wheel RENAULT TWINGO 2009 2.G Chasiss - Power Assisted Steering Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: TWINGO, Model: RENAULT TWINGO 2009 2.GPages: 54
Page 9 of 54
36B-9
MR-413-X44-36B000$201.mif
V2
36B
POWER – ASSISTED STEERING
Fault finding – Role of components
Angle sensor:
This sensor indicates the position of the steering wheel in real time (only for Vdiag 04).
Torque sensor:
This sensor enables the assistance torque to be controlled according to the force applied to the steering wheel by
the driver.
Computer:
This computer calculates the level of steering assistance required according to various parameters, including the
vehicle speed and the steering wheel torque.
Motor:
The motor provides the necessary steering torque assistance according to driver requirements. EPAS
Vdiag No.: 04 - 08
MR-413-X44-36B000$201.mif
Page 11 of 54
36B-11
MR-413-X44-36B000$268.mif
V2
POWER – ASSISTED STEERING
Fault finding – Function
EPAS
Vdiag No.: 04 - 08
36B
GENERAL OPERATION
On this vehicle, the steering system is power-assisted by an electric motor attached to the steering column.
The torque sensor and steering column angle sensor interpret any movement of the steering wheel as it is turned.
Assistance is provided by an electric motor which applies more or less torque to the steering column, in one direction
or the other.
A computer controls this assistance according to several vehicle environment parameters, including the vehicle
speed.
EPAS ALSO OFFERS THE FOLLOWING:
Active recall:
This function is made necessary by the design of the front axle of vehicles with electric power-assisted steering.
It returns the steering wheel to the centre point when driving at low speeds (5 to 20 mph / 8 to 32 km/h) but not when
the vehicle is stationary. This function is normal on hydraulic power-assisted steering vehicles or vehicles without
assistance.
This function cannot be deactivated by the diagnostic tool.
Depending on the operating conditions and the operations performed on the vehicle before switching on the ignition,
the assistance system may take a certain amount of time to be activated after engine starting, for instance after
battery cut-off or switching off the ignition (see Configurations and programming).Note:
When the computer detects a fault, the level of assistance can be modified depending on how serious the fault is.
An incorrect or absent vehicle speed signal results in assistance equal to that provided at 72 mph (120 km/h)
without active return. The EPAS sends a "Steering wheel angle signal" to the ABS/ESP computer.
Page 12 of 54
36B-12
MR-413-X44-36B000$268.mif
V2
POWER – ASSISTED STEERING
Fault finding – Function
EPAS
Vdiag No.: 04 - 08
36B
SIGNALS RECEIVED AND SENT
1Vehicle speed
2Engine speed
3Power supply (permanent +)
4Supply (+ after ignition feed)
5Earth
6Steering wheel angle (Vdiag 04 only)
7Steering wheel torque
8Instrument panel indicator light on
9Diagnostic socket
10 Power-assisted steering computer
Page 13 of 54
36B-13
MR-413-X44-36B000$335.mif
V2
36B
POWER – ASSISTED STEERING
Fault finding – Replacement of components
Precautions for use
–The electric motor and upper column (EPAS system) assembly cannot be taken apart.
–Only reuse an EPAS system from one vehicle on another vehicle if the column and computer part numbers match.
A. Replacing the EPAS (computer - top steering column assembly):
Before replacing the EPAS, run fault finding on the system: apply the appropriate fault finding procedure.
The EPAS may be replaced only with the consent of the Techline.
When replacing the electric power assisted steering, carry out the following operations in order:
–disconnect the vehicle battery,
–replace the EPAS (see MR411 Mechanical systems, 36B, Power-assisted steering),
–reconnect the vehicle battery,
–connect the diagnostic tool, switch on the ignition and establish dialogue with the electric power-assisted
steering computer (EPAS computer),
–perform the configurations (see Configurations and programming),
–check that there are no faults, check the conformity of the variables, and check that the EPAS operates correctly
(steering assistance provided when the engine is running),
–perform a road test then, without switching off the ignition, check that status ET020 Steering wheel angle
sensor programming is Programmed (only for Vdiag 04).
B. Replacing the intermediate shaft or the steering rack (without changing the EPAS):
–disconnect the vehicle battery,
–replace the intermediate shaft or the steering rack (see MR 411 Mechanical systems, 36A, Steering
assembly),
–reconnect the vehicle battery,
–connect the diagnostic tool, switch on the ignition and establish dialogue with the electric power-assisted
steering computer (EPAS computer),
–check that there are no faults,
–check that the EPAS is working correctly (steering assistance available when the engine is running).
C. Replacing the power-assisted steering computer:
–disconnect the vehicle battery,
–replace the power-assisted steering computer,
–reconnect the vehicle battery,
–connect the diagnostic tool, switch on the ignition and establish dialogue with the electric power-assisted
steering computer (EPAS computer),
–configure the computer (see Configurations and programming),
–check that there are no faults,
–check that the EPAS is working correctly (steering assistance available when the engine is running). WARNING
Never leave the ignition switched on or the engine running during a mechanical operation on the EPAS or the
front axle. To avoid any accident, the battery must be disconnected (to prevent the risk of accidentally triggering
the EPAS motor).
EPAS
Vdiag No.: 04 - 08
MR-413-X44-36B000$335.mif
Page 14 of 54
36B-14
MR-413-X44-36B000$402.mif
V2
36B
POWER – ASSISTED STEERING
Fault finding – Configurations and programming
Summary table of configurations and configuration readings
CONFIGURATION:
After replacing the EPAS computer, configure the computer using command CF073 Strategy number.
The following procedure must be followed for this configuration:
–connect the diagnostic tool,
–switch on the ignition and establish dialogue with the electric power-assisted steering computer,
–Clear the faults using command RZ001 Fault memory.
–select the Repair mode menu,
–use command CF073 Strategy number to perform the configuration and select the relevant strategy number
using the table as a guide,
–make sure the configuration readings have been properly registered,
–check that the system is operating correctly (steering assistance available when the engine is running).
STEERING WHEEL ANGLE PROGRAMMING:Configuration Configuration readings
CF073Strategy numberLC002Strategy number
LC001Type of power-assisted steering
IMPORTANT
The steering wheel angle sensor is programmed automatically each time the vehicle is driven and therefore it
cannot be programmed using the tool.
EPAS
Vdiag No.: 04 - 08
MR-413-X44-36B000$402.mif
Page 16 of 54
36B-16
MR-413-X44-36B000$469.mif
V2
EPAS
Vdiag No.: 04 - 08
36B
DF001
PRESENT
OR
STOREDMOTOR THERMAL PROTECTION
DEF: Operating temperature too high
NOTESConditions for applying the fault finding procedure to stored faults:
Apply this fault finding procedure even if the fault is stored.
Notes:
This fault does not indicate a system failure, but indicates overheating either of the
Electric Power-Assisted Steering (EPAS) motor or of the computer during repeated
manoeuvres.This fault may appear after the steering wheel is moved repeatedly
(parking) and causes a gradual reduction in steering but the fault warning light does
not come on.
Use the diagnostic tool to check the conformity of PR129 Motor power (60 A) and PR130 Motor power (45 A)
(zero in absence of PR001 Torque applied to steering wheel).
Contact the Techline in the event of any nonconformity.
Check the conformity of the computer and steering column (45 or 60 A) in relation to the table below:
Left-hand drive Right-hand drive
Torque sensor wiring harness blue black
Motor wiring45 Agreen black
Motor wiring60 Ablue grey
45 A 60 A
Computer label yellow white
In the event of a nonconformity, consult "RENAULT NET" to repair the vehicle according to the technical vehicle
definition.
Disconnect the battery then allow the electric power-assisted steering to cool down.
Reconnect the battery, clear the faults, start the vehicle and check the operation of the electric power-assisted
steering by turning the steering wheel full lock to the left or right.
The fault should not recur in the next 30 seconds.
If the fault recurs as present or stored, contact the Techline.
AFTER REPAIRDeal with any other faults.
Clear the stored faults.
Check that the EPAS is working.
DAE_V04_DF001 /DAE_V08_DF001
POWER – ASSISTED STEERING
Fault finding – Interpretation of faults
Page 18 of 54
36B-18
MR-413-X44-36B000$469.mif
V2
POWER – ASSISTED STEERING
Fault finding – Interpretation of faults
EPAS
Vdiag No.: 04 - 08
36B
DF017
PRESENT
OR
STOREDMOTOR CIRCUIT
DEF : Short circuit to earth or short circuit to 12 V
CC.O : Short circuit to earth
CO : Open circuit
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after the engine was started and after turning the
steering wheel from lock to lock, then returning it to the centre.
Notes:
This fault causes:
Sudden loss of steering assistance with illumination of the Fault warning light +
STOP + Beep.
Use the Wiring Diagram Technical Note for New Twingo.
With + after ignition feed off, check the connection and condition (possible wiring damage) of the connector of
component 502 and its clips.
If the connector is faulty (see Technical Note 6015A, Electrical wiring repair, Wiring: Precautions for repair),
repair the connector, otherwise replace the steering column.
Connector of component 502 and component 540 disconnected: check the insulation against +, -, and between
the connections and check the continuity of the following connections:
●Connection 109R
●Connection 109S
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the connectors or the wiring, otherwise replace the steering column.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults.
Clear the stored faults.
Check that the EPAS is working.
DAE_V04_DF017 /DAE_V08_DF017
Page 20 of 54
36B-20
MR-413-X44-36B000$469.mif
V2
POWER – ASSISTED STEERING
Fault finding – Interpretation of faults
EPAS
Vdiag No.: 04 - 08
36B
DF028
PRESENT
OR
STOREDENGINE SPEED ABSENT
DEF: Open circuit, short circuit to earth or short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after having started the engine and turned the steering
wheel from lock to lock, then returning it to the centre.
Notes:
This fault causes:
No assistance with illumination of the Fault warning light + STOP + Beep.
Use the Wiring Diagram Technical Note for New Twingo.
Start the vehicle and use the diagnostic tool to check the conformity of PR004 Engine speed (not zero).
If necessary, carry out a fault finding procedure on the injection system.
With + after ignition feed off, check the connection and condition (possible wiring damage) of the connector of
component 502 and its clips.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
With the connector of component 502 and intermediate connector R107 disconnected: check the insulation and
the continuity of connection H7 between component 502 and intermediate connector R107.
Connector of components 119 and 120 disconnected: check the insulation and the continuity of connection H7
between component 120 and intermediate connector R107.
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults.
Clear the stored faults.
Check that the EPAS is working.
DAE_V04_DF028 /DAE_V08_DF028
Page 21 of 54
36B-21
MR-413-X44-36B000$469.mif
V2
POWER – ASSISTED STEERING
Fault finding – Interpretation of faults
EPAS
Vdiag No.: 04 - 08
36B
DF037
PRESENT
OR
STOREDBATTERY VOLTAGE
1. DEF: Under voltage
2. DEF: Excess voltage
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after starting the engine and turning the steering wheel
from lock to lock left to right.
Notes:
This fault causes:
Sudden loss of steering assistance with illumination of the Fault warning light +
STOP + Beep.
Use the Wiring Diagram Technical Note for New Twingo.
Check the tightness and condition of the battery terminals (see 80A, Battery).
Check the charging circuit (see 16A, Starting - Charging).
Check the condition and position of the 80 A fuse in the engine fuse and relay box.
Check the condition and position of fuse F3 (15 A) fuse in the passenger compartment fuse box (see 81C,
Fuse box).
With the ignition on and the engine stopped, check for a voltage equal to the battery voltage on connections BP81
and AP23 against earth ML.
With the connectors of component 502 disconnected, check the condition and conformity of the connectors and
their clips.
If the connector is faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring: Precautions for
repair), repair the connector, otherwise replace the wiring.
With the connectors of components 597 and 1016 disconnected:
Check the continuity and insulation of connection BP81 between components 502 and 597.
Check the continuity and insulation of connection AP23 between components 502 and 1016.
Check the continuity and insulation of connection ML of component 502.
If the connection or connections are faulty (see Technical Note 6015A, Repairing electrical wiring, Wiring:
Precautions for repair), repair the wiring, otherwise replace it.
If the checks reveal no faults, check the conformity of components 597 and 1016.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults.
Clear the stored faults.
Check that the EPAS is working.
DAE_V04_DF037/DAE_V08_DF037
Page 22 of 54
36B-22
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V2
POWER – ASSISTED STEERING
Fault finding – Interpretation of faults36B
EPAS
Vdiag No.: 04
DF038
PRESENT
OR
STOREDANGLE SENSOR
DEF: Open circuit, short circuit to earth or short circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after having started the engine and turned the steering
wheel from lock to lock, then returning it to the centre.
Notes:
This fault causes:
Loss of the "active return" function with no fault warning light or Beep.
Use the Wiring Diagram Technical Note for New Twingo.
With + after ignition feed off, check the connection and condition (possible wiring damage) of the connector of
component 502 and its clips.
With + after ignition feed off, check the connection and condition (possible wiring damage) of connector E and its
clips of component 583.
If the connector is faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair) repair the wiring, otherwise replace it.
Visually check the condition of the wiring harness of component 583 (for possible wiring damage).
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring, otherwise replace the steering column.
With the connectors of components 502 and 583 disconnected: check the continuity and insulation of the
following connections between components 502 and 583:
●Connection 109F
●Connection 109Z
●Connection 109X
●Connection 109I
If the connection or connections are faulty (see Technical Note 6015A, Electrical wiring repair, Wiring:
Precautions for repair), repair the wiring, otherwise replace the steering column.
Check the condition of the tabs of the connections of component 502.
Contact the Techline in the event of any nonconformity.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any other faults.
Clear the stored faults.
Check that the EPAS is working.
DAE_V04_DF038