ECO mode RENAULT TWINGO 2009 2.G Electrical Equipment - Petrol Injection Workshop Manual
[x] Cancel search | Manufacturer: RENAULT, Model Year: 2009, Model line: TWINGO, Model: RENAULT TWINGO 2009 2.GPages: 348
Page 3 of 348
17B-3V7 MR-413-X44-17B000$010.mif
PETROL INJECTION
Fault finding – Introduction17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
3. REMINDERS
Procedure
For MODUS vehicles:
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (+ after ignition feed).
For CLIO III vehicles:
To run fault finding on the vehicle computers, switch on the ignition.
Depending on the type of vehicle equipment, proceed as follows:
To cut off the + after ignition feed, proceed as follows:
For NEW TWINGO vehicles:
To run fault finding on the vehicle computers, switch on the ignition. Proceed as follows:
–turn the ignition key to APC,
–connect the diagnostic tool and perform the required operations.
To cut off the + after ignition feed, proceed as follows:
–disconnect the diagnostic tool,
–turn the ignition key to OFF,
–verify that the forced + after ignition feed has been switched off by checking that the computer warning lights on
the control panel have gone out. For vehicles with key/radiofrequency remote control unit,
switch on the ignition with the key.
For vehicles with a Renault card,
insert the vehicle card in the card reader.
press and hold the start button (longer than 5 seconds) with start-up conditions not fulfilled,
connect the diagnostic tool and perform the required operations.
For vehicles with key/radiofrequency remote control unit,
switch off the ignition with the key.
For vehicles with a Renault card,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition feed has been cut off by checking that the computer indicator lights on the instrument
panel have gone out.
Page 11 of 348
17B-11V7 MR-413-X44-17B000$030.mif
PETROL INJECTION
Fault finding – System operation17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Engine immobiliser
The SIM 32 computer manages an engine immobiliser program:
–The Verlog 4 type immobiliser function is managed by the UCH computer and the engine management computer.
Before any customer request, the engine management computer and UCH exchange authentication frames via the
multiplex network to determine whether or not to start the engine.
After more than five consecutive failed authentication attempts, the engine management computer goes into
protection (antiscanning) mode and no longer tries to authenticate the UCH. It only leaves this mode when the
following sequence of operations is carried out:
–the ignition is left on for at least 60 seconds,
–the signal is cut off,
–the injection computer self-supply cuts out when it should (the time varies according to engine temperature).
After this, only one authentication attempt is allowed. If this fails again, repeat the sequence of operations described
above.
If the engine management computer still fails to unlock, contact the Techline.
Impact detected
If an impacthas been stored by the injection computer (ET077 Impactdetected), switch off the ignition for10 seconds,
thenswitch it back on so that the e ngine can b e started. Then clear the faults using commandRZ0 01 Fault memory.
Fuel supply
Fuel is supplied by the fuel pump. It is controlled each time the ignition is switched on, for 1 second, to provide a
certain pressure level in the circuit, and thereby achieve correct engine starting, particularly if the vehicle has not
been used for a long time. When the engine is running, the fuel pump relay is always controlled.
Injection
The injectors are controlled according to several modes. The engine is started in "semi-full group" mode (injectors
1 and 4, then injectors 2 and 3 simultaneously). This is to ensure correct engine starting whether or not it is correctly
phased, then it enters sequential mode.
It can sometimes, though rarely, happen that the engine starts when incorrectly phased. Then, after it has changed
to sequential injection mode and as long as the cylinder 1 recognition program has not taken place, the injectors are
offset by two cylinders: injection occurs in 4-2-1-3 order instead of the expected 1-3-4-2.
Injection timing is continuously calculated. It can be zero in the event of cut-off whilst decelerating or overrevving for
example.
Engine phasing
SIM 32 D4F 764 injection systems are equipped with a delayed continuous inlet camshaft dephaser.
The injection receives the position of the camshaft dephaser given by the camshaft sensor signal.
This position does not recognise whether the camshaft dephaser is in defect mode or not.
There are two types of defect mode associated with the various types of camshaft dephaser faults:
Page 12 of 348
17B-12V7 MR-413-X44-17B000$030.mif
PETROL INJECTION
Fault finding – System operation17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET086: Camshaft dephaser control
FAULT: this defect mode covers all faults that affect the measurement of the dephaser position.
The dephaser is controlled at the lower stop and the camshaft angle measurement is forced to 0.
Tooth signal fault.
Tooth/camshaft signal consistency fault finding procedure.
This type covers all faults affecting the camshaft dephaser (pulley and solenoid valve)
●Electrical fault finding on the solenoid valve.
●The camshaft dephaser is controlled at the lower stop.
FAULT: this defect mode covers all faults that affect the dephaser (pulley and solenoid valve).
The dephaser is set to the low stop.
Electrical fault finding on the solenoid valve.
Dephaser position fault finding procedure.
This type groups together all faults affecting the measuring of the camshaft dephaser position.
●tooth signal fault
●tooth/camshaft signal consistency fault finding procedure
The VVT is controlled at the lower stop and the camshaft angle measurement is forced to the requested setpoint.
A first program called Memo phasing is applied to phase the engine management on starting according to the data
recorded at the last setting. It is therefore essential to wait until the end of the "powerlatch" phase (computer self-
supply phase enabling data to be saved which lasts for approximately 30 seconds) before starting any operations.
Then, a second program confirms the first decision. It is based on torque analysis.
Air supply
The idle speed regulator performs all of the calculations required for physical control of the idle speed actuator: the
motorised throttle. The functional component of the regulator is adaptive (variation programming and ageing).
If the idle speed regulation conditions are met, the status ET054 Idle speed regulation is "Active", and the idle
speed regulator continually positions the motorised throttle to maintain the engine speed at its idle reference value.
The motorised throttle opening ratio necessary to comply with the speed setpoint is then given by parameter
PR091 Idle speed regulation theoretical OCR.
The PR090 Idle speed regulation programming value is a stored parameter designed to "program" engine
variations and engine wear and tear for the idle speed regulator. The programming is carried out only when the
engine is idle and warm, and no electrical consumer (air conditioning, fan assembly, power assisted steering) is
operating. Therefore it adjusts slowly.
Page 15 of 348
17B-15V7 MR-413-X44-17B000$030.mif
PETROL INJECTION
Fault finding – System operation17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
a. Nominal operation: two operating modes.
High temperature (low and medium load mode):
When the thermostat is not controlled, it opens at a temperature of around 108˚C (compared to 89˚C for a
conventional thermostat). This allows fuel consumption to be reduced at low engine loads due to an increase in the
engine operating temperature (as there is less friction).
Low temperature (high load mode):
When the engine is put under greater stress (high loads, high engine speeds), the computer supplies the resistor
(the thermostat is controlled) to obtain operating temperatures below 108˚C (typically between 75˚C and 90˚C).
When the thermostat is opening as expected, comfort and a suitable engine temperature are obtained.
Too avoid too many transitions, switching from one mode to another is subject to time delays (a few seconds to
switch from high temperature
→ low temperature mode and several minutes to switch from low temperature → high
temperature mode).
b. Defect operation: forcing of low temperature mode and/or limitation of engine torque.
Low temperature management is activated.
Low temperature defect mode is used when one of the following faults is present and stored. Defect mode is reset to
0 using the On/Off key. Note:
The engine management computer automatically controls the thermostat in certain conditions, with the
aim of protecting the engine:
–External temperature greater than approximately 30˚C,
–Recognition of accelerator pedal being fully depressed.
If there is a short circuit to earth or an open circuit on the thermostat (for example: a connector
disconnected, DF893 Controlled coolant thermostat circuit in CO: Open circuit), engine performance is
limited to protect the engine.
IMPORTANT:
–It is essential to follow the new procedure for bleeding the cooling circuit (see MR 392 and 385,
Mechanical systems, CLIO III and MODUS, 19A Cooling, Cooling circuit: Bleeding), to prevent major
overheating of the catalytic converter. This new procedure is applicable to D4F engines with
SIEMENS injection.
–Do not inverse the connections of the temperature sensor and the thermostat control when
dismantling or carrying out electrical tests (foolproofing by colour of connections).
Page 23 of 348
17B-23V7 MR-413-X44-17B000$060.mif
PETROL INJECTION
Fault finding – Features17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Engine immobiliser
The SIM 32 computer manages an engine immobiliser program:
–The Verlog 4 type immobiliser function is managed by the UCH computer and the engine management computer.
Before any customer request, the engine management computer and UCH exchange authentication frames via the
multiplex network to determine whether or not to start the engine.
After more than five consecutive failed authentication attempts, the engine management computer goes into
protection (antiscanning) mode and no longer tries to authenticate the UCH. The engine management computer only
exits this mode if the following sequence of operations is respected:
–the ignition is left on for at least 60 seconds,
–the signal is cut off,
–the injection computer self-feed deactivates when it should (the time varies according to engine coolant
temperature.
Following this sequence of operations, a single authentication attempt is authorised. If this fails again, repeat the
sequence of operations described above.
If the engine management computer still fails to unlock, contact the Techline.
Impact detected
If an impact has been stored by the injection computer (ET077 Impact detected), switch off the ignition for
10 seconds, then switch it back on so that the engine can be started. Then clear the faults using command RZ001
Fault memory.
Fuel supply
Fuel is supplied by the fuel pump. It is controlled each time the ignition is switched on, for 1 second, to provide a
certain pressure level in the circuit, and thereby achieve correct engine starting, particularly if the vehicle has not
been used for a long time. When the engine is running, the fuel pump relay is always controlled.
Injection
The injectors are controlled according to several modes. In particular, the engine is started in semi-full group mode
(injectors 1 and 4, then injectors 2 and 3 simultaneously), to ensure a correct start whether or not it is correctly
phased, then it enters sequential mode.
It can sometimes, though rarely, happen that the engine starts when incorrectly phased.
Then, after it has changed to sequential injection mode and as long as the cylinder 1 recognition program has not
taken place, the injectors are offset by two cylinders: injection occurs in the order 4-2-1-3 instead of the expected
order 1-3-4-2.
Injection timing is continuously calculated. It can be zero in the event of cut-off whilst decelerating or overrevving for
example.
Page 36 of 348
17B-36V7 MR-413-X44-17B000$090.mif
PETROL INJECTION
Fault finding – Replacement of components17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
PROCEDURE:
Before any computer programming, only Vdiag 54 and 50 (see previous page):
–Run the command SC003 'Save computer data.
Any time the computer has been programmed
–Switch the ignition off and then on again.
–Select the UCH domain using the diagnostic tool.
–In repair mode, run the command SC017 "Programming the injection immobiliser code" and follow the
instructions given by the diagnostic tool.
–Switch the ignition off and then on again.
–Select the INJECTION subgroup and check status ET341 Immobiliser code programmed.
–Run the command SC001 ''Write saved data" Vdiag 54 only.
IF ET341 = YES
–Start and then stop the engine (to initialise the computer) and wait 30 seconds.
–Switch the ignition back on and use the diagnostic tool to carry out the following steps:
–Run the command VP010 Write VIN.
–After injection system programming, stored faults may appear on other computers. Clear the memory of
these computers.
IF ET341: NO
–Re-run command SC017 and follow the instructions given by the diagnostic tool.
2. COMPUTER REPROGRAMMING OPERATIONS
When replacing or removing the TDC sensor, program the engine flywheel ring (see Configurations and
programming).
3. REPLACING THE MOTORISED THROTTLE VALVE
When replacing the throttle valve, program the throttle stops (see Configurations and programming).
4. REPLACING THE MOTORISED THROTTLE VALVE
When replacing the throttle valve, program the throttle stops (see Configurations and programming). IMPORTANT:
AFTER A PROGRAMMING OPERATION, DO NOT DISCONNECT THE BATTERY FOR AT LEAST
30 MINUTES (to carry out other work on the vehicle).
IMPORTANT:
Never drive the vehicle without having programmed the throttle stops.
Page 101 of 348
17B-101V7 MR-413-X44-17B000$132.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF089
PRESENT
OR
STOREDINLET MANIFOLD PRESSURE SENSOR CIRCUIT
1.DEF: Signal incoherent
2.DEF: Abnormal voltage
3.DEF: EOBD
NOTESConditions for applying the fault finding procedure to stored faults:
1.DEF: The fault is declared present with the engine running after a few seconds.
2.DEF: The fault is declared present with the engine running.
Special notes:
Minimum idle speed of 900 rpm.
The injection goes into defect mode 5: the ESP and the cruise control - speed limiter
are deactivated. The vehicle stalls under idle speed. The level 1 and OBD fault
warning lights are lit.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
Check the condition of the manifold pressure sensor and its connections (component code 147).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Measure the voltage of the manifold pressure sensor between connections 3FG and 3F.
If the voltage of the manifold pressure sensor is not between:
●4.75 V < X < 5.25 V with the engine stopped, replace the sensor.
Check the condition of the engine management computer connector (component code 120).
If the connector is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Use the universal bornier to check the insulation and continuity of the following connections:
●3LG between components 147 and 120,
●3F between components 147 and 120,
●3CK between components 147 and 120.
If the connection or connections are faulty and there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
SIM32_V44_DF089/SIM32_V4C_DF089/SIM32_V50_DF089/SIM32_V54_DF089
AFTER REPAIRFollow the instructions to confirm repair:
- If the fault is present, continue to deal with the fault.
- If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 160 of 348
17B-160V7 MR-413-X44-17B000$133.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
DF650
PRESENT
OR
STOREDACCELERATOR PEDAL POSITION SIGNAL
1.DEF: Signal incoherent
NOTESConditions for applying the fault finding procedure to stored faults:
If the customer complains of intermittent faults typical of defect mode type 3
(no accelerator pedal, cruise control or speed limiter), and that the ESP indicator
light comes on but the injection system displays no present faults, apply this fault
finding procedure.
Special notes:
This fault finding procedure enables an accelerator pedal mechanical seizure type fault
to be displayed whilst the pedal is depressed (when the driver's foot is lifted, the pedal
position remains the same). In this case, the driver will brake.
This program enables an inconsistency in the driver's behaviour, such as the brake
pedal and accelerator being depressed simultaneously to be detected (but enables
heel/toe points and left foot braking to be performed without displaying a fault).
There are two possible cases:
1. The fault finding procedure detects constant acceleration then braking with the
acceleration still maintained => change to reversible type 3 defect mode (see
System operation) which no longer recognises the accelerator pedal => warning
light does not come on, fault is not stored. If the accelerator pedal changes position
before the end of a time delay (approximately 31 seconds), it exits defect mode
and returns to normal mode.
2. If the accelerator pedal does not change position for the entire time delay
(approximately 31 seconds), it goes irreversibly into defect mode (requires the
ignition to be switched off to exit it). The warning light comes on and the fault is
stored. This fault finding procedure has no relation with the throttle position.
An accelerator fault (locking, for example) is needed to show the stored fault.
Use the Wiring Diagrams Technical Note for NEW TWINGO, E33, CLIO III,
or MODUS.
SIM32_V44_DF650 / SIM32_V4C_DF650 / SIM32_V50_DF650 / SIM32_V54_DF650
AFTER REPAIRFollow the instructions to confirm repair:
–If the fault is present, continue to deal with the fault.
–If the fault is stored, ignore it.
Deal with any other faults.
Clear the stored faults.
Page 170 of 348
17B-170V7 MR-413-X44-17B000$150.mif
PETROL INJECTION
Fault finding – Status summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Tool statusDiagnostic tool title
ET358High-speed fan unit relay connection
ET405Clutch pedal switch
ET415Deactivation of cruise control/speed limiter
ET556Driver deactivation of the cruise control/speed limiter
ET557Cruise control/speed limiter deactivation by function
ET561Operating mode (Only for Ethanol or E85 vehicle)
ET562Fan assembly request from automatic transmission (except D7F800)
ET564Type 1 defect mode
ET565Type 2 defect mode
ET566Type 3 defect mode
ET567Type 4 defect mode
ET568Type 5 defect mode
ET569Defect mode type 6
ET578Petrol fuel circuit fault finding
ET603Air conditioning compressor relay control circuit
ET671Alcohol level programming (Only for Ethanol or E85 vehicle)
ET672Engine coolant temperature management (Only for Vdiag 4C)
ET673Jammed accelerator pedal detected
ET674Refrigerant pressure
ET703Cruise control/speed limiter buttons
ET704Brakecontact No 1
ET705Brakecontact No 2
ET840 Customised Oil Change Interval (except Vdiag 44 and 4C)
Page 233 of 348
17B-233V7 MR-413-X44-17B000$152.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET415
CONTINUED 5
STATUS 7 Lack of correlation between the request and the vehicle speed
Status ET415 becomes STATUS 7 if the computer detects too great a difference
between the speed requested by the driver and the vehicle speed.
This could occur when driving with cruise control active (ET042 Cruise control/
speed limiter: CRUISE CONTROL) and when there is a significant difference
in speed.
This inconsistency deactivates cruise control.
Reinitialise status ET415 on the injection computer by running command
RZ001 "Fault memory".
If status ET415 becomes STATUS 7 where the surface is not uneven, contact
the Techline.
STATUS 8 Automatic gearbox in defect mode.
Status ET415 becomes STATUS 8, when driving with cruise control active (ET042)
and if the automatic transmission is in defect mode.
This signal is conveyed on the multiplex line and deactivates the cruise control.
Carry out a multiplex network test, then run fault finding on the automatic
transmission computer.
Deal with any present or stored faults (see 23A, Automatic transmission,
Interpretation of faults).
Clear the automatic transmission computer memory by running command RZ001.
Reinitialise status ET415 on the injection computer by running command
RZ001.
If the specification STATUS 8 is still present, contact Techline.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.