low oil pressure RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals EDC16C36 Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2011, Model line: SCENIC, Model: RENAULT SCENIC 2011 J95 / 3.GPages: 431, PDF Size: 2.03 MB
Page 8 of 431
13B-8V9 MR-372-J84-13B450$020.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
1. HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks caused by the introduction of
contamination are:
– damage to or destruction of the high pressure injection system,
– a component seizing up,
– a component losing its sealing.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles
a few microns in size) should have penetrated the system during dismantling.
The cleanliness guidelines must be applied from the filter through to the injectors.
What are the sources of contamination?
– metal or plastic swarf,
– paint,
–fibres:
– from cardboard,
– from brushes,
– from paper,
– from clothing,
– from cloths,
– foreign bodies such as hair,
– the ambient atmosphere,
–etc.
2. INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create faults in the electrical connections.
IMPORTANT
Before carrying out any work on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
DIESEL INJECTION
Fault finding – Cleanliness guidelines
Page 20 of 431
13B-20V9 MR-372-J84-13B450$050.mif
DIESEL INJECTION
Fault finding – Features13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Exhaust gas recirculation management:
The EGR (Exhaust Gas Recirculation) system involves removing exhaust gases and reintroducing them into the
inlet.
The exhaust gases are collected in the exhaust manifold (before the turbocharger), then directed to the EGR cooler
and the EGR valve.
EGR cooler
The EGR cooler bypass function cools the gases extracted from the exhaust via a gas-water exchanger and then
reintroduces the gases at the inlet. This cooler is equipped with an all-or-nothing solenoid valve, which enables
gases to be cooled or not cooled, depending on the emission control requirements.
EGR valve
The system comprises a direct current EGR valve and a potentiometer which reports the position of the valve.
A positive command controls its opening (0 → 100%).
The potentiometer serves to control and run fault finding on the valve.
The very first time the engine is started, then each subsequent engine start, the “valve closed” position is
programmed (offset). This value is compared to the very first offset or last programmed offset, for the purposes of
fault finding. It is also used to readjust the valve control function. This is why it is important to associate the EGR
valve to the computer which controls it.
Richness ratio sensor management (only on certain F9Q816 engines in VDiag 48):
The richness ratio sensor is mounted in the turbo outlet.
Its function is to reset the injection system drift.
The injection computer does not control the sensor immediately when the engine has just been started:
–ET300 Richness regulation is INACTIVE,
–PR779 Richness ratio sensor is equal to 1.
After a length of time that depends on the coolant temperature, with the engine running and in the absence of no
load conditions, the injection computer authorises the heating of the sensor:
–ET300 Richness regulation changes to ACTIVE,
– in about ten seconds, the PR778 Richness ratio sensor temperature increases to approximately 780°C,
– then the PR779 Richness ratio sensor displays a value of 0.3 ±0.1 at idle speed.
The turbocharger cooling pump:
Because of its high rotation speed, the turbocharger does not use ball bearings to ensure the pivot connection but
uses a bearing whose friction is reduced thanks to a pressurised film of oil.
When the engine is switched off, the oil is no longer under pressure and no longer provides the pivot connection. A
quantity of oil therefore remains, which collects around the bearing.
When the turbocharger is in operation, the bearing is subjected to high temperatures. After the engine is switched
off, the slow decrease in temperature heats the stagnant oil. This then modifies the viscosity of the oil and therefore
increases the risk of the turbocharger sticking.
To prevent this, a turbocharger coolant pump circulates coolant to lower the temperature of the turbocharger. It is
electrically activated for 5 mins if the engine coolant temperature exceeds 80°C. In addition, the coolant circulation
prevents deterioration of the liquid properties by stopping it collecting under the same temperature constraints as the
oil.
Page 29 of 431
13B-29V9 MR-372-J84-13B450$080.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
COMPUTER REPLACEMENT OR REPROGRAMMING
Two operations must be performed when replacing or reprogramming the computer:
SC003 Save computer data and SC001 Enter saved data.
–Run SC003 Save computer data before replacing or reprogramming the computer. This enables certain data
to be saved in the diagnostic tool so that the new computer* can be reconfigured like the old one. The saved data
are: injector codes, EGR programming, vehicle options.
–Run SC001 Enter saved data after replacing or reprogramming the computer. This enables the data (saved by
the command SC003 Save computer data) to be rewritten in the new computer*.
If you cannot establish dialogue with the computer being replaced: you will not be able to save anything.
After replacing the computer, write the IMA codes of each injector manually using command SC002 Enter injector
codes by reading the code on each injector (see Replacing the injectors).
Only on F9Q816 engines:
– Enter the data specific to particle filter operation by running SC036 Reinitialise programming and selecting after
replacing injection computer with no save option.
Exhaust gas recirculation valve data is programmed automatically the 1st time the new computer is turned on*.
* New computer or reprogrammed computer.
Specific to the cruise control/speed limiter operation to be carried out before reprogramming of the computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
– Vehicle ignition on.
– Position the main switch in rest position (the computer then detects the rest position).
– Position the switch in Cruise control position to activate the Cruise control function.
– Position the switch in Speed limiter position to activate the Speed limiter function. IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Cut off all the electrical consumers (lights, interior lighting, air conditioning, radio CD, etc.).
– Wait for the engine to cool (engine coolant temperature < 60° and air temperature < 50°).
– During (re)programming, the instrument panel screen displays "Oil pressure fault".
Ignore this message and do not take any action in connection with it.
DIESEL INJECTION
Fault finding – Replacement of components
Page 259 of 431
13B-259V9 MR-372-J84-13B450$140.mif
13B
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
* OCR: Opening cycle ratioTool parameter Diagnostic tool title
PR002Alternator charge
PR005EGR valve opening setpoint
PR006Rail pressure regulator current
PR007Rail pressure regulator current setpoint
PR008Rail reference pressure
PR009Turbocharging pressure setpoint
PR015Engine torque
PR017Fuel flow
PR022EGR valve position feedback loop difference
PR025Mileage
PR030Accelerator pedal position
PR035Atmospheric pressure
PR037Refrigerant pressure
PR038Rail pressure
PR041Turbocharging pressure
PR045Power requested by heating elements
PR047Turbocharging pressure OCR*
PR048OCR* Rail pressure regulation valve
PR051EGR valve position feedback
PR053Engine speed requested by air conditioning
PR054Engine speed requested by heating elements
PR055Engine speed
PR058Air temperature
PR063Fuel temperature
PR064Coolant temperature
PR066Oil temperature
PR071Computer feed voltage
PR073Air flowmeter supply voltage
DIESEL INJECTION
Fault finding – Parameter summary table
Page 309 of 431
13B-309V9 MR-372-J84-13B450$152.mif
DIESEL INJECTION
Fault finding – Interpretation of parameters13B
PR132
CONTINUED
Sensor electrical conformity
Test the air inlet circuit (from the air filter inlet to the inlet manifold,
apply test 4 Turbocharged air inlet circuit check):
– air filter unit inlet not blocked and filter not clogged,
–visual inspection only, run test 4 of ALP2: Starting fault or starting impossible,
– oil vapour recirculation circuit connection conformity.
–absence of leaks or blockages in the low and high pressure air circuits: pipes, presence and tightness of the
mounting clips, mounting of the turbocharger pressure sensor, intercooler, etc.,
– check that the damper valve is not jammed closed.
Carry out the necessary repairs.
Check the electrical conformity of the air flowmeter:
Check the + 5 V feed to the air flowmeter.
– connection 3KJ of component 799.
Check the +12 V after relay feed to the air flowmeter.
– connection 3FB of component 799.
Check for continuity and absence of interference resistance of the following connections:
– connection code3DV,
– connection code3DW,
between components 120 and 799.
With the flowmeter connected, the vehicle ignition on and engine stopped:
Check the voltage between connections 3DW and 3DV of component 799.
– If the voltage is not approximately 0.6 V ± 0.1 V, replace the air flowmeter.
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 357 of 431
13B-357
AFTER REPAIRRepeat the conformity check in the interpretation of statuses and parameters
V9 MR-372-J84-13B450$170.mif
DIESEL INJECTION
Fault finding – Interpretation of commands13B
SC017
CONTINUED 2
IMPORTANT:
Before performing a second After-Sales regeneration of the particle filter, the engine must be allowed to cool down
for 2 hours with the bonnet open.
Do not carry out the usual engine oil change before a second After-Sales regeneration.
Only for Vdiag 50:
– Change the engine oil if a message on the instrument panel requests it.
For the other VDiag:
–Consult PR848 Number of regeneration failures. If PR848 is greater than 3, change the engine oil.
●Particle filter too full - replace the particle filter: regeneration has failed. The weight of soot in the particle
filter is so great that it is creating back-pressure. Deal with any faults that appear or replace the particle filter.
Run command SC036 Reinitialise programming and select After particle filter replacement.
– Switch off the ignition and wait for the diagnostic tool message (maximum time 8 minutes): Communication
lost with computer: EDC16C36, check the tool connection and computer power supply.
–Then switch on the ignition again, clear the present or stored faults from the computer memory (operation
to be carried out within 3 minutes of switching on the ignition).
– Check the weight of soot: PR383 Weight of soot in the particle filter.
– If PR383
≥ 1 g. Apply the procedure of test 12 Manual clearing of the weight of soot.
Only for Vdiag 50:
– Change the engine oil if a message on the instrument panel requests it.
– For the other Vdiags:
–Consult PR848 Number of regeneration failures. If this parameter is greater than 3, it is essential to change
the engine oil.
– Explain to the customer the procedure for regeneration when driving to avoid unnecessary repairs: see PART D
in the interpretation of DF312 Speed request.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 50, 58
Page 387 of 431
13B-387
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
V9 MR-372-J84-13B450$190.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
ALP4
CONTINUED
is the engine running on all cylinders?
Check the operation of the injectors, run test 10 Poor injector operation.
If the fault is still present
Check the conformity of the accelerator pedal position sensor, the brake pedal sensor, the atmospheric pressure
sensor, the exhaust gas recirculation valve, and the damper valve (see Interpretation of statuses and
Interpretation of parameters).
Check the consistency of the signal for the air flowmeter, the engine coolant temperature sensor, the fuel
temperature sensor and the engine speed.
Check the connectors, the continuity, and the absence of interference resistance of the air flowmeter (apply DF056
Air flow sensor circuit), the engine coolant temperature sensor (apply DF001 Coolant temperature circuit), the
fuel temperature sensor (apply DF098 Fuel temperature sensor circuit), and the engine speed (apply DF195
Camshaft sensor - engine speed consistency).
Check:
– That the diesel filter is not clogged.
– That there are no leaks on the high and low pressure diesel circuits: run test 3 Low pressure circuit check.
– The connection of the oil vapour rebreathing circuit.
– The rail pressure regulator (MPROP) (jammed - stuck), apply the interpretation of command AC011 Rail
pressure regulator.
Check the engine timing (and the position of the high pressure pump sprocket). See the procedure in the
Workshop Repair Manual if necessary.
Test the high pressure fuel circuit:
Run the scenario SC035 High pressure fuel circuit fault finding (see Interpretation of commands).
If the fault is still present, contact the techline.
A
NO
YES
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 409 of 431
13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 417 of 431
13B-417V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10
CONTINUED 1
CASE No. 2: If at least one of the values is less than or equal to - 5 mg/st
– Check the valve clearance.
– Check the level and condition of the engine oil.
– Remove the injector with the largest adjustment.
– If there is contamination via the diesel, check the condition of the cylinder concerned (cylinder, piston, valves).
Use an endoscope if possible.
– Replace only the removed injector, and modify the IMA code using the command SC002 Enter injector codes
(see Interpretation of commands).
–Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
CASE No. 3: If at least one of these values does not stabilise (20 seconds after starting)
– Check the low pressure circuit with test 3: Low pressure circuit check.
– Check the conformity of the fuel by running test 11 Diesel fuel conformity check.
Apply Part B Confirmation of flow correction fault finding for each injector (individual correction) to confirm
the fault finding.
CASE No. 4: If the fuel flow correction values are all correct (between - 5 mg/st and + 5 mg/st)
Apply Part C Measure return fuel flow.
IMPORTANT
When removing/refitting an injector, follow the cleanliness guidelines and safety advice (see MR 364 (Mégane II)
or 370 (Scénic II), Mechanical systems 13B, Diesel injector: Removal - Refitting).
Section B: Confirmation of flow correction fault finding for each injector (individual correction):
Clear the faults and perform a test with the engine idling during at least 5 min, fuel temperature> 50°C.
Check that no fault appears on the CLIP diagnostic tool and that the correction values do not reach ±5 mg/st to
confirm the repair.
If the customer complaint is still present and the fuel flow correction values are between -5 mg/st and +5 mg/st,
apply part A Fuel regulation balance check for each injector (individual), CASE No. 4.
If one or more cylinders has a flow correction value per injector that reaches ±5 mg/st, apply Part A Fuel
regulation balance check for each injector (individual) because one or more injectors might be defective.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58