmission)
or SECOND GEAR and REVERSE (with
manual transmission), while gently pressing
the accelerator. Use the least amount of ac-
celerator pedal pressure that will maintain
the rocking motion, without spinning the
wheels or racing the engine. NOTE:
For trucks equipped with 8-speed automatic
transmission: Shifts between DRIVE and RE-
VERSE can only be achieved at wheel speeds
of 5 mph (8 km/h) or less. Whenever the
transmission remains in NEUTRAL for more
than two seconds, you must press the brake
pedal to engage DRIVE or REVERSE.
NOTE:
Push the "ESC Off" switch, to place the Elec-
tronic Stability Control (ESC) system in "Par-
tial Off" mode, before rocking the vehicle.
Refer to “Electronic Brake Control” in
“Safety” in the Owner’s Manual for further
information. Once the vehicle has been
freed, push the "ESC Off" switch again to
restore "ESC On" mode.
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause damage, or even failure,
of the axle and tires. A tire could explode
and injure someone. Do not spin your
vehicle's wheels faster than 30 mph
(48 km/h) or for longer than 30 seconds
continuously without stopping when you
WARNING!
are stuck and do not let anyone near a
spinning wheel, no matter what the speed.
CAUTION!
• Racing the engine or spinning the
wheels may lead to transmission over-
heating and failure. Allow the engine to
idle with the transmission in NEUTRAL
for at least one minute after every five
rocking-motion cycles. This will mini-
mize overheating and reduce the risk of
clutch or transmission failure during
prolonged efforts to free a stuck vehicle.
• When “rocking” a stuck vehicle by shift- ing between DRIVE/2nd gear and RE-
VERSE, do not spin the wheels faster
than 15 mph (24 km/h), or drivetrain
damage may result.
• Revving the engine or spinning the wheels too fast may lead to transmission
overheating and failure. It can also dam-
age the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).
IN CASE OF EMERGENCY
224

SCHEDULED SERVICING — GASOLINE
ENGINE
Your vehicle is equipped with an automatic
oil change indicator system. The oil change
indicator system will remind you that it is
time to take your vehicle in for scheduled
maintenance.
Based on engine operation conditions, the oil
change indicator message will illuminate.
This means that service is required for your
vehicle. Operating conditions such as fre-
quent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel
usage will influence when the “Oil Change
Required” message is displayed. Severe Op-
erating Conditions can cause the change oil
message to illuminate as early as
3,500 miles (5,600 km) since last reset.
Have your vehicle serviced as soon as pos-
sible, within the next 500 miles (805 km).Your authorized dealer will reset the oil
change indicator message after completing
the scheduled oil change. If a scheduled oil
change is performed by someone other than
your authorized dealer, the message can be
reset by referring to the steps described un-
der “Instrument Cluster Display” in “Getting
To Know Your Instrument Panel”.
1500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 10,000 miles (16,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers.
2500 – 3500 Models Only
NOTE:
Under no circumstances should oil change
intervals exceed 8,000 miles (13,000 km),
twelve months or 350 hours of engine run
time, whichever comes first. The 350 hours
of engine run or idle time is generally only a
concern for fleet customers. Severe Duty All Models
NOTE:
Change Engine Oil at 4,000 miles
(6,500 km) or 350 hours of engine run time
if the vehicle is operated in a dusty and off
road environment or is operated predomi-
nantly at idle, or only very low engine RPM’s.
This type of vehicle use is considered Severe
Duty.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual
wear or damage. Rotate tires at the first
sign of irregular wear, even if it occurs
before the oil indicator system turns on.
• Check the fluid levels of the coolant reser- voir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic
transmission (six-speed only) and fill as
needed
• Check function of all interior and exterior lights
SERVICING AND MAINTENANCE
230

Maintenance Plan — Gasoline
Engine
Required Maintenance
Refer to the Maintenance Plan on the follow-
ing pages for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of
irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten ter- minals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/ 3500 (4x4) models only).
231