clutch RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Workshop Manual

13B-8V1 MR-376-X76-13B000$020.mif
DIESEL INJECTION
Fault finding – Cleanliness guidelines13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
II - INSTRUCTIONS TO BE FOLLOWED BEFORE CARRYING OUT ANY WORK
Ensure that you have plugs for the unions to be opened (set of plugs available from the Parts Department). Plugs
are to be used only once. They must be discarded after use (once used they are soiled and cleaning is not sufficient
to make them reusable). Unused plugs must be thrown away.
Ensure that you have hermetically resealable plastic bags for storing removed parts. Parts stored in this way will be
less susceptible to the risk of contamination. The bags are to be used once only, and discarded after use.
Use lint-free cleaning cloths (cloth part reference 77 11 211 707). The use of ordinary cloth or paper is not permitted.
They are not lint-free and could contaminate the fuel circuit. A lint-free cloth should only be used once.
Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into a clean receptacle.
For each operation, use a clean brush in good condition (the brush must not shed its bristles).
Use a brush and cleaning agent to clean the unions to be opened.
Blow compressed air over the cleaned parts (tools, workbench, the parts, unions and injection system zones).
Check that no bristles are left.
Wash your hands before and during the operation if necessary.
When wearing leather protective gloves cover them with latex gloves to prevent contamination.IMPORTANT
Before carrying out any work on the high pressure injection system, protect:
– the accessories belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
– timing chain

13B-23V1 MR-376-X76-13B000$060.mif
DIESEL INJECTION
Fault finding – Fault summary table13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
Tool fault Associated DTC Diagnostic tool name
DF052 0200Injector control circuit
DF053 0089Rail pressure regulation function
DF056 0100Air flow sensor circuit
DF057 2264Water in diesel fuel detector circuit
DF059 0263Misfiring on cylinder 1
DF060 0266Misfiring on cylinder 2
DF061 0269Misfiring on cylinder 3
DF062 0272Misfiring on cylinder 4
DF089 0235Inlet manifold pressure sensor circuit
DF098 0180Fuel temperature sensor circuit
DF107 062FComputer memory
DF112 0340Cylinder reference sensor circuit
DF113 0641Sensor supply voltage
DF114 0400EGR solenoid valve circuit
DF121 0325Accelerometer circuit
DF122 0651Supply voltage pedal potentiometer gang 2
DF130 0087Flow capacity function
DF159 0635Power steering relay control circuit
DF162 0655Overheating indicator light
DF195 0016Camshaft/engine speed sensor consistency
DF209 0487EGR valve position sensor circuit
DF218 0604Microcontroller
DF221 0830Clutch contact signal
DF236 106FSerious injection fault warning light circuit

13B-106
AFTER
REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
V1 MR-376-X76-13B000$072.mif
DIESEL INJECTION
Fault finding – Interpretation of faults13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
DF221
PRESENT
OR
STOREDCLUTCH CONTACT SIGNAL
1.DEF: Inconsistency
NOTESNone.
Check the connection and condition of the clutch pedal switch connector, component code 675.
Check the connection and condition of the injection computer connector, component code 120.
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or Technical
Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the connector, otherwise
replace the wiring.
Check the continuity between connections 86D and M (or MAM or MK) of the clutch pedal switch in the depressed
position.
If the connection(s) are faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or
Technical Note 9804A (Dacia), Repairing electrical wiring, Wiring: Precautions for repair), repair the wiring,
otherwise replace it.
If it is incorrect, replace the clutch pedal switch (see MR388 (Logan/Sandero) or MR451 (Duster), Mechanical,
37A, Mechanical component controls, Clutch pedal: Removal - Refitting).
Check for earth on connection M or MAM or MK of the clutch pedal switch, component code 675.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or Technical
Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.
If the fault is still present, replace the clutch switch (see MR 388 (Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL), Mechanical, 37A, Mechanical component controls, Clutch
pedal: Removal - Refitting).
If the fault is still present, contact the Techline.
DCM1.2_V08_DF221

13B-121V1 MR-376-X76-13B000$080.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
STATUS CHECK (CONTINUED 2)
NOTESOnly perform this conformity check after a thorough check with the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application conditions: Engine stopped, ignition on.
FunctionParameter or status
checked or actionDisplay and notes Fault finding
Brake
contactET122:Brake switch no.
1 signalINACTIVE
INACTIVE: Brake pedal released.
ACTIVE: Brake pedal depressed.In the event of a fault, refer
to the interpretation of
status ET122.
ET123:Brake switch no.
2 signalINACTIVE
Indicates recognition of brake pedal
contacts.
INACTIVE: Brake pedal released.
ACTIVE: Brake pedal depressed.If status ET123 is
inconsistent, test the
multiplex network using
the diagnostic tool.
Clutch pedalET233:Clutch pedalRELEASED
Indicates recognition of clutch pedal
contacts.
RELEASED: Pedal released.
DEPRESSED: Pedal depressed.In the event of a fault,
consult the interpretation
of status ET233.
New pump
chamber
fillingET637:New pump
chamber fillingNOT COMPLETED
COMPLETEDNONE
KeyET227:KeyINACTIVE
PRESENCE OF + AFTER
IGNITION FEED

13B-129V1 MR-376-X76-13B000$080.mif
DIESEL INJECTION
Fault finding – Conformity check13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
STATUS CHECK (CONTINUED 2)
NOTESOnly perform this conformity check after a complete check using the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application conditions: Engine idling, warm engine, coolant temperature > 80°C.
FunctionParameter or status
checked or actionDisplay and notes Fault finding
Brake
contactET122:Brake switch no.
1 signalINACTIVE
INACTIVE: Brake pedal released.
ACTIVE: Brake pedal depressed.In the event of a fault, refer
to the interpretation of
status ET122.
ET123:Brake switch no.
2 signalINACTIVE
Indicates recognition of brake pedal
contacts.
INACTIVE: Brake pedal released.
ACTIVE: Brake pedal depressed.If status ET123 is
inconsistent, run a
multiplex network test
using the diagnostic tool.
Clutch pedalET233:Clutch pedalRELEASED
Indicates recognition of clutch pedal
contacts.
RELEASED: Pedal released.
DEPRESSED: Pedal depressed.In the event of a fault,
consult the interpretation
of status ET233.

13B-135V1 MR-376-X76-13B000$090.mif
13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
Tool Status Diagnostic tool title
ET003Engine immobiliser
ET007Pre-postheating control
ET008EGR solenoid valve control (not applicable to K9K796 Euro 2)
ET023Fast idle speed request
ET038Engine
ET039Brake pedal
ET116Climate control authorisation
ET122Brake switch no. 1 signal
ET123Brake switch no. 2 signal
ET164Configuration with air conditioning
ET200Fuel flow controller
ET227Key
ET233Clutch pedal
ET432Wastegate regulation
ET563Flow capacity function
ET637New pump chamber filling
DIESEL INJECTION
Fault finding – Status summary table

13B-139
AFTER REPAIRDeal with any faults. Clear the faults from the computer memory.
Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
V1 MR-376-X76-13B000$100.mif
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ET233CLUTCH PEDAL
NOTESSpecial notes:
Carry out the checks only if the RELEASED and DEPRESSED statuses are not
consistent with the pedal position.
Use the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2 or Kangoo VLL.
Only for K9K 714, 718, 740 engines
"RELEASED" STATUS and clutch pedal depressed.
Check the condition and the fitting of the clutch switch, component code 675.
Check and ensure the continuity of connection 86D between the clutch switch connector and the injection
computer connector, component code 120.
Check and ensure the presence of earth on connection M or MK of component 675.
If the connection or connections are faulty and if there is a repair procedure (see Technical Note 6015A
(Renault) or Technical Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair
the wiring, otherwise replace it.
Remove the clutch switch and check that it is operating correctly:
Continuity between tracks Insulation between tracks
Switch pressed (Clutch pedal
released)86D and M or MK -
Switch released (Clutch pedal
depressed)-86D and M or MK
If necessary, replace the switch (see MR 388 (Logan/Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2)
or MR 374 (Kangoo VLL), Mechanical, 37A, Mechanical component controls, Clutch pedal: Removal -
Refitting).
DCM1.2_V08_ET233

13B-140
AFTER REPAIRDeal with any faults. Clear the faults from the computer memory.
Switch off the ignition and carry out a road test followed by a test with the diagnostic
tool.
V1 MR-376-X76-13B000$100.mif
DIESEL INJECTION
Fault finding – Interpretation of statuses13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ET233
CONTINUED
DEPRESSED STATUS and clutch pedal released.
Check the condition and fitting of the clutch switch.
Remove the clutch switch and check that it is operating correctly:
Continuity between tracks Insulation between tracks
Switch pressed (Clutch pedal
released)86D and M or MK -
Switch released (Clutch pedal
depressed)-86D and M or MK
If necessary, replace the switch (see MR 388 (Logan/Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2)
or MR 374 (Kangoo VLL), Mechanical, 37A, Mechanical component controls, Clutch pedal: Removal -
Refitting).
Check and ensure the insulation to earth on connection 86D between components 675 and 120.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A (Renault) or Technical
Note 9804A (Dacia), Electrical wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise
replace it.

13B-162
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP6 Idling speed too high or too low
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Check the electrical circuit by running TEST 2 Electrical circuit check.
Is the clutch clearance set correctly? Carry out the necessary repairs.
Check the condition of the computer connections (for bent pins, signs of oxidation, silicone, etc.) and check that
the computer connectors lock correctly.
Contact the Techline if the customer complaint is still present.
NO
YES
DCM1.2_V08_ALP06

13B-177
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP14 Overspeed when releasing accelerator or changing gear
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that there are no obstacles that might impede the accelerator pedal travel (carpet, hard point, etc.).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Is the clutch clearance set correctly?Carry out the necessary
repairs.
Check that the engine has not sucked up its oil (engine racing).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger solenoid valve check.
Run TEST 12 Turbocharger.
Is the turbocharger in order?Carry out the necessary
repairs.
NO
YES
NO
A
YES
DCM1.2_V08_ALP14