service Ram 4500 Chassis Cab 2018 Workshop Manual

Bulb Number
Quad Headlamp – Front Turn Signal Lamp 3157NA
Premium Headlamp – Low Beam HIR2
Premium Headlamp – High Beam 9005
Premium Headlamp –
Front Turn Signal Lamp LED (See authorized
dealer for service)
Horizontal Fog Lamp 9145
Vertical Fog Lamp 9006
Cab Roof Marker Lamps 194NA
Center High Mounted Stop Lamp 921
Rear Cargo Lamp 921
Box Off Tail Lamps –
Stop/Turn/Tail/License Plate 1157
Box Off Tail Lamps – Back Up 1156Replacing Exterior Bulbs
Base Quad / Premium Bi-Halogen: Low Beam
Headlamp, High Beam Headlamp, Front Park And
Turn — If Equipped
1. Open the hood.
2. Disconnect and isolate the negative battery cable.
3. Remove the six plastic push-in fasteners that secure the
upper radiator seal to the grille support and both fender
ledges.
4. Remove the two plastic push-in rivets that secure the upper radiator seal to the radiator.
5. Remove the upper radiator seal from the vehicle.
6. Remove the two headlamp assembly attachment screws.
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3. Pull the bulb straight from it’s socket and replace.FUSES
WARNING!
•When replacing a blown fuse, always use an appro-
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. Never replace a blown
fuse with metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or vice
versa. Failure to use proper fuses may result in
serious personal injury, fire and/or property damage.
• Before replacing a fuse, make sure that the ignition is
off and that all the other services are switched off
and/or disengaged.
• If the replaced fuse blows again, contact an autho-
rized dealer.
• If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
Removing The Bulb From The Bulb Socket
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CavityCartridge Fuse Micro Fuse Description
F08 20 Amp Blue (1500
LD/Cummins Die- sel) –
Emissions Diesel – If Equipped
F09 40 Amp Green (Spe-
cial Services Vehicle& Cummins Diesel) –
Diesel Fuel Heater – If Equipped
F10 40 Amp Green –Body Controller / Exterior Lighting #2
F10 50 Amp Red –Body Controller / Exterior Lighting #2 – If
Equipped with Stop/Start
F11 30 Amp Pink –Integrated Trailer Brake Module – If
Equipped
F12 40 Amp Green –Body Controller #3 / Power Locks
F13 40 Amp Green –Blower Motor
F14 40 Amp Green –Body Controller #4 / Interior Lighting
F16 30 Amp Pink –Smart Bar – If Equipped
F19 20 Amp Blue (1500
LD Diesel)
30 Amp Pink (Cum- mins Diesel) –
SCR – If Equipped
F20 30 Amp Pink –Passenger Door Module
F21 30 Amp Pink –Drive Train Control Module
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IN CASE OF EMERGENCY 333

CavityCartridge Fuse Micro Fuse Description
F22 20 Amp Blue
30 Amp Pink (Cum- mins Diesel) –
Engine Control Module
F23 30 Amp Pink –Body Controller #1 / Interior Lighting
F24 30 Amp Pink –Driver Door Module
F25 30 Amp Pink – Front Wiper
F26 30 Amp Pink –Antilock Brakes / Stability Control Module /
Valves
F28 20 Amp Blue –Trailer Tow Backup Lights – If Equipped
F29 20 Amp Blue –Trailer Tow Parking Lights – If Equipped
F30 30 Amp Pink –Trailer Tow Receptacle
F31 30 Amp Pink (1500
LD Diesel) –
Urea Heater Control – If Equipped
F32 –– Spare Fuse
F33 20 Amp Blue –Special Services Vehicle Only
F34 30 Amp Pink –Vehicle System Interface Module #2 – If
Equipped
F35 30 Amp Pink –Sunroof – If Equipped
F36 30 Amp Pink –Rear Defroster – If Equipped
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If
Equipped
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CavityCartridge Fuse Micro Fuse Description
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster (Except Fleet Ve-
hicles)
F50 –20 Amp Yellow Air Suspension Control Module – If
Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition
(Instrument Panel Cluster – Fleet VehiclesOnly)
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 –20 Amp Yellow Adjustable Pedals
F56 –15 Amp Blue Additional Diesel Content – If Equipped
F57 –20 Amp Yellow Transmission
F58 –20 Amp Yellow Spare Fuse
F59 –10 Amp Red SCR Relay – If Equipped
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JACKING AND TIRE CHANGING
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
• Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center
where it can be raised on a lift.
• Never start or run the engine while the vehicle is on
a jack.
• The jack is designed to be used as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should be
jacked on a firm level surface only. Avoid ice or
slippery areas.
4500/5500 Models
These vehicles do not come equipped with a jack.
NOTE: Jacking and tire changing on 4500/5500 models
should be performed by an authorized dealer, or knowl-
edgeable service personnel with the appropriate heavy
duty equipment, like a tire service company.
Preparations For Jacking
1. Park the vehicle on a firm, level surface. Avoid ice or slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic, pull far enough off the
road to avoid being hit when operating the jack or
changing the wheel.
2. Place the gear selector into PARK. On four-wheel drive vehicles, shift the transfer case to the 4L position.
3. Turn on the Hazard Warning flasher.
4. Apply the parking brake.
5. Turn the ignition OFF.
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6. Block both the front and rear of the wheel diagonallyopposite the jacking position. For example, if the right
front wheel is being changed, block the left rear wheel.
NOTE:Passengers should not remain in the
vehicle when the vehicle is being jacked.
Jacking Instructions 4500 And 5500 Series
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
•
Always park on a firm, level surface as far from the edge
of the roadway as possible before raising the vehicle.
• Turn on the Hazard Warning flasher.
• Block the wheel diagonally opposite the wheel to be
raised.
• Set the parking brake firmly and set the transmission
in PARK.
• Never start or run the engine with the vehicle on a
jack.
(Continued)
WARNING! (Continued)
•Do not let anyone sit in the vehicle when it is on a
jack.
• Do not get under the vehicle when it is on a jack. If
you need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
• Only use the jack in the positions indicated and for
lifting this vehicle during a tire change.
• If working on or near a roadway, be extremely
careful of motor traffic.
• To assure that spare tires, flat or inflated, are securely
stowed, spares must be stowed with the valve stem
facing the ground.
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6. Using the lug wrench, finish tightening the nuts using acrisscross pattern. For the proper lug nut torque speci-
fications refer to “Wheel And Tire Torque Specifica-
tions” in “Technical Specifications.” If in doubt about
the correct tightness, have them checked with a torque
wrench by an authorized dealer or at a service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop, could endanger the occupants of the vehicle.
Always stow the jack parts and the spare tire in the
places provided.
7. Install wheel center cap (if equipped) and remove wheel blocks. Do not install chrome or aluminum wheel center
caps on the spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the jack will not lower by turning the dial (thumbwheel) by hand, it
may be necessary to use the jack driver in order to lower
the jack. Stow the replaced tire, jack, and tools as
previously described.
9. Adjust the tire pressure when possible.
Dual Rear Wheels
Slots in the wheels will assist in properly orienting the
inner and outer wheels. Align these slots when assembling
the wheels for best access to the tire valve on the inner
wheel. The tires of both dual wheels must be completely off
the ground when tightening to insure wheel centering and
maximum wheel clamping.
Dual wheel models require a special heavy-duty lug nut
tightening adapter (included with the vehicle) to correctly
tighten the lug nuts. Also, when it is necessary to remove
and install dual rear wheels, use a proper vehicle lifting
device.
NOTE: When installing a spare tire (if equipped) as part of
a dual rear wheel end combination, the tire diameter of the
two individual tires must be compared. If there is a
significant difference, the larger tire should be installed in
a front location. The correct direction of rotation for dual
tire installations must also be observed.
It is recommended that wheel stud nuts be kept torqued to
specifications at all times. Torque wheel stud nuts to
specifications at each lubrication interval.
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IN CASE OF EMERGENCY 343

•You can also turn the temperature control to maximum
heat, the mode control to floor and the blower control to
high. This allows the heater core to act as a supplement
to the radiator and aids in removing heat from the
engine cooling system.
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap when
the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could damage your
vehicle. If the temperature gauge reads HOT (H), pull
over and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on HOT
(H), and you hear continuous chimes, turn the engine
off immediately and call for service.
GEAR SELECTOR OVERRIDE
If a malfunction occurs and the gear selector cannot be
moved out of the PARK position, you can use the following
procedure to temporarily move the gear selector:
1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full up position.
4. Press and maintain firm pressure on the brake pedal.
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IN CASE OF EMERGENCY 349

TOWING A DISABLED VEHICLE
This section describes procedures for towing a disabled
vehicle using a commercial towing service. If the transmis-
sion and drivetrain are operable, disabled vehicles mayalso be towed as described under “Recreational Towing” in
the “Starting And Operating” section.
Towing
Condition Wheels
OFF The Ground 2WD Models 4WD Models
Flat Tow NONE If transmission is operable:
•Transmission in NEUTRAL
• 30 mph (48 km/h) max speed
• 15 miles (24 km) maxdistance See instructions in “Recreational Tow-
ing” under “Starting And Operating”
•
Auto Transmission in PARK
• Manual Transmission in gear ( NOT
NEUTRAL)
• Transfer Case in NEUTRAL
• To w i n forward direction
Wheel Lift Or Dolly To w Front
NOT ALLOWED
Rear OK NOT ALLOWED
Flatbed ALL BEST METHOD BEST METHOD
Proper towing or lifting equipment is required to prevent
damage to your vehicle. Use only tow bars and other
equipment designed for this purpose, following equipment
manufacturer ’s instructions. Use of safety chains is man-
datory. Attach a tow bar or other towing device to main structural members of the vehicle, not to bumpers or
associated brackets. State and local laws regarding vehicles
under tow must be observed.
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