engine SAAB 9-3 2000 Workshop Manual

156 Starting and drivingDriving in hot weather Always check the coolant level before
starting a journey. When the engine is
cold, the coolant must not be above the
KALT/COLD mark on the expansion tank.
 At the end of a journey, if the engine has
worked hard, allow it to idle for two or
three minutes before switching it off.
If the needle on the temperature gauge
enters the red zone:
1 Bring the car to a standstill but leave the
engine running. Do not remove the cap
on the expansion tank even if the tank is
empty. The engine temperature should
decrease. If the temperature continues
to rise with the engine idling, the engine
must be switched off. 2 If the engine is idling and the needle on
the temperature gauge falls, wait until a
normal temperature is shown (about in
the middle of the scale) before switching
off the engine. If the coolant needs top-
ping up, unscrew the cap on expansion
tank carefully.
Top up, as necessary, ideally with a
50/50 mixture of coolant and water. Use
a Saab-approved coolant. If only water
is available, use that, but remember to
have the coolant mixture checked as
soon as possible.
3 As soon as possible, have the cooling
system checked by an authorized Saab
dealer.
Towing a trailerTrailer hitch attachment Trailer hitch attachments are available as
accessories. These are designed for a max-
imum trailer weight of 2000 lbs (900 kg),
see also page 222.
Use only the electrical trailer hitch socket
provided in the trailer hitch kit.
Saab recommends:
 Use a Saab original hitch kit attachment
which is designed and tested by Saab.
 Consult your Saab dealer as regards the
right hitch kit for your car.
WARNING
Always undo the expansion tank filler cap
carefully, releasing the pressure and any
vapor before removing the cap com-
pletely.
NOTEUse only a genuine Saab trailer hitch and
wiring, since other wiring methods can
cause expensive damage to the car’s
body and electrical system.
Consult an authorized Saab dealer for
guidance on how to connect the trailer
hitch electrical system.
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160 Starting and drivingDriving with a loadThe driving characteristics of the car are
affected by the way it is loaded.
 Place heavy loads as far forward and as
low as possible in the trunk.
 Secure the load to the tie downs, see
page 129.
 The load should be such that the car´s
total weight or axle weight are not
exceeded, see page 221.
 Heavy loads mean that the car’s center of
gravity is further back. As a result, the car
will sway more during evasive steering.
 Never exceed the permissible load in the
roof box, even if there is room for more.
 Ensure that the tire pressure is correct –
slight overinflation is preferable to under-
inflation.
 The braking distance of a loaded car is
always greater. Keep your distance from
the vehicle in front.
Tire pressure, see page 192 and back
cover.
Towing the carThe car is fitted with towing eyes at both
front and rear. For access to the front towing
eye, compress the grille (see illustration)
and pull it straight out.
If the car is equipped with a trailer hitch, this
can be used to tow another car.
Transporting the car
WARNING
 The towing vehicle should always be
heavier than the vehicle being towed.
 Never allow passengers to ride in the
car being towed.
 Remember that the brake servo does
not operate when the engine is off.
Much greater pressure than normal
will therefore be required to operate
the brake pedal.
 Nor does the steering pump operate
when the engine is off. The steering
will therefore be much heavier than
usual.
 Always seek professional help if the
car needs to be towed.
NOTEIf a car with sports (lowered) chassis is
transported, for example on a flat bed
truck, take extra care not to damage the
spoiler and/or underbody.
IB884
Front towing eye
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162 Starting and drivingTowing a car with automatic
transmission The following rules must be observed if a
car with automatic transmission is to be
towed.
The gear selector must be in the N position.
Switch hazard lights on.
Drive carefully and do not exceed the
speed limit for vehicles in tow.
Always try to keep the towrope taut by
gently applying the brake as necessary.
This will avoid the towrope being jerked vio-
lently.1 Selector lever in position N.
2 Raise the oil level in the gearbox above
normal by 2 extra quarts. Use oil of type
Texaco Texamatic Dexron III.
3 The local regulations on towing speeds
must be followed.
The highest permissible towing speed is
30 mph (50 km/h), unless the legal limit
is lower. The longest permissible towing
distance is 25-30 miles (40-50 km). If the
car has to be transported farther than
that, summon a tow truck. A flat bed tow
truck is the preferred method to tow.
4 When the car is being returned to ser-
vice, check the gearbox oil, and reduce
it to the prescribed amount if necessary.
The engine cannot be started by towing or
pushing the car. In emergency, the engine
can be started as described in the section
”Jump starting”.
Jump startingIf your battery has run down, you may want
to use another vehicle and some jumper
cables to start your Saab. Follow the steps
below to do it safely.
NOTEThe car must be towed front first.
If the car is to be towed with the front
wheels off the ground, make sure the
parking brake is off, as this acts on the
rear wheels.
WARNING
Batteries can cause injury. They can be
dangerous because:
 They contain acid that can burn you.
 They contain gas that can explode or
ignite.
 They contain enough electricity to
injure you.
If you do not follow these steps exactly,
some or all of these things can hurt you.
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163 Starting and driving
To jump start your vehicle:
1 Check the other vehicle. It must have a
12-volt battery with a negative ground
system.2 Get the vehicles close enough so the
jumper cables can reach, but be sure the
vehicles are not touching each other. If
a poor connection on the negative
jumper cable should exist, it is possible
for damage to be caused to electrical
systems/components of either vehicle
should inadvertent contact be made.
You would not be able to start your car
and bad grounding could damage the
electrical systems.
3 Turn off the ignition on both vehicles.
Turn off all lights that are not needed,
and radios. This will avoid sparks and
help save both batteries and it could
save your radio.4 Open the hood and locate the battery.
Find the positive (+) and negative (-) termi-
nals on the battery.NOTEIgnoring these steps could result in costly
damage to your vehicle that would not be
covered by your warranty.
Trying to start your car by pushing or pull-
ing it could damage your vehicle, even if
you have a manual transmission. If you
have an automatic transmission, your
vehicle cannot be started by pushing or
pulling it.NOTEIf the other system is not a 12-volt system
with a negative ground, both vehicles can
be damaged.
WARNING
You could be injured if the vehicles roll.
Set the parking brake firmly on each vehi-
cle. Put an automatic transmission in P
(Park) or a manual transmission in Neu-
tral.NOTEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
IB886
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164 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (-) will go to negative (-) or a
major metal engine part with a good
ground. Do not connect (+) to (-) or you
will get a short that could injure you or
would damage the battery and maybe
other parts as well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (-)
cable to the good battery’s negative ter-
minal.
Do not let the other end touch anything
until the next step. The other end of the
negative cable does not go to the dead
battery. It goes to a major metal part with
a good ground on the engine of the vehi-
cle with the discharged battery.9 Attach the cable at least 18 inches
(45 cm) away from the discharged bat-
tery, but not near engine parts that
move. The electrical connection is just
as good there, but the chance of sparks
getting back to the battery is much less.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the dis-
charged battery. If it does not start after
a few tries, it probably needs service.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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165 Starting and driving
Driving considerations
with compact spare
wheel/tire fitted The following should be observed when the
compact spare wheel (T115/70 R16) is
installed:
The compact spare is light and easy to
handle when changing the wheel. Do not
drive farther than necessary with the com-
pact spare fitted – the maximum life of the
wheel is only just over 2000 miles
(3,500 km). Have the standard wheel
repaired and reinstalled as soon as possi-
ble.
The car’s ground clearance is reduced with
the compact spare fitted. Note that only one
compact spare wheel may be used at any
time. Take care not to hit the curb and do not
fit snow chains. Leave the wheel cover off,
so that the warning text is readily visible.
For long tripsBefore starting off on a long journey, it is
advisable to have your car inspected over
by your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-Vee-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Inspect the Poly-Vee-belt and replace it if
it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Take an extra car key/remote control and
keep it separate, see also page 30.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
WARNING
Do not exceed 50 mph (80 km/h) as the
tire can overheat and adversely affect the
handling of the car.
The tire should be inflated to 60 psi
(420 kPa).
NOTETo avoid damaging a punctured alloy
wheel this can be placed outside up in the
spare-wheel well but only while driving to
the closest workshop.
A general rule is that all heavy loads must
be well secured in the luggage compart-
ment, see page 129.
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166 Starting and drivingDriving with the trunk lid
openAvoid driving with the trunk lid partly or fully
open, since exhaust fumes can be drawn
into the cabin.
If you must drive with the trunk lid open, all
windows and the sunroof (if fitted) must be
closed and the cabin fan on at its highest
speed setting.
Driving in deep waterNOTEDo not drive in water deeper than 11”
(30 cm) and do not drive faster than at
idling speed. Water can otherwise be
sucked into the engine. The engine will be
damaged if water enters the intake sys-
tem.
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167 Car care
IB944
Hood release handle ....... 168
Engine .............................. 168
Engine bay ....................... 169
Engine oil ......................... 172
Transmission fluid .......... 173
Coolant ............................. 174
Brake- clutch fluid and
brake pads ..................... 176
Power steering ................ 177
Battery .............................. 177
Drive belt .......................... 179
Wipers and washers ....... 179
Wiper blades .................... 179
Changing bulbs ............... 181
Fuses ................................ 187
Wheels.............................. 192
Safety belts ...................... 199 Upholstery and trim ......... 200
Textile carpeting .............. 200
Engine bay ........................ 201
Washing ............................ 201
Waxing and polishing ...... 202
Touching up the paint ..... 202
Anti-corrosion treatment . 203
Recovery and/or recycling
of automotive materials. 205
Air conditioning (A/C
system) ........................... 207 Car care
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168 Car careHood release handleThe handle of the hood lock is located on the
left under the instrument panel. Open the
hood in the following way:
1 Pull the release handle.
2 The hood moves to the half-locked posi-
tion and is stopped by a safety catch at
the front edge.
3 Press the lever of the catch upwards and
raise the hood.
When you close the hood you should drop it
from a height of about 8 inches (20 cm),
without slamming it.
EngineThe engine is a transverse four-cylinder
in-line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance
shafts that reduce engine vibration to a min-
mimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
IB888
Hood release pressure plate
IB887
Hood release handle
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169 Car care
1 Engine-oil dipstick
2 Brake-fluid reservoir
3 Power-steering fluid reservoir
4 Fuse box
5 Coolant reservoir
6 MAXI fuses
7 Washer-fluid reservoir
8Battery
9 Ignition discharge module
10 Drive belt
11 Air filter
Engine bay
IB1160
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