fuel tank removal RENAULT KANGOO 2013 X61 / 2.G Petrol V42 Injection Workshop Manual

17B-70V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF109
PRESENT OR
STOREDLOW FUEL LEVEL MISFIRING
1.DEF: Polluting misfiring
2.DEF: Destructive misfiring
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is present after starting the engine and under the following conditions:
– engine running at idling speed
Special note:
OBD warning light comes on.
1.DEF
NOTESNone.
Check the presence and conformity of the fuel in the tank (see Test 19 Checking the conformity of the fuel).
Check the fuel supply circuit (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol
2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 13A, Fuel supply, Fuel circuit: Operating
diagram),
Check the fuel supply pump circuit (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 13A, Fuel supply, Fuel circuit:
Operating diagram),
Check the condition of the injectors (see MR 388 (Logan and Sandero), Mechanical, 13A, Fuel supply, Injector
rail - Injectors: Removal - Refitting, MR 451 (Duster) or MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), MR
374 (Kangoo VLL), Mechanical, 17B, Petrol injection, Injector rail - Injectors: Removal - Refitting),
Check the cylinder compressions.
After repair, check that the catalytic converter was not damaged by the misfire.
To do this, switch on the ignition, run the catalytic converter test SC006 Run OBD test: Catalytic converter and
start the engine (only depress the brake pedal to authorise the starting of the engine,
do not touch the accelerator pedal or clutch pedal).
At the end, check the test results:
STATUS1: Fault finding was not performed/impossible to obtain the necessary conditions
STATUS2: The component is in an average condition - sensor OK
STATUS3: The component is in a good condition - sensor OK
STATUS4: The component is in poor condition - replace the catalytic converter (see MR 388 (Logan and
Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic converter: Removal - Refitting).
V42_V04_DF109/V42_V05_DF109/V42_V06_DF109/V42_V14_DF109/V42_V16_DF109/V42_V18_DF109
AFTER REPAIRCheck that all faults have been dealt with.
Do not clear the programming.
To check that the system has been repaired correctly:
– there must be no further electrical faults,
– programming has been carried out,
– warm engine (minimum 75°C),
– running at idle speed with all electrical consumers drawing power for 15 minutes.
If the fault reappears, continue the fault finding procedure.

17B-71
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF109
CONTINUED
2.DEFNOTESNone.
Check the presence and conformity of the fuel in the tank (see Test 19 Checking the conformity of the fuel).
Check the fuel supply circuit (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol
2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 13A, Fuel supply, Fuel circuit: Operating
diagram),
Check the fuel supply pump circuit (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 13A, Fuel supply, Fuel circuit:
Operating diagram),
Check the condition of the injectors (see MR 388 (Logan and Sandero), Mechanical, 13A, Fuel supply, Injector
rail - Injectors: Removal - Refitting, MR 451 (Duster) or MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), MR
374 (Kangoo VLL), Mechanical, 17B, Petrol injection, Injector rail - Injectors: Removal - Refitting),
Check the cylinder compressions.

17B-89V2 MR-376-X76-17B050$082.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
DF398
PRESENT OR
STOREDFUEL CIRCUIT OPERATING FAULT
1.DEF: Component in poor condition.
NOTESPriority when dealing with a number of faults:
Deal with the other faults first.
– DF085 - Fuel pump relay control circuit
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present with the engine running at an engine speed of 2500 rpm
for 10 seconds.
Special note:
OBD warning light comes on.
Check the value of parameter PR139 Operating richness adaptive.
If the value of PR139 < 1 then:
Check the sealing of the fuel supply system from the fuel pump to the injector rail:
– The fuel tank (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio
II F 6) or MR 374 (Kangoo VLL), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting),
– The connection between the fuel pump and the fuel filter (see MR 388 (Logan and Sandero) Mechanical, 19C,
Tank, Fuel supply pipe: Removal - Refitting, MR 451 (Duster) or MR 423 (Thalia 2/Symbol 2), MR 430 (Clio
II F 6), MR 374 (Kangoo VLL), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting),
– The connection between the fuel filter and the regulator (see MR 388 (Logan and Sandero), MR 451 (Duster)
or MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), MR 374 (Kangoo VLL), Mechanical, 13A, Fuel supply,
Fuel filter: Removal - Refitting),
– The pressure regulator ducts (see MR 388 (Logan and Sandero), Mechanical, 19C, Tank, Fuel supply pipe:
Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), MR 374 (Kangoo
VLL), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting),
– The connection between the regulator and the injector rail (see MR 388 (Logan and Sandero), Mechanical, 19C,
Tank, Fuel supply pipe: Removal - Refitting, MR 451 (Duster) or MR 423 (Thalia 2/Symbol 2), MR 430 (Clio
II F 6), MR 374 (Kangoo VLL), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting),
V42_V04_DF398/V42_V05_DF398/V42_V06_DF398/V42_V14_DF398/V42_V16_DF398/V42_V18_DF398

17B-103
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$083.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 18
DF633
PRESENT OR
STOREDLPG FUEL CIRCUIT OPERATING FAULT
DEF: Component in poor condition
NOTESPriorities when dealing with a combination of faults:
First deal with:
– DF398 – "Fuel system functional failure"
Conditions for application to a stored fault:
The fault is declared present with the engine running at an engine speed of 2500 rpm
for 10 seconds.
Special note:
OBD warning light comes on.
Check the value of parameter PR139 Operating richness adaptive.
If the value of PR139 < 1 then:
Check the sealing of the fuel supply system from the fuel pump to the injector rail:
– The fuel tank (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430
(Clio II F 6), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting)
– The connection between the fuel pump and the fuel filter (see MR 388 (Logan and Sandero) Mechanical, 19C,
Tank, Fuel supply pipe: Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio
II F 6), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting)
– The connection between the fuel filter and the regulator (see MR 388 (Logan and Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), Mechanical, 13A, Fuel supply, Fuel filter: Removal -
Refitting)
– The pressure regulator ducts (see MR 388 (Logan and Sandero), Mechanical, 19C, Tank, Fuel supply pipe:
Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6), Mechanical, 19C,
Tank, Fuel tank: Removal - Refitting)
– The connection between the regulator and the injector rail (see MR 388 (Logan and Sandero), Mechanical,
19C, Tank, Fuel supply pipe: Removal - Refitting, MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430
(Clio II F 6), Mechanical, 19C, Tank, Fuel tank: Removal - Refitting)
V42_V18_DF633

17B-123
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$083.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF884
PRESENT OR
STOREDADDITIONAL FUEL CIRCUIT PUMP RELAYCC.0: Short circuit to earth
CC.1: Short circuit to + 12 V
CO: Open circuit
NOTESConditions for application to a stored fault:
The fault is declared present after running command
AC224 Additional fuel circuit pump relay.
See the Wiring Diagrams Technical Note for Logan, Sandero, Kangoo VLL.
Check the supply of the control circuit of the additional fuel supply pump relay with a test light by running command
AC224.
Check the cleanliness and condition of the connector of the additional petrol pump relay, component code 1639
and of the injection computer connector, component code 120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector(s), otherwise replace the wiring.
Check the insulation, continuity and absence of interference resistance on the following connection:
–3ACK between components 1639 and 120,
–3FB between components 1639 and 1047.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring. Otherwise replace the wiring.
Check the supply of the power circuit of the additional fuel supply pump relay with a test light by running command
AC224. If the check is correct, replace the pump, component code 1639 (see MR 388 (Logan and Sandero) or
MR 374 (Kangoo VLL), Mechanical, 19C, Tank, Fuel pump of the additional fuel tank: Removal - Refitting).
If the fault is still present, contact the Techline.
V42_V04_DF884/V42_V05_DF884/V42_V06_DF884/V42_V14_DF884/V42_V16_DF884/V42_V18_DF884

17B-255
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$180.mif
PETROL INJECTION
Fault finding – Tests17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
TEST 5 Additional fuel tank check
NOTESSee the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the cleanliness, the mounting and for possible leaks of the hoses of the solenoid valve (see MR 388 (Logan
and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL),
Mechanical, 19C, Tank, Fuel pump of the additional fuel tank: Removal - Refitting).
Listen to the operation of the solenoid valve by running command AC217 Additional petrol circuit solenoid
valve.
Check the cleanliness and condition of the connector of the additional petrol circuit solenoid valve, component
code 1640 and the connector of the injection computer, component code 120.
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing
electrical wiring, Wiring: Precautions for repair), repair the connector(s), otherwise replace the wiring.
V42_V04_TEST5/V42_V05_TEST5/V42_V06_TEST5/V42_V14_TEST5/V42_V16_TEST5/V42_V18_TEST5

17B-256
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$180.mif
PETROL INJECTION
Fault finding – Tests17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
TEST 5
CONTINUED
Check the continuity, insulation, and absence of interference resistance on the following connections:
For Logan, Sandero, Duster:
–3ACM between components 1640 and 120,
–3FB between components 1640 and 1047,
For Thalia 2/Symbol 2, Kangoo VLL:
–3ACM between components 1640 and 120,
–3FB between components 1640 and 238,
For Clio II F 6:
–3ACM between components 1640 and 120,
–3FB between components 1640 and 983.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the supply of the solenoid valve using a test light, by running command AC224 Additional petrol circuit
pump relay.
Check the internal resistance of the solenoid valve, component code 1640 on the connector of the computer,
component code 120. Its value must be between: 24  < X  30  12  £ X £ 16  (Duster F4R engine) or 22 
X  30
 (Duster K4M engine) (between 0°C and 40°C). If the resistance is not correct, replace the solenoid
valve (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6)
or MR 374 (Kangoo VLL), Mechanical, 19C, Tank, Fuel pump of the additional fuel tank: Removal -
Refitting).
If the fault is still present, contact the techline.

17B-267
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$180.mif
PETROL INJECTION
Fault finding – Tests17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
TEST 12 Additional fuel tank pump check
NOTESSee the Wiring Diagrams Technical Note for Logan, Sandero.
Listen to the operation of the additional fuel pump and of the petrol pump relay of the additional circuit by running
command AC224 Additional petrol circuit pump relay.
Check the supply of the solenoid valve using a test light, by running command AC224.
If the supply is correct, replace the additional fuel pump (see MR 388 or MR 374 Mechanical, 19C, Tank,
Additional fuel tank: Removal – Refitting).
Check the continuity, insulation, and absence of interference resistance on the following connections:
–3ACL between components 1639 and 283,
–NH (for Logan, Sandero, Duster) or M (for Thalia 2/Symbol 2) or MHA (for Clio II F 6) or MH (for Kangoo VLL)
between the earth and 283.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the checks are correct, run fault finding on the Protection and Switching Unit.
If the fault is still present, contact the techline.
V42_V04_TEST12/V42_V05_TEST12/V42_V06_TEST12/V42_V14_TEST12/V42_V16_TEST12/V42_V18_TEST12