RENAULT KANGOO 2013 X61 / 2.G Mechanism And Accessories Workshop Manual

77 11 194 289JULY 1997Edition Anglaise
Mechanisms and Accessories
The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes by the manufacturer in the
production of the various component units and accessories from which his vehicles
are constructed".All copyrights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
RENAULT.
CRenault 1997
GENERAL
UPPER INTERIOR ACCESSORIESSIDE OPENING ELEMENT MECHANISMS
NON-SIDE OPENING ELEMENT MECHANISMS
WINDOWS
EXTERIOR PROTECTION
EXTERIOR ACCESSORIES
LOWER INTERIOR ACCESSORIES
INTERIOR SAFETY ACCESSORIES

EXPLODED VIEW
PRB5000

NON-SIDE OPENING ELEMENT
MECHANISMS
Exterior handle for rear door
Rear screen wiper motor
Rear door lock
Rear door latches
Exterior handle for tailgate
Hinged rear roof flap cross member51-1
51-2
51-3
51-4
51-5
51-6
51-7
51-8
51-9
51-10
51-12 Pages
Contents
Safety
Tooling
SIDE OPENING ELEMENT
MECHANISMS
Window winder handle on front
door
Door opening handle - interior,
front door
Door opening handle - exterior,
front door
Front door lock
Front door window riser
Door barrels
Interior handle for opening the
sliding door
Exterior handle for sliding door
Locking warning light and sliding
door lock
Sliding door runners
Adjusting the sliding doorWINDOWS
Tilting or fixed windows in sliding
door
Fixed or moving side window
Window in rear door and window in
tailgate
Moving window/latch
EXTERIOR PROTECTION
Roof protection strip
Bumpers
Side protection strips
Protective panel at rear
51
55
54
Mechanisms and
accessories
50-1
50-2 54-4
54-5
54-6
54-7
55-1
55-3
55-4
55-5 GENERAL
50
52
52-1
52-2
52-3
52-4
52-5
52-6Exterior rear view mirror
Rear view mirror
Rear screen washer jet
Number plate light56-1
56-2
56-3
56-4 EXTERIOR ACCESSORIES
Dashboard 57-1 LOWER INTERIOR ACCESSORIES
56
57
Pages
59-1
59-2 Upper storage compartment in cab
Front seat belts
Rear seat belts
59
58-1 UPPER INTERIOR ACCESSORIES
58
INTERIOR SAFETY ACCESSORIES WINDOWS
Windscreen
Front door window54
54-1
54-3

GENERAL
Safety
50A
AIR BAG AND PRETENSIONERS
96310-1S
IMPORTANT: All operations on the air bag and
pretensioner systems must be carried out by qua-
lified personnel who have been appropriately
trained.
The Air bag Workshop Repair Manual, section 88
MUST be consulted.
ATTENTION: When working under the vehicle do
not subject the underside of the floor to impacts
without removing the pretensioner fuse and wai-
ting 5 minutes for the reserve capacity to dis-
charge.
Refer to section 88 "Fuse allocation".
98718R1
Each time the steering wheel is removed, the stee-
ring wheel bolt MUST be renewed. Refer to sec-
tions 88 and 57A.
IMPORTANT : Whenever the steering wheel is re-
moved, the air bag connector (B) MUST be dis-
connected.
The air bag has a connector which short circuits
when it is disconnected to prevent incorrect trig-
gering.
HEAT SHIELDS
Heat shields must be refitted, whether they are
for bodywork or mechanical components.
TIGHTENING TORQUES
The recommended tightening torques MUST be
observed.
PRODUCTS
Read the precautions for use with care and ob-
serve the safety instructions by using the appro-
priate protection (gloves, mask, etc.).
50-1

GENERAL
Tooling
50A
99331S
Tool for removing the external rear view mirror
glass Car. 1363 - Part Number 00 00 136 300.
This tool may also be used for removing roof trim
and exterior door weatherstrips.
99799S
Door window winder handles may also be remo-
ved. (First affix a small piece of masking tape to
the door panel to avoid damaging it during remo-
val.)
The pliers have one flat and one bent nose, giving
easy access to remove clips without damaging
them. The heads of the clips are not deformed,
enabling them to be re-used when refitting.
12776S
Tool for removing door hinge.
Car. 1415 - Part Number 00 00 141 500
SODICAM clip removal pliers.
Using these pliers it is easy to remove "fir-tree"
clips and interior trim clips such as on door panels,
soundproofing mats and mudguard mountings.
50-2

GENERAL
Tooling
50A
This tool has been specifically adapted for the
opening elements of utility vehicles. It can take
the weight of one door with all components fitted
so that the assistance of a second person is no lon-
ger required.
Renault approval number: 661 000.
Supplier: Z INTERNATIONAL
Part Number: SUP 01
13411S
13412S
TOOL FOR SUPPORTING DOOR
This frame assists the operator when removing or
refitting swing-out or sliding doors.
50-3

SIDE OPENING ELEMENT MECHANISMS
Window winder handle on front door
Insert cloth (1) to protect the trim and position a
block between the cloth and the tool. Then use a
locally made fork or tool
FACOM D115 as a lever
to remove the window winder handle.
NOTE: The unpicking tool may be used for this
operation.
51
92221R
51-1

SIDE OPENING ELEMENT MECHANISMS
Door opening handle - interior, front door
51
PRB5101
Remove the mounting bolt (1).
Release the opening control linkage (2).
REMOVING
13114R1
51-2

SIDE OPENING ELEMENT MECHANISMS
Door opening handle - exterior, front door
51
PRB5102
Disconnect the control linkage for locking the
door and opening it from the outside.
REMOVING
First remove the trim (see section 72) and the anti-
tamper shield. Then remove the handle mounting
bolt.
12981R
12980S
51-3

SIDE OPENING ELEMENT MECHANISMS
Front door lock
51
PRB5104
- the interior slide rail (A).
Disconnect the control linkage for locking the
door and opening it from the outside.
Remove the fittings securing the lock (B).
Disconnect the electric harness, depending on the
version.
REMOVING
After removing the trim (see section 72), remove:
12982R
12983R
- the anti-tamper shield (1) from the lock,
51-4